Sauder 402159 User manual

PLEASE CONTACT US
BEFORE RETURNING
YOUR UNIT TO THE STORE
1-800-523-3987
www.sauder.com
Made in the USA
Archbold, OH
NOTE: THIS INSTRUCTION BOOKLET CONTAINS
IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
English.................... Page 1-27
Français...............Pages 28-31
Espanol.............Páginas 32-36
Lot #: 354606 07 / 10 / 13
Date Purchased: ____________________
402159
Executive Desk
Heritage Collection

ASSEMBLY TOOLS REQUIRED
Hammer
No. 2 Phillips Screwdriver
Tip Shown Actual Size
ADULT ASSEMBLY REQUIRED
TABLE OF CONTENTS
Part Identification...................2-3
Hardware Identification .........4-5
Assembly Steps....................6-27
Français..............................28-31
Espanol...............................32-36
Safety .................................37-38
Warranty...................................39
PART IDENTIFICATION: While not all parts are labeled, some of the parts will have a label or an inked
letter on the edge to help distinguish similar parts from each other. Use this PART IDENTIFICATION to help
identify similar parts.
A RIGHT END 1
B LEFT END 1
C2 RIGHT UPRIGHT 1
D2 LEFT UPRIGHT 1
E BACK 2
F2 TOP INSERT 1
G2 MODESTY PANEL 1
H LARGE DRAWER FRONT 3
D227 LARGE DRAWER BACK 3
D244 LARGE DRAWER SIDE 6
D794 LARGE DRAWER BOTTOM 3
L SMALL DRAWER FRONT 2
D229 SMALL DRAWER BACK 2
D233 SMALL DRAWER SIDE 4
D883 SMALL DRAWER BOTTTOM 2
P KEYBOARD FRONT 1
Q KEYBOARD BACK 1
R RIGHT KEYBOARD SIDE 1
S LEFT KEYBOARD SIDE 1
T KEYBOARD SHELF 1
U LONG MOLDING 2
V SHORT MOLDING 2
W SIDE MOLDING 4
X BASE MOLDING 4
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PART IDENTIFICATION:
A
B
C2
D2
E
E
F2
G2
H
L
P
QR
ST
U
U
V
V
W
W
W
W
X
X
X
X
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D244
D227
D883
D233
D229
D794
D233
D244

HARDWARE IDENTIFICATION
EE RIGHT CABINET RAIL - 2 FF LEFT CABINET RAIL - 2
HH LEFT DRAWER SLIDE - 2 GG RIGHT DRAWER SLIDE - 2
KEYBOARD RIGHT
CABINET RAIL -1
AA KEYBOARD LEFT
CABINET RAIL -1
BB
CC KEYBOARD RIGHT
DRAWER SLIDE -1 DD KEYBOARD LEFT DRAWER SLIDE - 1
(EXTENSION SET SHOWN SEPARATED)
YEXTENSION RAIL - 6 ZEXTENSION SLIDE - 6
FILE ROD - 6
8B
FILE GLIDE - 6
5B
FILE DRAWER
FRONT BRACKET - 6
10G
SMALL DRAWER
FRONT BRACKET - 2
7G
TIE PLATE - 4
3G
LOCK BRACKET - 2
9J
TWIST-LOCK®FASTENER - 24
7F
HINGE - 2
16H
MOLDING
CONNECTOR - 4
17F
TACK GLIDE - 8
12E
MAGNETIC CATCH - 2
2I
LOCK COVER - 1
10J
STRIKE PLATE - 2
6I LOCK PACK - 1 11J
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HARDWARE IDENTIFICATION
Screws are shown actual size. You may receive extra hardware with your unit.
BLACK 9/16" PAN HEAD SCREW - 2
25S
BLACK 9/16" LARGE HEAD SCREW - 24
1S
BLACK 1-1/4" FLAT HEAD SCREW - 8
7S
SILVER 5/8" MACHINE SCREW - 20
15S
SILVER 7/8" PAN HEAD SCREW - 14
22S
BROWN 7/16" LARGE HEAD SCREW - 10
6S
BLACK 1-7/8" FLAT HEAD SCREW - 4
2S
GROMMET CAP - 1
1P
TOUCH-UP PEN - 1
9M
BROWN 1-1/2" FLAT HEAD SCREW - 6
14S
BROWN 1" FLAT HEAD SCREW - 4
18S
GOLD 5/16" FLAT HEAD SCREW - 44
3S
BLACK 1/2" FLAT HEAD SCREW - 2
11S
PULL - 10
77K PULL MOUNT - 20 78K
10P GROMMET - 1
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1
1
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Look for this icon. It means a video
assembly tip is available at:
www.sauder.com/services/tips
Assemble your unit on a carpeted floor or on the empty carton to avoid scratching your unit or the floor.
To begin assembly, push a SAUDER TWIST-LOCK® FASTENER (7F) into the large holes in the RIGHT END (A), LEFT END (B),
and UPRIGHTS (C2 and D2).
Do not tighten the TWIST-LOCK® FASTENERS in this step.
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A
7F
7F
7F
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=673
to watch a video on how to assemble your unit.

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17F 17F
Tap four MOLDING CONNECTORS (17F) into the notches in the MOLDINGS (U and V).
Flat end
Flat end
U
U
V
V
Use your hammer to tap the MOLDING CONNECTOR (17F) into the notches in the MOLDINGS.

Fasten the MOLDINGS (U and V) to the TOP INSERT (F2). Use fourteen SILVER 7/8" PAN HEAD SCREWS (22S).
Fasten four TIE PLATES (3G) to the MOLDINGS (U and V). Use eight BLACK 9/16" LARGE HEAD SCREWS (1S).
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U
U
V
V
F2
BLACK 9/16" LARGE HEAD SCREW
(8 used for the TIE PLATES)
1S
3G
3G
3G
SILVER 7/8" PAN HEAD SCREW
(14 used for the TOP)
22S

4
4
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Separate the EXTENSION SLIDES (Z) from the EXTENSION RAILS (Y) as shown in the upper diagram. Be prepared, the parts are
greasy.
Fasten the EXTENSION RAILS (Y) to the ENDS (A and B) and UPRIGHTS (C2 and D2). Use twelve GOLD 5/16" FLAT HEAD
SCREWS (3S).
NOTE: For each EXTENSION RAIL, turn a SCREW into the hole shown in the enlarged diagram. Then, slide the inner
cartridge of the EXTENSION RAIL in or out to find the other hole that lines up with the hole in the ENDS and UPRIGHTS. Turn a
SCREW into this hole.
Push the black lever in and pull the SLIDE from the RAIL.
Open end
Open end
Open end
GOLD 5/16" FLAT HEAD SCREW
(12 used in this step)
3S
Open end
A
B
C2
D2
Y
Y
Y
Y
Y
Y
Y
Finished edge
Finished edge
Z

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Fasten the CABINET RAILS (EE and FF) to the RIGHT END (A) and RIGHT UPRIGHT (C2). Use eight GOLD 5/16" FLAT HEAD
SCREWS (3S) through holes #1 and #4.
NOTE: The CABINET RAILS are marked "CABINET RIGHT" and "CABINET LEFT" for easy identification.
Fasten the KEYBOARD RAILS (AA and BB) to the UPRIGHTS (C2 and D2). Use four GOLD 5/16" FLAT HEAD SCREWS (3S).
NOTE: The CABINET RAILS are marked "CABINET RIGHT" and "CABINET LEFT" for easy identification.
GOLD 5/16" FLAT HEAD SCREW
(12 used in this step)
3S
1
1
2
2
3
3
4
4
4
43
32
21
1
Roller end
Roller end
Finished edge
Finished edge
Finished edge
Finished edge
A
C2
C2
D2
Finished surface Finished surface
AA
BB
EE
EE
FF
FF
Roller end
Roller end

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Fasten the ENDS (A and B) to the SHORT MOLDINGS (V). Tighten four TWIST-LOCK®FASTENERS.
Fasten the UPRIGHTS (C2 and D2) to the TOP INSERT (F2). Tighten four TWIST-LOCK®FASTENERS.
Dowel end
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the
hole of the adjoining part.
NOTE: The dowel end of the FASTENER must remain
fully inserted in the hole of the adjoining part while
locking the FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver
as tight as possible.
A
B
V
VC2
D2
F2
Finished edge
Finished edge

Fasten the MODESTY PANEL (G2) to the UPRIGHTS (C2 and D2). Use four BLACK 1-7/8" FLAT HEAD SCREWS (2S).
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BLACK 1-7/8" FLAT HEAD SCREW
(4 used in this step)
2S
C2
D2
G2

Fasten the BACKS (E) to the ENDS (A and B) and UPRIGHTS (C2 and D2). Tighten eight TWIST-LOCK®FASTENERS.
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C2
D2
A
B
E
E

Fasten the SIDE MOLDINGS (W) to the ENDS (A and B) and UPRIGHTS (C2 and D2). Use eight BLACK 1- 1/4" FLAT HEAD
SCREWS (7S).
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C2
D2
A
B
W
W
W
W
W
BLACK 1-1/4" FLAT HEAD SCREW
(8 used in this step)
7S
7S
Curved edge
Curved edge
Curved edge

Fasten the BASE MOLDINGS (X) to the ENDS (A and B) and UPRIGHTS (C2 and D2). Tighten eight TWIST-LOCK®
FASTENERS.
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C2
D2
A
B
X
X
X
X
Curved edge
Curved edge
Curved edge
Curved edge

Using your hammer, tap the TACK GLIDES (12E) into the ENDS (A and B) and UPRIGHTS (C2 and D2).
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A
B
C2
D2
12E
12E

Press a MAGNETIC CATCH (2I) into the large holes of the KEYBOARD SIDES (R and S).
Fasten the KEYBOARD SIDES (R and S) to the KEYBOARD BACK (Q) and then to the KEYBOARD SHELF (T). Use six
BROWN 1-1/2" FLAT HEAD SCREWS (14S).
NOTE: You should start each SCREW a few turns before completely tightening any of them.
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For adjustment turn the barrel
counter-clockwise.
2I
R
S
These surfaces should be the same color.
Q
R
S
T
Finished surface
Long finished edge
14S
BROWN 1-1/2" FLAT HEAD SCREW
(6 used in this step)

Fasten two STRIKE PLATES (6I) to the KEYBOARD FRONT (P). Use two BLACK 1/2" FLAT HEAD SCREWS (11S).
Fasten the HINGES (16H) to the KEYBOARD SHELF (T). Use four BROWN 7/16" LARGE HEAD SCREWS (6S).
Fasten the KEYBOARD FRONT (P) to the HINGES (TT). Use four BROWN 7/16" LARGE HEAD SCREWS (6S).
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BROWN 7/16" LARGE HEAD SCREW
(8 used for the HINGES)
6S
BLACK 1/2" FLAT HEAD SCREW
(2 used in this step)
11S
P
P
T
6I
6I
16H

Fasten the KEYBOARD SLIDES (CC and DD) to the KEYBOARD SHELF (T). Use four BROWN 1 "FLAT HEAD SCREWS (18S).
NOTE: The DRAWER SLIDES are marked “DRAWER RIGHT” and “DRAWER LEFT” for easy identification.
14
14
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BROWN 1" FLAT HEAD SCREW
(4 used in this step)
18S
T
CC
DD

Carefully stand your unit upright.
Fasten the LOCK (11J) to the inside of the LEFT UPRIGHT (D2). Use two BLACK 9/16" PAN HEAD SCREWS (25S) through the
small holes in the LOCK and into the small pre-drilled holes in the inside of the LEFT UPRIGHT (D2).
Insert the LOCK RING (10J) over the key extension on the LOCK. When the drawers are locked, the metal bars on the LOCK will
extend beyond the LOCK BRACKETS (9J) on the large drawers in step 18. You may need to loosen the SCREWS that fasten the
LOCK BRACKETS and adjust the BRACKETS in or out.
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11J
10J
BLACK 9/16" PAN HEAD SCREW
(2 used in this step)
25S
D2