Rollplay Powersport W442AC Assembly instructions

®
Read and understand the entire manual before assembly and operation. The vehicle must be
assembled by an adult who has read and understands the instructions.
Made in China.
Styles and colors may vary. Do not return to store. Email [email protected] for
assistance and replacement parts.
IMPORTANT:
Save this manual with your sales receipt.
Owner’s Manual and Assembly Instructions
Model #: W442AC
12V Powersport ATV

Introduction
Thank you for purchasing this Rollplay vehicle. We hope the rider enjoys
it for miles to come. Please read this instruction guide carefully before
assembling and operating the vehicle.
Keep your sales receipt or register your product at www.rollplay.com.
Please contact Rollplay Customer Service with any questions. Have your
model number and serial number ready before calling. Please have proof
of purchase.
Hours: 9 AM - 5 PM (CST), Monday - Friday
Phone: [phone]
Email: [e-mail]
Web: www.rollplay.com
Specifications:
BATTERY 12V 7AH
MOTOR 6V 20W
AGE 3 and up
MAX WEIGHT 35 kg (77 lbs)
PRODUCT SIZE 99 x 61 x 60 cm (39.0 x 24.0 x 23.6 in)
SPEED 4 km/h (2.5 mph)
RECHARGE TIME 8-12 Hours
TYPICAL RUN TIME 1-2 Hours
CHARGER OUTPUT DC 12.0V

IMPORTANT!
YOU MUST CHARGE THE BATTERY
FOR 24 HOURS BEFORE FIRST USE!
Charge the battery after each use.
Charge the battery at least once a month, even if the vehicle is not in use.
E-mail Customer Service if you need assistance or replacement parts. Please
have your model number and serial number ready before calling. Please
have proof of purchase. Keep your sales receipt or register your product at
www.rollplay.com as we may require proof of purchase.
[email protected]
Read this entire manual to ensure
proper assembly and safe operation
of the vehicle.
BEFORE RETURNING YOUR PRODUCT TO THE
STORE, CONTACT ROLLPLAY WITH QUESTIONS.

4Table of Contents
Safety......................................................... 5
Parts ......................................................... 7
Charging Instructions.............................. 8
Assemble the Front Wheels.................... 9
Assemble the Rear Wheels..................... 10
Assemble the Steering Rod.................... 11
Assemble the Front Bumper
...................
12
Attach the Handlebar
..............................
13
Operating Instructions ............................ 15
Attach the Seat ........................................ 14
Battery Maintenance............................... 16
General Care ............................................ 17
Troubleshooting Guide............................ 18
FCC Information ...................................... 20
Service and Repairs ............................... 21
Warranty ................................................... 22
Product Registration ............................... 23

5
Safety
WARNING: SAFETY RIDING RULES
The user must follow all safety rules and guidelines, or serious injury or death may
occur to the user.
• Always use common sense and safe practices when using the vehicle. The user
must be at least 3 years old and weigh no more than 35 kg (77 lbs).
• This product contains small parts that are for adult assembly only. Keep small
children away when assembling. Remove and dispose of all protective material
and plastic bags before assembly.
•
Product Safety Commission (CPSC) Standard 16 CFR 1203.
• Only sit on the seat in the vehicle.
• Do not allow more than one rider.
• Do not overload the vehicle. Do not remove the weight restriction decals.
• Do not pull the vehicle with another vehicle or similar device.
• Keep body parts such as hands, legs, hair and clothing away from moving parts.
Moving parts can cause serious injury.
• Always wear shoes in the vehicle.
• Do not operate near streets or motor vehicles.
• Do not operate near drop-offs such as steps, steep inclines or hills. Operate on
relatively level ground.
•
• Do not operate in dangerous weather conditions such as rain or snow.
•
•
• Always use the vehicle in a safe, secure environment with adult supervision.
PREVENT INJURIES AND DEATHS:
NEVER LEAVE CHILD UNATTENDED. ALWAYS keep child in view when child is in
vehicle. Direct adult supervision is REQUIRED.
NEVER use in roadways, near cars, on or near steep inclines or steps, swimming
pools or other bodies of water.
ALWAYS wear shoes. ALWAYS sit on the seat. RISK OF FIRE. Do not bypass.
Remove batteries if product is to be left unused for a long time. Always replace the
whole set of batteries at one time, taking care not to mix old and new ones, or
batteries of different types.

6Safety
(Continued)
WARNING: BATTERY SAFETY
• Battery posts, terminals and related accessories contain lead and lead components.
DO NOT open the battery.
• Contact exposure to battery leakage (lead acid) may cause serious injury.
Immediately contact your doctor if exposure occurs. If the chemical is on the skin,
immediately give the person water or milk. Do not give water or milk if the person
is vomiting or has decreased alertness. Do not induce vomiting.
•
explosion. It could permanently damage the system. Keep the charger housing
closed to prevent exposed wiring, which may cause electric shock.
IMPORTANT:
charged for a full 24 hours (no more than 30 hours).
WARNING: ADULT SUPERVISION
REQUIRED
• Before using the vehicle, the rider must understand the vehicle controls and safety
issues.
• It is the responsibility of the adult to educate the child and to determine if the child
is capable of understanding the vehicle controls.
• An adult must ALWAYS directly supervise the use of this vehicle.
• NEVER leave a child unsupervised in the vehicle.

Parts 7
1. Manual
2. Seat
3. Handlebar
4. Vehicle Body
5. Steering Rod
6. Front Bumper
7. Rear Wheel (X2)
8. Front Wheel (X2)
9. Wheel Cover (X4)
10. Handlebar Screw
11. Front Bumper Screw
12. Washer (X4)
13. Handlebar Nut
14. Snap Pins (X4)
15. Battery (Located in the
seat compartment)
16. Charger
NOTE: There may be extra hardware included for your convenience.

8Charging Instructions
ONLY AN ADULT SHOULD HANDLE THE BATTERY AND CHARGER.
YOU MUST CHARGE THE BATTERY FOR 24
HOURS BEFORE THE FIRST USE!
To Charge the Battery:
1. Ensure the ATV is stopped and
turned off.
2. Unlock the seat lock using a coin
or screwdriver and remove the
seat.
3. Unplug the red battery connector
from the red engine connector.
4. Connect the red battery connector
to the red battery charger
connector. (g. 1)
5. Plug into a 120 V outlet.
To Reconnect the Battery:
6. Unplug the battery charger from
the outlet.
7. Unplug the red battery connector.
8. Reconnect the red battery
connector to the red engine
connector.(g. 2)
9. Replace the seat and tighten lock.
Note: It is not necessary to remove
the battery for charging. However, if
the battery does not reach the outlet,
it can be removed for charging.
2
4
3
6
5
Fig. 1
Fig. 2

9
Assemble the Front Wheels
1. Remove the snap pin from the front axle, then slide a washer on
the axle.
2. Slide the front wheel on the axle, make sure the gear teeth are
facing in towards the vehicle. Then, slide another washer on the axle.
3. Slide a snap pin into the hole on the axle.
4. Snap a wheel cover onto the wheels, make sure the tabs and slots
align. Note: If the wheel cover falls off, it may not have been snapped
in all the way.
5. Repeat steps 1-4 for the remaining front wheel.
Snap Pin Assembly

10 Assemble the Rear Wheels
Gear teeth should
face inward
1. Remove the snap pin from the rear axle.
2. Slide the rear wheel on the axle with the gear teeth facing in.
3. For the left rear wheel, align the gear teeth on the wheel with the
gear box on the axle.
4. Slide a washer on the axle.
5. Slide the snap pin through the holes on the axle.
6. Snap the wheel cover onto the wheel, make sure all four tabs and
slots align.
7. Repeat for the other wheel.

11
Assemble the Steering Rod
1. Gently ip the vehicle upside down.
2. Insert the straight end of the steering rod through the hole in the
reinforcement bar and the hole in the vehicle body.
3. Insert the curved end of the steering rod into the metal tab of the
reinforcement bar.

12 Attach the Handlebar
1. Insert the handlebar into the steering rod.
2. Align the hole on the handlebar with the hole on the steering rod.
3. Insert the handlebar screw through the hole and fasten with a nut
and screwdriver.

13
Assemble the Front Bumper
1. Insert the front bumper onto the support bar, aligning the hole on the
front bumper with the hole on the support bar.
2. Insert a screw through the two holes and fasten with a screwdriver.

14 Attach the Seat
1. Make sure the seat lock is in the unlocked position.
2. Insert the front of the seat into the slot on the body.
3. Press down on the seat. Then, use a coin or screwdriver to turn the
seat lock to the locked position.

Operating Instructions 15
Sit on the seat and turn on the power. To move forward, make sure the
forward/reverse switch is set to forward, then press on the foot pedal.
Switch the forward/reverse button to move in reverse.
Release the foot pedal to stop the vehicle.
Press the horn button to hear horn sounds.
Power Forward/reverseHorn Foot Pedal

16 Battery Maintenance
Important Battery and Charger Information
• Only an adult who has read and understands the safety warnings may
handle and operate the battery and battery charger. Keep away from
children.
•
time.
• Recharge the battery immediately after each use. Charge for at least
8-12 hours, but no more than 20 hours.
• Charge the battery at least once a month, even if the vehicle is not used
or stored.
• Never leave the battery in a discharged condition.
• Connect the terminal of the battery and charger, then plug the charger
into a 120V AC outlet.
• It is normal for the charger to heat slightly. If the charger rises above
71°C / 160°F, disconnect the charger and call Customer Service for
assistance.
• Keep the charger away from water or excessive moisture to prevent
short-circuiting.
• Do not charge the
battery with any other charger.
• Do not attempt to recharge non-rechargeable batteries with the original
charger.
• Do not replace the battery with any other battery, or the warranty
will be voided. If you need a replacement battery, see Page 21 for
replacement information.
• Remove damaged batteries from the car immediately. Recycle or
dispose of the used batteries responsibly.
• Do not short circuit the supply terminals.
• Do not leave the battery connected in the vehicle for extended periods
of time when the vehicle is not being used. Disconnect the battery
connector from the engine connector before storing.
• The vehicle is equipped with a thermal fuse to protect the electric
circuit. If the vehicle cuts out, turn the vehicle off and on to reset.

General Care
• Regularly inspect all vehicle parts to ensure they are in good working
condition.
• Regularly inspect the charger, cord, plug, and other related parts for
damage.
• Remove any damaged parts and immediately contact Customer Service
for replacement parts. See Service and Repairs on Page 21 for more
information.
• DO NOT operate the vehicle if there are any damaged parts.
• Carefully clean the vehicle with a damp cloth and mild soap. Do not
get water in or near any electrical parts. Do not wash the vehicle with a
hose.
• Store the vehicle indoors or use a tarp to cover it. Keep away from
stoves, heaters, or other sources of heat.
17

18 Troubleshooting Guide
Vehicle does not run Battery is low Recharge the battery
Thermal fuse tripped Reset fuse
Snap pins are loose Tighten snap pins
Loose wires or loose
connectors
Ensure the battery connectors
are securely attached. If wires
are loose, contact Customer
Service
Battery is dead Call Customer Service
Electrical system is
damaged
Call Customer Service
Motor is damaged Call Customer Service
Vehicle only runs for a
short time
Undercharged battery Ensure a secure connection
when the battery is
recharging. Recharge for at
least 8-12 hours
Overcharged battery Never charge the battery for
more than 30 hours
Battery is old Replace battery
Vehicle runs slowly Battery is not fully
charged
Ensure a secure connection
when the battery is recharging
Battery is old Call Customer Service to
order replacement battery
Too much weight on
vehicle
Reduce weight on vehicle (35
kg / 77lb max)
Harsh conditions Operate the vehicle on level
ground and safe surfaces
Completely read through the manual and troubleshooting guide before
contacting Customer Service.
Problem Potential Cause Solution

19
Problem Potential Cause Solution
Vehicle needs a push to
start
Loose wires or loose
connectors
Ensure the battery connectors
are securely attached. If wires
are loose, contact Customer
Service
“Dead spot” on motor A “dead spot” means
electricity is not being
delivered to the terminal.
Contact Customer Service
Attempting to shift while
vehicle is moving
Stop the vehicle before
shifting
Motor or gear box
making grinding noises
Motor or gear damage Contact Customer Service
Battery will not recharge Charger is not plugged in Plug in the charger to a
functional wall outlet
Charger is not working Call Customer Service
Loose connector or loose
adapter
Check that the connectors are
securely plugged in to each
other
Battery makes bubbling
noise while recharging
This is normal No action required
Charger is warm This is normal No action required

20 FCC Information
This device complies with part 15 of the FCC Rules. Operation is subject
to the following two conditions: (1) this device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a
Class B digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
in a residential installation.
This equipment generates, uses and can radiate radio frequency energy
and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user
is encouraged to try to correct the interference by one or more of the
following measures:
• Reorient or relocate the receiving antenna.
• Increase the distance between the equipment and the receiver.
• Consult dealer or an experienced radio/TV technician for help.
• Connect the equipment into an outlet on a circuit different from that to
which the receiver is connected.
• Check the state or local requirements for the product before using the
product.
responsible for compliance could void the user’s authority to operate the
equipment.