SATO XL400e User manual

PN 9001137B
XL400e / XL410e
Printers
PARTS LIST

SATO America, Inc.
10350A Nations Ford Road
Charlotte, NC 28273
Main Phone: [phone]
Technical Support Hotline: [phone]
Technical Support Fax: [phone]
E-Mail: satosale[email protected]
technical [e-mail]
www.satoamerica.com

SATO XL400-410e Parts List PN 9001137B Page 1
FRAME ASSEMBLY
Figure PL1a, Frame Assembly
Figure PL1b, Frame Assembly

SATO XL400-410e Parts List PN 9001137B Page 2
Figure PL1c, Frame Assembly
Figure PL1d, Frame Assembly

SATO XL400-410e Parts List PN 9001137B Page 3
Figure PL1e, Frame Assembly
Figure PL1f, Frame Assembly

SATO XL400-410e Parts List PN 9001137B Page 4
FRAME ASSEMBLY
ITEM PART NUMBER PART DESCRIPTION QTY
1 PR1760100 ENGINE FRAME 1
2 PD1760500 STAY A 1
3 MD4401621 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
4 MA1401222 FLAT HEAD SCREW 1
5 PA3763000 FRAME BRACKET B 1
6 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
7 PA3762900 FRAME BRACKET A 1
8 PA1760100 CIRCUIT BOARD BRACKET A 1
9 MD4301422 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
10 PB0680400 GUIDE SHAFT 2
11 MD4401022 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
12 PB1760300 SHAFT 1
13 PB1760501 IDLE SHAFT 1
14 ND0040030 SNAP RING, TYPE E 2
15 PT1112060 BALL BEARING 2
16 PE8760100 PULLEY 1
17 PE2760200 COLLAR B 1
18 PE8760200 GEAR 1
19 PT8120064 TIMING BELT 1
20 RH1764500 STP CABLE SET 1
21 PL1720100 MOTOR PULLEY 2
22 MJ1400524 ALLEN SCREW 4
23 MD3401821 PAN HEAD SCREW 2
24 PA3765300 NUT PLATE 2
25 PB1762200 POST B 1
26 PR1760200 GEAR/PULLEY 1
27 ND0040030 SNAP RING, TYPE E 1
29 PB1762300 POST A 1
30 PE8760600 GEAR 1
31 ND0040030 SNAP RING, TYPE E 1
32 PR7760100 BATCH SEPARATOR SUB-ASSEMBLY 1
33 PA1761200 SOLENOID BRACKET 1
34 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
35 PB0690200 LEVEL POST 1
36 PA1761100 INK ROLLER HOLDER 1
37 ND0020030 SNAP RING, TYPE E 1
38 WB9001010 INK ROLLER FOR SA/SATO 26 R/BLACK 1
39 PC0760900 BATCH SPRING 1
40 RH1762200 SOLENOID SUB-ASSEMBLY 1

SATO XL400-410e Parts List PN 9001137B Page 5
41 PA3767600 SOLENOID COVER 1
42 PA3762501 CUTTER BRACKET A 1
43 MD4301422 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
44 PA3762800 SIDE FRAME 1
45 MD4300821 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 4
46 MD4401022 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
47 PB1760400 LATCH POST 1
48 PA3761600 KEY BOARD BRACKET A 1
49 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
50 PA3762601 CUTTER BRACKET B 1
51 MD4300622 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
52 PA3760400 STOPPER PLATE 1
53 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
54 MA0302522 PAN HEAD SCREW 2
55 MT1300522 HEX NUT 2
56 PB1763700 PAPER GUIDE SHAFT 1
57 PD1760600 STAY B 1
58 MD4401621 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
59 PR7760200 PLATEN PULLEY 1
60 PT1112060 BALL BEARING 1
61 PA3760500 SUPPORTER CLAMP 1
62 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
63 PA3766700 RIBBON SENSOR BRACKET 1
64 MD3300822 PAN HEAD SCREW W/SPRING WASHR & NARROW FLAT WASHR 1
65 RH1764800 CABLE FOR SEN3 1
66 MA0300622 PAN HEAD SCREW 2
67 RH1764900 CABLE FOR SEN4 1
68 MD3201221 PAN HEAD SCREW W/SPRING WASHR & NARROW FLAT WASHR 2
69 PA3766200 TENSION BRACKET 1
70 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
71 PE3720100 TENSION ROLLER 2
72 PB2720600 COLLAR 2
73 MD4401421 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
74 PB1765200 POST 2
75 P00087000 CIRCUIT BOARD BRACKET F 1
76 PA1760400 CIRCUIT BOARD BRACKET D 1
77 MA0301622 PAN HEAD SCREW 1
78 MT1300522 HEX NUT 1
79 MD4301422 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
80 PA3765901 BELT COVER 1
FRAME ASSEMBLY
ITEM PART NUMBER PART DESCRIPTION QTY

SATO XL400-410e Parts List PN 9001137B Page 6
81 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
82 MA0300822 PAN HEAD SCREW 1
83 PH0761410 UPPER COVER 1
84 MD3301222 PAN HEAD SCREW W/SPRING WASHR & NARROW FLAT WASHR 2
85 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
86 MT1300522 HEX NUT 1
87 PH0761510 FRONT COVER 1
89 R00073000 BASE COVER 1
90 PV2760100 RUBBER FOOT 4
91 MD4401222 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
92 MA0401022 PAN HEAD SCREW 2
93 P00158000 OPEN COVER 1
96 R00389000 DIPSWITCH CIRCUIT BOARD 1
97 MA0300422 PAN HEAD SCREW 2
98 RH1761700 DIPSWITCH CABLE SET 1
99 JG100191A WIRE STICKER 10
100 PA3765000 DIPSWITCH COVER 1
101 MD4300822 PAN HEAD SCREW 4
102 PA3767000 DIPSWITCH PLATE 1
103 MA0300422 PAN HEAD SCREW 1
104 Q00057000 ROUTE STICKER 1
105 QC6761401 DIPSWITCH STICKER 1
108 PE8761400 PULLEY 1
109 PT8123064 TIMING BELT 1
110 PL1720400 MOTOR PULLEY 2
111 PR1761200 GEAR/PULLEY 1
113 PB1765300 POST 1
114 PE8761700 GEAR 1
115 MD4400622 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
116 PR7761600 PLATEN ROLLER SET 1
117 P00159001 OPEN COVER 1
119 HJ100201A FERRITE CORE 1
120 PA1760900 MOTOR COVER 1
121 PT8155064 TIMING BELT 1
122 PT8162064 TIMING BELT 1
123 PA1761500 TENSION BRACKET 1
124 PA1761600 SPRING PLATE 1
125 PC0761200 TENSION SPRING 1
126 MD4301022 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
127 PC0761100 TENSION SPRING 1
FRAME ASSEMBLY
ITEM PART NUMBER PART DESCRIPTION QTY

SATO XL400-410e Parts List PN 9001137B Page 7
128 MT1300522 HEX NUT 1
129 PE6A21900 MICRODRIVER 1
130 JG100551A CLAMP 1
131 P00090000 CIRCUIT BOARD GUIDE 1
132 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
133 R00384000 GROUND CABLE 100 SET 1
134 R00386000 GROUND CABLE 150 SET 1
135 MD4401022 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
136 NB2040022 TOOTHED LOCK WASHER 1
137 R00388000 GROUND CABLE 70 SET 1
138 R00387000 GROUND CABLE 101 SET 1
139 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
FRAME ASSEMBLY
ITEM PART NUMBER PART DESCRIPTION QTY

SATO XL400-410e Parts List PN 9001137B Page 8
FEED ASSEMBLY
Figure PL2a, Feed Assembly
Figure PL2b, Feed Assembly

SATO XL400-410e Parts List PN 9001137B Page 9
Figure PL2c, Feed Assembly
Figure PL2d, Feed Assembly

SATO XL400-410e Parts List PN 9001137B Page 10
FEED ASSEMBLY
ITEM PART NUMBER PART DESCRIPTION QTY
1 R00324000 FEED SUB-ASSEMBLY 1
3 PR4760200 PAPER GUIDE BRACKET 1
4 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 3
5 PR7760600 FEED ROLLER SUB-ASSEMBLY 1
6 PR0760100 FEED ROLLER 1
7 PE8760200 GEAR 1
8 PT1112060 BALL BEARING 1
9 PA3761200 SUPPORTER CLAMP 1
10 PL2720100 ADJUSTMENT COLLAR 1
11 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
12 PT1112060 BALL BEARING 1
13 PB1760800 POST 1
14 PE8760300 GEAR 1
15 ND0050030 SNAP RING, TYPE E 1
16 MD4400822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
17 NA1040022 FLAT WASHER 1
18 PA1760700 PAPER GUIDE A 1
19 PB1766900 GUIDE SHAFT 1
20 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
22 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
23 PA3764700 PAPER GUIDE B 1
24 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
25 PA3760600 SENSOR BRACKET 1
26 MA1300822 FLAT HEAD SCREW 2
27 PB1760700 SLIDE SHAFT 1
28 ND0040030 SNAP RING, TYPE E 2
29 PB1761000 STOPPER SHAFT 1
30 MD4300622 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
31 PR1760800 WIRE 1
32 MA0300422 PAN HEAD SCREW 2
33 PA3761001 PULLEY BRACKET 1
34 MH0300821 PAN HEAD P-TAP SCREW 2
35 PE8690602 PULLEY 1
36 PB1760900 COLLAR 1
37 MA0301622 PAN HEAD SCREW 1
38 MT1300522 HEX NUT 1
39 PR7760400 SENSOR SUB-ASSEMBLY 1
40 PR4740200 LOWER SENSOR BRACKET 1
41 PE1740400 UPPER SENSOR BRACKET 1

SATO XL400-410e Parts List PN 9001137B Page 11
42 MH0300821 PAN HEAD P-TAP SCREW 3
43 RH1764600 CABLE FOR SEN1 1
44 PE2690300 COLLAR 1
45 PA3740300 SENSOR BRACKET 1
46 JG100011A CABLE STRAP 1
47 PC0760400 SPRING 1
48 RH1764700 CABLE FOR SEN2 1
49 PE1761900 EYE-MARK SENSOR HOLDER 1
50 PE2690300 COLLAR 1
51 MH0300821 PAN HEAD P-TAP SCREW 2
52 RH1765100 CABLE FOR SEN6 1
53 PE2680900 SPACER 2
54 MD3300822 PAN HEAD SCREW W/SPRING WASHR & NARROW FLAT WASHR 2
55 MA0300422 PAN HEAD SCREW 1
56 PA3761700 KEYBOARD BRACKET B 1
57 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
60 PA3761101 SUPPORTER CLAMP 2
61 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
62 PA3760900 GUIDE BRACKET 2
63 PA3760800 PAPER GUIDE B 1
64 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
65 RH1762800 FG CORD C 2
66 PE2750400 COLLAR 2
67 MT1300522 HEX NUT 2
68 PB1760600 SLIDE SHAFT 2
69 ND0050030 SNAP RING, TYPE E 4
70 JG100011A CABLE STRAP 2
71 JG100191A WIRE STICKER 1
72 QC6761901 STICKER 1
74 PA3764901 LABEL GUIDE A 1
75 R00122000 LID SUB-ASSEMBLY 1
76 PA3761300 LID BRACKET 1
77 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
78 PC2760800 TORQUE SPRING A 1
79 PA3763200 PAPER LID 1
80 PA3696302 STOPPER BRACKET 1
81 PC2760900 SPRING B 1
82 PB0693100 SHAFT 2
83 ND0020030 SNAP RING, TYPE E 4
84 RJ4760000 SEN1 CIRCUIT BOARD SUB-ASSEMBLY 1
FEED ASSEMBLY
ITEM PART NUMBER PART DESCRIPTION QTY

SATO XL400-410e Parts List PN 9001137B Page 12
85 PE2680900 SPACER 2
86 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
87 RH1765000 CABLE FOR SEN5 1
88 R00325000 LID COVER SUB-ASSEMBLY 1
90 PA3767301 PAPER GUIDE C 1
92 PA3761400 LID COVER 1
93 PA3766300 ROLLER BRACKET 1
94 PB1764800 PRESSURE ROLLER SHAFT 1
95 PE6A60500 PROTECTOR A 1
96 PE3720200 ROLLER 3
97 PE3720500 ROLLER 2
98 ND0040030 SNAP RING, TYPE E 2
99 PC1740401 PRESSURE SPRING 2
100 PE2730300 STOPPER COLLAR 2
101 MT1300522 HEX NUT 2
102 MA0301622 PAN HEAD SCREW 2
103 PL2720100 ADJUSTMENT COLLAR 1
104 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 4
105 PA2760800 SLIDE GUIDE A 1
106 PA2760900 SLIDE GUIDE B 1
107 PB2760300 COLLAR 2
108 MD4300622 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
112 MC0301622 PAN HEAD SCREW W/TOOTHED WASHER 2
FEED ASSEMBLY
ITEM PART NUMBER PART DESCRIPTION QTY

SATO XL400-410e Parts List PN 9001137B Page 13
HEAD ASSEMBLY
Figure PL3a, Head Assembly
Figure PL3b, Head Assembly

SATO XL400-410e Parts List PN 9001137B Page 14
HEAD ASSEMBLY
ITEM PART NUMBER PART DESCRIPTION QTY
1 PB0740500 BRUSH SHAFT 1
2 MD4401022 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
3 PR1340500 ANTI-STATIC BRUSH 1
4 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
5 PB1764100 STAY SHAFT A 2
6 MD4401621 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
7 MA1401222 FLAT HEAD SCREW 1
8 PT9740300 POLY SLIDER 1
9 PR1740400 ROLLER 1
10 PB1760200 HEAD PRESSURE SHAFT 1
11 PE1740100 HEAD PRESSURE BRACKET 2
12 PA0740100 PRESSURE PLATE 2
13 PC1740200 HEAD SPRING 2
14 PE1740200 HEAD PRESSURE PIN 2
15 MD4401622 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
16 ND0060030 SNAP RING, TYPE E 4
17 PD1760301 STAY 1
18 MD3401822 PAN HEAD SCREW W/SPRING WASHR & NARROW FLAT WASHR 1
19 MA1401222 FLAT HEAD SCREW 1
20 MD3301422 PAN HEAD SCREW W/SPRING WASHR & NARROW FLAT WASHR 1
21 PR1760900 RIBBON ROLLER LEVER A 1
22 MJ1300424 ALLEN SCREW 2
23 PA3762700 HEAD BRACKET 1
24 PV9740300 BUSHING 1
25 PR3760100 LATCH HANDLE 1
26 MJ1300424 ALLEN SCREW 2
27 PE1762510 HEAD LEVER 1
28 MH0301221 PAN HEAD P-TAP SCREW 2
29 PR1760400 HEAD SUB-HOLDER 1
30 PA3760200 ADJUSTMENT PLATE 1
31 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
37 PB1760100 HEAD SHAFT 1
38 ND0060030 SNAP RING, TYPE E 2
39 PA3740504 RIBBON ADJUSTMENT PLATE 1
40 MD4300422 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
41 PC2760702 OPEN SPRING 1
42 PA3740600 ADJUSTMENT PLATE 1
43 MD4301422 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
44 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1

SATO XL400-410e Parts List PN 9001137B Page 15
45 PA3766600 HEAD FRAME 1
46 MD4401022 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 5
48 MD4301422 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
49 RH1764200 HDS CABLE SET 1
50 RH1764300 HDP CABLE SET 1
52 PR0760300 RIBBON ROLLER 1
53 PE1760700 JOINT E 1
54 MA0250822 PAN HEAD SCREW 1
55 PC1760501 SPRING 1
56 PA3760500 SUPPORT CLAMP 1
57 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
58 PT1112060 BALL BEARING 1
59 PA3766901 RIBBON ROLLER LEVER B 1
60 PC0760200 SPRING 1
61 ND0060030 SNAP RING, TYPE E 1
63 HJ100201A FERRITE CORES 1
65 G00012001 PRINT HEAD 1
66 G00013001 PRINT HEAD 1
68 NA1030022 FLAT WASHER 2
HEAD ASSEMBLY
ITEM PART NUMBER PART DESCRIPTION QTY

SATO XL400-410e Parts List PN 9001137B Page 16
RIBBON ASSEMBLY
Figure PL4a, Ribbon Assembly
Figure PL4b, Ribbon Assembly

SATO XL400-410e Parts List PN 9001137B Page 17
Figure PL4c, Ribbon Assembly
RIBBON ASSEMBLY
ITEM PART NUMBER PART DESCRIPTION QTY
1 PB1764901 RIBBON SHAFT 2
2 PE4720200 PLATE HOLDER BOSS 2
3 MA0301822 PAN HEAD SCREW 2
5 PA0730100 GUIDE PLATE 2
6 MH1250621 FLAT HEAD P-TIGHT SCREW 4
7 PA0730200 HOLD PLATE 2
8 PA0680300 LINING 2
9 PE7720100 DISK PLATE A 1
10 PE1751201 GUIDE PLATE 1
11 PR1730900 RIBBON BOSS 2
12 PA4690900 SPRING 8
13 MH0300521 PAN HEAD P-TIGHT SCREW 8
14 PT2301020 OILESS DRY METAL WASHER 2
15 PA0680400 DISC 2
16 PC1730100 RIBBON SPRING 2
17 PE2730100 STOPPER COLLAR 2
18 PB5730100 ADJUSTMENT SCREW 2
19 MA0303022 PAN HEAD SCREW 2

SATO XL400-410e Parts List PN 9001137B Page 18
20 PE6720100 DISK PLATE COVER 1
21 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 3
22 PT1112080 BALL BEARING 2
23 PE8761300 PULLEY 1
24 NA1030022 FLAT WASHER 1
25 MA0303022 PAN HEAD WASHER 1
26 PC0760500 SPRING 1
28 PR1761100 PULLEY 1
32 PB1761300 SHAFT B 1
33 PE8720400 GEAR PULLEY 1
34 PE2760200 COLLAR B 1
35 PE2760100 COLLAR A 1
36 PT1112060 BALL BEARING 2
37 PE1760600 JOINT D 1
38 PT8100064 TIMING BELT 1
39 ND0040030 SNAP RING, TYPE E 1
40 PB1761200 IDLE GEAR SHAFT 1
41 PE8762200 GEAR PULLEY 1
42 PE2760200 COLLAR B 1
43 PE2760100 COLLAR A 1
44 PT1112060 BALL BEARING 2
45 PT8160064 TIMING BELT 1
46 ND0040030 SNAP RING, TYPE E 1
47 PB1762100 POST 4
48 PA3766501 RIBBON FRAME 1
49 MA0302522 PAN HEAD SCREW 1
50 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 4
51 PA3766400 ADJUSTMENT PLATE 2
52 MD4300822 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 4
53 PT1112080 BALL BEARING 2
54 MD4401022 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 2
55 PR1734400 PULLEY, 4 x 40 1
56 PC0740200 BACK SPRING 1
57 MH0300821 PAN HEAD SCREW P-TIGHT SCREW 1
58 MD4301422 PAN HEAD SCREW W/SPRING WASHER & WIDE FLAT WASHER 1
59 MT1300522 HEX NUT 1
60 PB2760200 COLLAR, 8 x 10 x 5 1
61 P00092010 POST SHAFT 1
62 NA1040022 FLAT WASHER 1
64 Q00164000 STICKER, DSW 1
RIBBON ASSEMBLY
ITEM PART NUMBER PART DESCRIPTION QTY