SATA SATAjet 1000 K HVLP User manual

SATAminijet 1000 K
SATAminijet 1000 H
Betriebsanleitung | Упътване за работа | 使用说明书 | Návod k
použití | Betjeningsvejledning | Kasutusjuhend | Operating Inst-
ructions | Instrucciones de servicio | Käyttöohje | Mode d'emploi |
Οδηγίες λειτουργίας | Üzemeltetési utasítás | Istruzione d'uso | Naudo-
jimo instrukcija | Lietošanas instrukcija | Gebruikershandleiding | Bruks-
veiledning | Instrukcja obsługi | Instruções de funcionamento | Manual de
utilizare | Руководство по эксплуатации | Bruksanvisning | Navodilo za
obratovanje | Návod na použitie | Kullanım talimatı | Operating Instructions

[1]
[1-4] [1-6]
[1-7]
[1-8]
[1-9]
[1-10]
[1-1]
[1-2]
[1-5]
[1-11]
[1-12]
[1-3]

[2]
[2-2] [2-1]
[2-4]
[2-3]
[2-5]
[2-6] [2-7]
[2-8]
[2-9]

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Operating instructions SATAminijet 1000 K/H RP/HVLP Operating instructions SATAminijet 1000 K/H RP/HVLP
Contents [Original Version: German]
1. Symbols.................................109
2. Technical Data.......................109
3. Scope of Delivery .................. 110
4. Design of the Spray Gun ....... 111
5. Intended Use ......................... 111
6. Safety Instructions................. 111
7. Use ........................................ 113
8. Cleaning of the Spray Gun .... 116
9. Maintenance.......................... 117
10. Trouble-shooting....................120
11. Disposal.................................121
12. After Sales Service................122
13. Warranty / Liability ................. 122
14. Spare Parts............................123
15. EC Declaration of Conformity 124
1. Symbols
Warning! Risk which could cause heavy injuries or death.
Warning! Risk which could cause damage.
Explosion risk! Warning against risk which could cause
heavy injuries or death.
Notice! Useful tips and recommendations.
2. Technical Data
Recommended spray gun inlet pressure
RP 2.5 bar
HVLP 2.5 bar
Compliant > 2.0 bar (air cap pressure > 0.7 bar)
Compliant legislation Lom-
bardy/Italy
< 2.5 bar (air cap pressure < 2.5 bar)
Maximum permissible operating material pressure
5.0 bar
Recommended spraying distance
RP 17 cm - 21 cm
HVLP 10 cm - 15 cm
HVLP Lombardy/Italy 10 cm - 15 cm
[EN | IRL] Operating Instructions | english

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Operating instructions SATAminijet 1000 K/H RP/HVLP
Max. spray gun inlet pressure
10.0 bar
Air consumption minijet 1000 K RP at 2.5 bar spray gun inlet pres-
sure
minijet 1000 K RP 200 Nl/min
Air consumption minijet 1000 K HVLP at 2.0 bar spray gun inlet
pressure
minijet 1000 K HVLP 120 Nl/min
Air consumption minijet 1000 H RP at 2.5 bar spray gun inlet pres-
sure
minijet 1000 H RP 200 Nl/min
Air consumption minijet 1000 H HVLP at 2.0 bar spray gun inlet
pressure
minijet 1000 H HVLP 120 Nl/min
Maximum temperature of spray medium
50 °C
Compressed air connection
G 1/4 Male thread
Material connection
G 1/4 Male thread
3. Scope of Delivery
SATAminijet 1000 K RP/HVLP:
• Spray gun with nozzle set
• Operating Instructions
• Tool kit
• CCS clips
SATAminijet 1000 H RP/HVLP
• identical to minijet 1000 K RP/
HVLP

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Operating instructions SATAminijet 1000 K/H RP/HVLP Operating instructions SATAminijet 1000 K/H RP/HVLP
4. Design of the Spray Gun [1]
[1-1] Spray gun handle
[1-2] Trigger
[1-3] Material connection
[1-4] Nozzle set consisting of air
cap,uidtip(notvisible),
paint needle (not visible)
[1-5] Round/atspraycontrol
[1-6] Materialowcontrolscrew
[1-7] Materialowcontrolcounter
nut
[1-8] Air micrometer
[1-9] Airmicrometer(airowcon-
trol) locking screw
[1-10] Air piston (not visible)
[1-11] Compressed air connection
[1-12] ColorCode-System (CCS)
5. Intended Use
The spray gun has been designed for the application of paints, lacquers
and other sprayable media by means of compressed air on suitable sub-
strates and surfaces.
6. Safety Instructions
6.1. General Safety Instructions
Warning! Attention!
• Before using the spray gun, please read all safety and the operating
instructions carefully. Safety instructions and indicated safety meas-
ures are mandatory.
• Please keep all enclosed documents and make sure that the spray
gun is handed over only together with these documents.

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Operating instructions SATAminijet 1000 K/H RP/HVLP
6.2. Specific Safety Instructions for Spray Guns
Warning! Attention!
• Local safety, accident prevention, work and environment protection
regulations are mandatory!
• Never direct a spray gun at human beings or animals!
• Usage, cleaning and maintenance by skilled personnel only!
• People whose ability to react is impaired by drugs, alcohol, medication
or for other reasons are not allowed to use a spray gun!
• Never use a spray gun when damaged or when components are
missing!Useonlywhenlockingscrewisrmlytightened[1-9]!
• Before use, the spray gun should always be checked and repaired, if
necessary!
• Put spray gun immediately out of operation when damaged, discon-
nect it from the compressed air circuit!
• Never manipulate or technically modify the spray gun!
• Use original SATA spare parts and accessories only!
• Exclusively use spray gun washing machines recommended by SATA!
Please observe the operating instructions!
• Never spray materials containing acid, lye or benzine!
• Alyways keep the spray gun away from ignition sources, such as open
re,burningcigarettesornon-explosion-proofelectronicdevices!
• When working with the spray gun, always limit solvents, paints or
other coating media to the quantities which are required for the paint
job! Excessive material must be returned to the designated storage
areas afterwards!
6.3. Personal Protection Equipment
Warning!
• When using, cleaning or maintaining the spray gun, always wear
approved breathing and eye protection equipment as well as
suitable protective gloves, overalls and safety boots!
• When using the spray gun, noise levels of 85 dB(A) may be exceed-
ed. Wear suitable hearing protection!

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Operating instructions SATAminijet 1000 K/H RP/HVLP Operating instructions SATAminijet 1000 K/H RP/HVLP
The painter is not exposed to vibrations while using the spray gun. Repul-
sive forces are minimal.
6.4. Use In Explosive Areas
Ex-sign Equipment cat-
egory
Device category Gas category Temperature
category
6.4.1 General
The spray gun is approved for the use / storage in explosive areas of Ex-
Zone 1 and 2.
Warning! Risk of explosion!
• The following applications and operations lead to the loss
of the explosion protection and are, therefore, prohibited:
• Use of the spray gun in explosive areas belonging to ex-zone 0!
• Use of solvents and cleaning agents based on halogenised hydrocar-
bons! Chemical reactions which may occur when using these sub-
stances could be explosive!
7. Use
Warning! Risk of explosion!
• Useonlysolvent-resistant,antistatic,undamagedandtechnicallyaw-
less air hoses with a permanent pressure resistance of minimum 10
bar, e.g. Art. No. 53090!

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Operating instructions SATAminijet 1000 K/H RP/HVLP
Notice!
Ensure the following conditions:
• UseacompressedairconnectionG1/4malethreadorattingSATA
connection nipple.
• Ensure minimum air volume (air consumption) and pressure setting
(recommended spray gun inlet pressure) according to chapter 2.
• Ensurecleancompressedair,e.g.byinstallingaSATAlter100,Art.
No. 148247, outside the spray boothoraSATAlter484,Art. No.
92320 inside the spray booth
• Use an air hose with minimum 6 mm inner diameter (see warnings),
e.g. Art. No. 53090.
1. Check if all screws [2-1], [2-2], [2-3], [2-4] and [2-5] have been
tightenedrmly.Tightenuidtip[2-1]rmlybyhand(12Nm)accord-
ing to [7-4]. Check if locking screw [2-5]hasbeenrmlytightened
according to [10-1]. Tighten, if necessary.
2. Adjust air cap: vertical spray fan [2-6], horizontal spray fan [2-7].
3. With SATAminijet 1000 K RP/HVLP: Connect the material hose of
the tank or pump to the spray gun material connection.
With SATAminijet 1000 H RP/HVLP: Connect the suction cup,
e.g. SATA RPS 0.3 l cup w/ RPS adapter, to the material connection
[1-3].WhenusingaRPS0.3lsuctioncupset,rstlocatetheplastic
insert into the neck of the RPS cup lid from above before pressing in
thepick-uptubefromunderneathensuringthatitisushwiththetop
of the insert. Then plug the strainer onto the bottom end of the pick-up
tubepriortoconnectingthelidtotheadapter.Finally,screwthelled
RPS cup onto the cup lid.
4. Screw connection nipple [2-8] onto the air inlet.
5. Connect compressed air hose [2-9].

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Operating instructions SATAminijet 1000 K/H RP/HVLP Operating instructions SATAminijet 1000 K/H RP/HVLP
7.1. Adjustment of spray gun inlet pressure
Notice!
• Fully pull trigger and adjust spray gun inlet pressure (see chapter 2)
according to one of the follwing sections [3-1], [3-2], [3-3] to [3-4],
then release trigger.
• With [3-2], [3-3] and [3-4], the air micrometer [1-8] must be fully
opened/in vertical position.
• If the required spray gun inlet pressure is not reached, the pressure
at the compressed air circuit has to be increased; too high pressure
results in too high trigger forces.
[3-1] SATA adam 2 (accessory / accurate method).
[3-2] Separate gauge with control device (accessory).
[3-3] Separate gauge without control device (accessory).
[3-4] Pressure regulation at the compressed air circuit (most inaccu-
rate method):
Rule of thumb: Pressure at the pressure reducer must be set
0.6 bar higher than the recommended spray gun inlet pressure per
every 10 m of air hose (inner width 6 mm).
7.2. Adjustment of material flow [4-1], [4-2], [4-3] and [4-
4] - material flow control fully opened
Notice!
Withthematerialowcontrolfullyopened,thewearoftheuidtipand
paint needle is reduced to a minimum. Please select the correct nozzle
size depending on the material to be applied and the required applica-
tion speed.
With SATAminijet 1000 K RP/HVLP: Fully pull trigger and adjust re-
quired material supply pressure, e.g. at pressure tank.
7.3. Adjustment of spray pattern
• Adjustmentoftheatfan(factorysetting)[5-1].
• Adjustment of the round fan [5-2].