SATA SATAjet 1000 K HVLP User manual

SATAminijet 1000 K
SATAminijet 1000 H
Betriebsanleitung | Упътване за работа | 使用说明书 | Návod k
použití | Betjeningsvejledning | Kasutusjuhend | Operating Inst-
ructions | Instrucciones de servicio | Käyttöohje | Mode d'emploi |
Οδηγίες λειτουργίας | Üzemeltetési utasítás | Istruzione d'uso | Naudo-
jimo instrukcija | Lietošanas instrukcija | Gebruikershandleiding | Bruks-
veiledning | Instrukcja obsługi | Instruções de funcionamento | Manual de
utilizare | Руководство по эксплуатации | Bruksanvisning | Navodilo za
obratovanje | Návod na použitie | Kullanım talimatı | Operating Instructions

[1]
[1-4] [1-6]
[1-7]
[1-8]
[1-9]
[1-10]
[1-1]
[1-2]
[1-5]
[1-11]
[1-12]
[1-3]

[2]
[2-2] [2-1]
[2-4]
[2-3]
[2-5]
[2-6] [2-7]
[2-8]
[2-9]

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Operating instructions SATAminijet 1000 K/H RP/HVLP Operating instructions SATAminijet 1000 K/H RP/HVLP
Contents [Original Version: German]
1. Symbols.................................109
2. Technical Data.......................109
3. Scope of Delivery .................. 110
4. Design of the Spray Gun ....... 111
5. Intended Use ......................... 111
6. Safety Instructions................. 111
7. Use ........................................ 113
8. Cleaning of the Spray Gun .... 116
9. Maintenance.......................... 117
10. Trouble-shooting....................120
11. Disposal.................................121
12. After Sales Service................122
13. Warranty / Liability ................. 122
14. Spare Parts............................123
15. EC Declaration of Conformity 124
1. Symbols
Warning! Risk which could cause heavy injuries or death.
Warning! Risk which could cause damage.
Explosion risk! Warning against risk which could cause
heavy injuries or death.
Notice! Useful tips and recommendations.
2. Technical Data
Recommended spray gun inlet pressure
RP 2.5 bar
HVLP 2.5 bar
Compliant > 2.0 bar (air cap pressure > 0.7 bar)
Compliant legislation Lom-
bardy/Italy
< 2.5 bar (air cap pressure < 2.5 bar)
Maximum permissible operating material pressure
5.0 bar
Recommended spraying distance
RP 17 cm - 21 cm
HVLP 10 cm - 15 cm
HVLP Lombardy/Italy 10 cm - 15 cm
[EN | IRL] Operating Instructions | english

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Operating instructions SATAminijet 1000 K/H RP/HVLP
Max. spray gun inlet pressure
10.0 bar
Air consumption minijet 1000 K RP at 2.5 bar spray gun inlet pres-
sure
minijet 1000 K RP 200 Nl/min
Air consumption minijet 1000 K HVLP at 2.0 bar spray gun inlet
pressure
minijet 1000 K HVLP 120 Nl/min
Air consumption minijet 1000 H RP at 2.5 bar spray gun inlet pres-
sure
minijet 1000 H RP 200 Nl/min
Air consumption minijet 1000 H HVLP at 2.0 bar spray gun inlet
pressure
minijet 1000 H HVLP 120 Nl/min
Maximum temperature of spray medium
50 °C
Compressed air connection
G 1/4 Male thread
Material connection
G 1/4 Male thread
3. Scope of Delivery
SATAminijet 1000 K RP/HVLP:
• Spray gun with nozzle set
• Operating Instructions
• Tool kit
• CCS clips
SATAminijet 1000 H RP/HVLP
• identical to minijet 1000 K RP/
HVLP

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Operating instructions SATAminijet 1000 K/H RP/HVLP Operating instructions SATAminijet 1000 K/H RP/HVLP
4. Design of the Spray Gun [1]
[1-1] Spray gun handle
[1-2] Trigger
[1-3] Material connection
[1-4] Nozzle set consisting of air
cap,uidtip(notvisible),
paint needle (not visible)
[1-5] Round/atspraycontrol
[1-6] Materialowcontrolscrew
[1-7] Materialowcontrolcounter
nut
[1-8] Air micrometer
[1-9] Airmicrometer(airowcon-
trol) locking screw
[1-10] Air piston (not visible)
[1-11] Compressed air connection
[1-12] ColorCode-System (CCS)
5. Intended Use
The spray gun has been designed for the application of paints, lacquers
and other sprayable media by means of compressed air on suitable sub-
strates and surfaces.
6. Safety Instructions
6.1. General Safety Instructions
Warning! Attention!
• Before using the spray gun, please read all safety and the operating
instructions carefully. Safety instructions and indicated safety meas-
ures are mandatory.
• Please keep all enclosed documents and make sure that the spray
gun is handed over only together with these documents.

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Operating instructions SATAminijet 1000 K/H RP/HVLP
6.2. Specific Safety Instructions for Spray Guns
Warning! Attention!
• Local safety, accident prevention, work and environment protection
regulations are mandatory!
• Never direct a spray gun at human beings or animals!
• Usage, cleaning and maintenance by skilled personnel only!
• People whose ability to react is impaired by drugs, alcohol, medication
or for other reasons are not allowed to use a spray gun!
• Never use a spray gun when damaged or when components are
missing!Useonlywhenlockingscrewisrmlytightened[1-9]!
• Before use, the spray gun should always be checked and repaired, if
necessary!
• Put spray gun immediately out of operation when damaged, discon-
nect it from the compressed air circuit!
• Never manipulate or technically modify the spray gun!
• Use original SATA spare parts and accessories only!
• Exclusively use spray gun washing machines recommended by SATA!
Please observe the operating instructions!
• Never spray materials containing acid, lye or benzine!
• Alyways keep the spray gun away from ignition sources, such as open
re,burningcigarettesornon-explosion-proofelectronicdevices!
• When working with the spray gun, always limit solvents, paints or
other coating media to the quantities which are required for the paint
job! Excessive material must be returned to the designated storage
areas afterwards!
6.3. Personal Protection Equipment
Warning!
• When using, cleaning or maintaining the spray gun, always wear
approved breathing and eye protection equipment as well as
suitable protective gloves, overalls and safety boots!
• When using the spray gun, noise levels of 85 dB(A) may be exceed-
ed. Wear suitable hearing protection!

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The painter is not exposed to vibrations while using the spray gun. Repul-
sive forces are minimal.
6.4. Use In Explosive Areas
Ex-sign Equipment cat-
egory
Device category Gas category Temperature
category
6.4.1 General
The spray gun is approved for the use / storage in explosive areas of Ex-
Zone 1 and 2.
Warning! Risk of explosion!
• The following applications and operations lead to the loss
of the explosion protection and are, therefore, prohibited:
• Use of the spray gun in explosive areas belonging to ex-zone 0!
• Use of solvents and cleaning agents based on halogenised hydrocar-
bons! Chemical reactions which may occur when using these sub-
stances could be explosive!
7. Use
Warning! Risk of explosion!
• Useonlysolvent-resistant,antistatic,undamagedandtechnicallyaw-
less air hoses with a permanent pressure resistance of minimum 10
bar, e.g. Art. No. 53090!

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Operating instructions SATAminijet 1000 K/H RP/HVLP
Notice!
Ensure the following conditions:
• UseacompressedairconnectionG1/4malethreadorattingSATA
connection nipple.
• Ensure minimum air volume (air consumption) and pressure setting
(recommended spray gun inlet pressure) according to chapter 2.
• Ensurecleancompressedair,e.g.byinstallingaSATAlter100,Art.
No. 148247, outside the spray boothoraSATAlter484,Art. No.
92320 inside the spray booth
• Use an air hose with minimum 6 mm inner diameter (see warnings),
e.g. Art. No. 53090.
1. Check if all screws [2-1], [2-2], [2-3], [2-4] and [2-5] have been
tightenedrmly.Tightenuidtip[2-1]rmlybyhand(12Nm)accord-
ing to [7-4]. Check if locking screw [2-5]hasbeenrmlytightened
according to [10-1]. Tighten, if necessary.
2. Adjust air cap: vertical spray fan [2-6], horizontal spray fan [2-7].
3. With SATAminijet 1000 K RP/HVLP: Connect the material hose of
the tank or pump to the spray gun material connection.
With SATAminijet 1000 H RP/HVLP: Connect the suction cup,
e.g. SATA RPS 0.3 l cup w/ RPS adapter, to the material connection
[1-3].WhenusingaRPS0.3lsuctioncupset,rstlocatetheplastic
insert into the neck of the RPS cup lid from above before pressing in
thepick-uptubefromunderneathensuringthatitisushwiththetop
of the insert. Then plug the strainer onto the bottom end of the pick-up
tubepriortoconnectingthelidtotheadapter.Finally,screwthelled
RPS cup onto the cup lid.
4. Screw connection nipple [2-8] onto the air inlet.
5. Connect compressed air hose [2-9].

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Operating instructions SATAminijet 1000 K/H RP/HVLP Operating instructions SATAminijet 1000 K/H RP/HVLP
7.1. Adjustment of spray gun inlet pressure
Notice!
• Fully pull trigger and adjust spray gun inlet pressure (see chapter 2)
according to one of the follwing sections [3-1], [3-2], [3-3] to [3-4],
then release trigger.
• With [3-2], [3-3] and [3-4], the air micrometer [1-8] must be fully
opened/in vertical position.
• If the required spray gun inlet pressure is not reached, the pressure
at the compressed air circuit has to be increased; too high pressure
results in too high trigger forces.
[3-1] SATA adam 2 (accessory / accurate method).
[3-2] Separate gauge with control device (accessory).
[3-3] Separate gauge without control device (accessory).
[3-4] Pressure regulation at the compressed air circuit (most inaccu-
rate method):
Rule of thumb: Pressure at the pressure reducer must be set
0.6 bar higher than the recommended spray gun inlet pressure per
every 10 m of air hose (inner width 6 mm).
7.2. Adjustment of material flow [4-1], [4-2], [4-3] and [4-
4] - material flow control fully opened
Notice!
Withthematerialowcontrolfullyopened,thewearoftheuidtipand
paint needle is reduced to a minimum. Please select the correct nozzle
size depending on the material to be applied and the required applica-
tion speed.
With SATAminijet 1000 K RP/HVLP: Fully pull trigger and adjust re-
quired material supply pressure, e.g. at pressure tank.
7.3. Adjustment of spray pattern
• Adjustmentoftheatfan(factorysetting)[5-1].
• Adjustment of the round fan [5-2].

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Operating instructions SATAminijet 1000 K/H RP/HVLP
7.4. Painting
Fully pull trigger for painting [6-1]. Operate spray gun according to [6-2].
Maintain spray distance as described in chapter 2.
8. Cleaning of the Spray Gun
Warning! Attention!
• Prior to cleaning, please disconnect the spray gun from the compressed air
circuit!
• Risk of injury due to unexpected leakage of compressed air or mate-
rial!
• Empty spray gun and suction cup completely, dispose of paint mate-
rial appropriately!
• Disassemble and assemble components very carefully! Exclusively
use included special tools!
• Use neutral cleaning solution (pH value 6 to 8)!*
• Do not use acids, lyes, pickling agents, unsuitable re-
claimed materials or other aggresive cleaning media, such
as Toluol, for example!*
• Do not soak spray gun in cleaning solution!*
• Drillings must be cleaned with SATA cleaning brushes or SATA cleaning
needles only. The use of inappropriate tools could cause damage and
affect the spray pattern. Recommended accessory: cleaning kit Art.
No. 64030.
• Exclusively use spray gun washing machines recommended by SATA!
Please observe the operating instructions!
• The air passages have to be set under pressure with clean compressed
air during the entire cleaning process!
• Nozzle head has to point downwards!
• Remove the spray gun from the gun washing machine right
after the cleaning process!*
• Never use ultrasonic cleaning devices - leads to damage of noz-
zle components and gun surfaces!
• After cleaning, the spray gun, the material passages, the air
cap including thread and suction cup have to be blown dry
with clean compressed air!*

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Operating instructions SATAminijet 1000 K/H RP/HVLP Operating instructions SATAminijet 1000 K/H RP/HVLP
* otherwise risk of corrosion
Notice!
• Check spray pattern after cleaning the nozzle set!
• Further tips concerning cleaning can be found at www.sata.com/TV.
9. Maintenance
Warning! Attention!
• Prior to maintenance, disconnect spray gun from the compressed air
circuit!
• Disassemble and assemble components very carefully! Exclusively
use included special tools!
9.1. Replacing the nozzle set [7-1], [7-2], [7-3], [7-4], [7-5]
and [7-6]
Every SATA nozzle set consists of "paint needle" [7-1], "air cap" [7-2]
and"uidtip"[7-3] and has been hand-adjusted to provide a perfect
spray pattern. Therefore, always exchange the complete nozzle set. After
installation,pleaseadjustmaterialowaccordingtochapter7.2.

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Operating instructions SATAminijet 1000 K/H RP/HVLP
9.2. Replacing the air distribution ring Steps: [7-1], [7-
2], [7-3], [8-1], [8-2] [8-3], [7-4], [7-5] und [7-6]
Attention!
• Remove air distribution ring with SATA extraction tool only.
• Do not apply force to avoid damage of sealing surfaces.
Notice!
Check sealing surfaces inside the spray gun [8-2] after disassembly,
clean them, if required. Should the sealing surfaces be damaged,
please contact your SATA dealer. Align new air distribution ring by
means of the 12 o'clock marking [8-3], (pin into drilling) and press in
withevenforce.Adjustmaterialowaccordingtochapter7.2afterin-
stallation.
9.3. Replacing the paint needle seal Steps: [7-1], [7-2],
[7-3], [9-1], [7-4], [7-5] and [7-6]
When paint material leaks from the self-tensioning paint needle packing,
it needs to be replaced. After disassembly, check if paint needle is dam-
agedorreplacethenozzleset,ifrequired.Adjustmaterialowaccording
to chapter 7.2 after installation.
9.4. Replacing the air piston, air piston spring and
air micrometer Steps: [10-1], [10-2] and [10-3]
Warning!
• Disconnect spray gun from the compressed air circuit!
When air leaks from the air cap or the air micrometer without the trigger
being pulled, they need to be replaced. After disassembly, grease the air
micrometer [10-2] and spring [10-3] with SATA high performance grease
(Art. No. 48173), insert them together with the air piston and thighten
the locking screw [10-1].Adjustmaterialowaccordingtochapter7.2
after installation.

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Warning!
• Check if locking screw [1-9]hasbeenrmlytightened!Airmicrometer
[1-8] could shoot out from the spray gun uncontrolled!
9.5. Replacing the seal (air side)
Warning!
• Disconnect spray gun from the compressed air circuit!
Steps: [10-4], [10-5], [10-6], [10-7], [10-6], [10-5] and [10-4]
Replacing the self-adjusting seal [10-7] is required when air leaks from
under the trigger.
After disassembly, please check air piston rod [10-8] and clean it, if re-
quired. If damaged (e.g. if scratched or bent), replace it and grease with
SATA high performance spray gun grease (Art. No. 48173) and insert.
Please observe correct order of installation!
Afterinstallation,pleaseadjustmaterialowaccordingtochapter7.2.
Warning!
• Checkiflockingscrewhasbeenrmlytightened!Airmicrometercould
shoot out from the spray gun uncontrolled!
9.6. Replacing the spindle of round/flat spray con-
trol Steps: [11-1], [11-2], [11-3], [11-2], [11-1]
The spindle has to be replaced when air leaks from the spray control or
when the spray control does not work.

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10. Trouble-shooting
Malfunction Cause Corrective Action
Fluttering/Spitting
spray fan or air bub-
bles appearing in the
suction cup
Fluid tip has not been
properly tightened
Tightenuidtip [2-1]
with universal spanner
[7-4]
Air distribution ring is
damaged or clogged.
Replace air distribution
ring which will be dam-
aged during extraction
Air bubbles appearing
in the suction cup
Loose air cap Tighten air cap [2-2]
by hand
Gap between air cap
anduidtip("aircir-
cuit") is clogged
Clean air circuit, ob-
serve chapter 8
Nozzle set is clogged
or damaged
Clean the nozzle set,
chapter 8, or replace,
chapter 9.1
Not enough paint ma-
terial in the suction cup
Rellsuctioncup
Defective paint needle
seal
Replace the paint nee-
dle seal, chapter 9.3
Spray pattern is too
small, crooked, lop-
sided or splitting
Clogged air cap drill-
ings
Clean air cap, observe
chapter 8
Damageduidtip(uid
tip aperture)
Checkifuidtipis
damaged, replace the
nozzle set, if neces-
sary, chapter 9.1
No function of round/
atspraycontrol-con-
trol knob can still be
turned
Air distribution ring has
not been positioned in
correct location (pin is
not located in the drill-
ing) or damaged
Replace the air dis-
tribution ring making
sure it has been posi-
tioned correctly when
inserting it, chapter 9.2

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Malfunction Cause Corrective Action
Round/atspraycon-
trol cannot be regu-
lated
Control has been
turned too much in
counterclockwise di-
rection; spindle has
loosened inside the
spray gun thread
Remove the control
with universal spanner;
rectify or replace com-
pletely, chapter 9.6
Spray gun does not
shut-off air
Clogged air piston seat
or worn air piston
Clean air piston seat
and/or replace air pis-
ton, air piston packing,
chapter 9.4
Corrosion on air cap
thread, inside material
passages (cup con-
nection) or on spray
gun body
Cleaning solution
(water-based) remains
inside/on the spray
gun for too long.
Cleaning, observe
chapter 8, get a re-
placement spray gun
body
Unsuitable cleaning
media
Material leaks from
behind the paint nee-
dle seal
Defective or missing
paint needle seal
Replace / insert paint
needle seal, chapter
9.3
Clogged or damaged
paint needle.
Replace nozzle set,
chapter 9.1; replace
paint needle seal, if
necessary, chapter 9.3
Spray gun leaks from
theuidtip("uidtip
aperture")
Contamination be-
tween paint needle tip
anduidtip
Cleanuidtipand
paint needle, observe
chapter 8
Damaged nozzle set Replace nozzle set,
chapter 9.1
11. Disposal
Recycle the completely empty spray gun. To protect the environment, bat-
teries and residual paint have to be disposed in an appropriate way and
separately from the spray gun. Please observe local legislation!

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Operating instructions SATAminijet 1000 K/H RP/HVLP
12. After Sales Service
For accessories, spare parts and technical support, contact your SATA
dealer.
13. Warranty / Liability
The SATA General Conditions of Sale and Delivery and further contractual
agreements, if applicable, as well as the valid legislation at the time apply.
SATA cannot be held responsible especially in the following
cases:
• When the operating instructions are disregarded.
• When the product is used in other than the intended ways of usage
• When untrained staff is employed
• When no personal protection equipment is worn
• When no original accessories and spare parts are used
• Whentheproductismanipulated,tamperedwithortechnicallymodied
• In case of normal wear and tear
• In case when the product has been exposed to untypical shockloads
and impacts during usage
• Assembly and disassembly

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14. Spare Parts [13]
Art.
No. Description
6395 Pack of 4 CCS clips available in colours green, blue, red and
black
44644 Counter nut
44669 Compression spring for paint needle
44735 Countersunk screw M 2,5 x 5, VA
44818 Pressure spring for air piston
44826 Air piston head
44834 Air piston rod
64972 Adjustment screw with air micrometer
79905 Paint needle packing
124164 Control knob
125146 Materialowcontrolscrew
125187 Air micrometer
125856 Tool kit
126276 Trigger kit
126292 Packing kit for air piston rod
187427 Spindleforround/atspraycontrol
187435 Air distribution ring (3x)
133983 Air connection piece G1/4 male thread
187344 Material connection

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Operating instructions SATAminijet 1000 K/H RP/HVLP
Accessories
Art. No. Description
6981 Pack of 5 connection nipples G 1/4 female thread
187419* SATA paint tube G 1/4 female thread - G 1/4 male thread
187690* SATA strainer 60 msh, G 1/4 female and male thread
188318** RPS adapter for SATAminijet suction cup with QCC and
G 1/4 female thread
188482** SATA RPS 0.3 l suction cup kit consisting of each 25 plug-in
pins, pickup hose and strainer
188516** SATA RPS 0.3 l suction cup kit consisting of each 50 plug-in
pins, pickup hose and strainer
187708* SATA hose pair 6x6 mm, 3 m, G 1/4 female thread
13623 Quick coupling G 1/4 male thread
* only for SATAminijet 1000 K RP/HVLP
** only for SATAminijet 1000 H RP/HVLP
Included in repair kit (Art No. 126284)
Included in seal kit (Art. No. 50658)
15. EC Declaration of Conformity
Manufacturer:
SATA GmbH & Co. KG
Domertalstrasse 20
D-70806 Kornwestheim
We hereby declare that the product named in the following, on the basis
of its conception, construction and type of construction in the model we
have brought on the market, corresponds to the fundamental safety re-
quirements of the 94/9/EC guideline, EC Directive 2014/34/EC including
the changes applicable at the time of this declaration and can be used
according to EC-Directive 94/9/EC, EC Directive 2014/34/EC in explosion
hazard areas (ATEX), appendix X, B.

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Product description: .................................................spray gun
Type description: ........................SATAminijet 1000 K RP/HVLP,
SATAminijet 1000 H RP/HVLP
ATEX classification: .................................................... II 2 G T4
Relevant EU directives
• EU machinery directive 2006/42/EU
• EC Directive 94/9/EC Devices and protection systems for intended use
in explosion hazard areas, valid until 19.04.2016
• EC Directive 2014/34/EC Devices and protection systems for intended
use in explosion hazard areas, valid from 20.04.2016
Applied harmonised norms:
• DIN EN 1127-1:2011 "Explosion control part 1: Basics and methodology"
• DIN EN 13463-1:2009 "Non-electronic devices for the use in explosive
areas - Part 1: Basics and Requirements"
• DIN EN ISO 12100:2011; "Machine safety, general requirements"
• DIN EN 1953:2013 "Spray and application devices for coating materials
- safety requirements"
Applied national norms:
• DIN 31000:2011 "General guidelines for the safety-compliant design of
technical products"
The documents required according to guideline 2014/34/EC appendix VIII
areledfor10yearsinthenamedlocationnumber0123withthedocu-
ment number 70023722.
70806 Kornwestheim, 18.01.2016
Albrecht Kruse
President
SATA GmbH & Co. KG