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  9. Sauder Harbor View 158002 User manual

Sauder Harbor View 158002 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Enlish p 1-20
Français p 21-24
Español p 25-28
Lot # 376082 08/27/15
Purchased: __________________
Be sure to ive us a rin before
makin any returns. 1-800-523-3987
Lateral File
Harbor View Collection | 158002
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
Share your journey!
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Get all organized
and stu.
Table of Contents Assembly Tools Required
2-3
4-5
6-20
21-24
25-28
29-30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
158002 www.sauder.com/servicesPae 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the ede
to help distinuish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C UPRIGHT (1)
D TOP (1)
E SHELF (1)
F BOTTOM (1)
G BACK (1)
H ADJUSTABLE SHELF (2)
I DRAWER FRONT (1)
D61 DRAWER BACK (1)
D256 RIGHT DRAWER SIDE (1)
D88 LEFT DRAWER SIDE (1)
D729 DRAWER BOTTOM (1)
N BASE (1)
O SHELF MOLDING (1)
P FRONT MOLDING (1)
Q RIGHT MOLDING (1)
R LEFT MOLDING (1)
S END MOLDING (2)
M63 DRAWER BRACE (1)
Part Identification Now you know
our ABCs.
158002www.sauder.com/services Pae 3
A
B
C
D
E
F
G
H
I
N
O
P
Q
R
S
S
H
D256
D61
D88
D729
M63
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
FELT DISC CARD - 1
1M
HIDDEN CAM - 1
1F CAM DOWEL - 1
2F
(EXTENSION SET SHOWN SEPARATED)
EXTENSION
RAIL - 2
TEXTENSION
SLIDE - 2
UFILE BAR - 2
V2 FILE GLIDE - 2
WFILE ROD - 2
X2
LOCK COVER - 1
AA LOCK BRACKET - 1
BB
FRONT FILE
BRACKET - 1
CC REAR FILE
BRACKET - 1
DD MOLDING
CONNECTOR - 2
EE METAL BRACKET - 7
FF
GG KNOB - 2 METAL PIN - 8
HH RUBBER SLEEVE - 8
II
YTWIST-LOCK®
FASTENER - 17 LOCK - 1
Z
RR SLIDE CAM - 2
158002 www.sauder.com/servicesPae 4
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
BLACK 1-7/8" FLAT HEAD SCREW - 2
JJ BLACK 1-1/8" PAN HEAD SCREW - 2
KK
MM SILVER 3/4" PAN HEAD SCREW - 2
BLACK 9/16" LARGE HEAD SCREW - 14
NN BROWN 7/16" LARGE HEAD SCREW - 5
OO
PP GOLD 5/16" FLAT HEAD SCREW - 8 NAIL - 26
QQ
30S BLACK 1-9/16" FLAT HEAD SCREW - 5
158002www.sauder.com/services Pae 5
BLACK 7/8" FLAT HEAD SCREW - 7
31S
Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty carton to
avoid scratchin your unit or the floor.
å To bein assembly, push a SAUDER TWIST-LOCK® FASTENER (Y)
into the lare holes in the ENDS (A and B). Repeat this step for the
UPRIGHT (C), SHELF (E), and BOTTOM (F).
158002 www.sauder.com/servicesPae 6
(17 used)
Y
Do not tihten the TWIST-LOCK® FASTENERS in this step.
A
B
å Tap two MOLDING CONNECTORS (EE) into the notches
in the MOLDINGS (P, Q, and R).
Step 2
158002www.sauder.com/services Pae 7
Flat end
Flat end
EE
EE
P
Q
R
Use your hammer to tap the MOLDING CONNECTORS (EE) into the notches in the MOLDINGS.
Unfinished surface
Unfinished surface
Step 3
å Fasten the MOLDINGS (P, Q, and R) to the TOP (D). Use
seven BLACK 7/8" FLAT HEAD SCREWS (31S).
158002 www.sauder.com/servicesPae 8
BLACK 7/8" FLAT HEAD SCREW
(7 used in this step)
31S
P
Q
R
D
Unfinished surface
Finished surface
Lon finished ede
Remember:
Rihty tihty.
Lefty loosey.
Finished surface
å Separate the EXTENSION SLIDES (U) from the EXTENSION RAILS (T) as
shown in the upper diaram below. Be prepared, the parts are reasy.
å Fasten the EXTENSION RAILS (T) to the ENDS (A and B). Use four GOLD
5/16" FLAT HEAD SCREWS (PP).
å NOTE: For each EXTENSION RAIL, turn a SCREW into the hole shown in
the enlared diaram. Then, slide the inner cartride of the EXTENSION
RAIL out to find the other hole that lines up with the hole in the END. Turn
a SCREW into this hole.
å Fasten six METAL BRACKETS (FF) to the ENDS (A and B). Use six
BLACK 9/16" LARGE HEAD SCREWS (NN).
å NOTE: Be sure the edes of the METAL BRACKETS are even with the
edes of the ENDS.
Step 4
158002www.sauder.com/services Pae 9
GOLD 5/16" FLAT HEAD SCREW
(4 used for the RAILS)
PP
Push the black lever in and pull the SLIDE from the RAIL.
BLACK 9/16" LARGE HEAD SCREW
(6 used for the METAL BRACKETS)
NN
A
B
T
T
FF
FF
(6 used)
T
U
Unfinished ede
Surface with
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK®
FASTENERS
Unfinished ede
Use this hole.
Step 5
å Fasten the LEFT END (B) to the LEFT MOLDING (R).
Tihten two TWIST-LOCK® FASTENERS.
å Fasten the UPRIGHT (C) to the TOP (D). Tihten two
TWIST-LOCK® FASTENERS.
158002 www.sauder.com/servicesPae 10
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the hole of the
adjoinin part.
NOTE: The dowel end of the FASTENER must remain fully
inserted in the hole of the adjoinin part while lockin
the FASTENER.
2. Tihten the FASTENER with a Phillips screwdriver as tiht
as possible.
Dowel end
R
D
C
B
Surface with
TWIST-LOCK®
FASTENERS
Surface without
TWIST-LOCK®
FASTENERS
Finished ede
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
å Fasten the SHELF (E) to the LEFT END (B). Tihten two
TWIST-LOCK® FASTENERS.
å Fasten the SHELF (E) to the UPRIGHT (C). Use two BLACK
1-7/8" FLAT HEAD SCREWS (JJ).
å Fasten the BOTTOM (F) to the LEFT END (B). Tihten two
TWIST-LOCK® FASTENERS.
å Fasten the RIGHT END (A) to the SHELF (E), BOTTOM (F), and
RIGHT MOLDING (Q). Tihten six TWIST-LOCK® FASTENERS.
Step 6
158002www.sauder.com/services Pae 11
B
E
A
F
Q
Finished ede
Surface with
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK®
FASTENERS
Surface without
TWIST-LOCK®
FASTENERS
C
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
JJ
This hole
must be here.
Ede with
TWIST-LOCK®
FASTENERS
Step 7
å Fasten the SHELF MOLDING (O) to the SHELF (E). Tihten three
TWIST-LOCK® FASTENERS.
å NOTE: The SHELF MOLDING should overhan the top surface of the
SHELF slihtly.
å Fasten the END MOLDINGS (S) to the ENDS (A and B). Use four BLACK
9/16" LARGE HEAD SCREWS (NN) throuh the METAL BRACKETS
and into the END MOLDINGS.
å NOTE: The END MOLDINGS should overhan the inside surface of
the ENDS. There are no pre-drilled holes in the END MOLDINGS. The
SCREWS will tihten into the rooves.
å Fasten a METAL BRACKET (FF) to the BOTTOM (F). Use a BLACK
9/16" LARGE HEAD SCREW (NN).
å NOTE: Be sure the ede of the METAL BRACKET is even with the ede
of the BOTTOM.
å Fasten the BASE (N) to the ENDS (A and B) and BOTTOM (F). Use
three BLACK 9/16" LARGE HEAD SCREWS (NN) throuh the METAL
BRACKETS and into the BASE.
158002 www.sauder.com/servicesPae 12
BLACK 9/16" LARGE HEAD SCREW
(8 used in this step)
NN
F
N
S
S
E
O
A
B
FF
Step 8
158002www.sauder.com/services Pae 13
å Carefully turn your unit over onto its front edes. Unfold the
BACK (G) and lay it over your unit.
å Make equal marins alon all four edes of the BACK (G). Push
on opposite corners of your unit if needed to make it "square".
å Fasten the BACK (G) to your unit usin the NAILS (QQ).
å NOTE: Be sure to tap NAILS into the holes that line up over the
UPRIGHT (C) and SHELF (E).
å NOTE: Perforations have been provided for access throuh the
BACK. Carefully cut out the holes needed.
å Push a HIDDEN CAM (1F) into the DRAWER BRACE (M63).
Then, insert the metal end of a CAM DOWEL (2F) into the
HIDDEN CAM.
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
Unfinished
surface
These holes must line up over
the UPRIGHT (C) and SHELF (E).
NAIL
(26 used for the BACK)
QQ
Arrow
1F
2F
Do not tihten
the HIDDEN CAM
in this step.
G
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
M63
Step 9
158002 www.sauder.com/servicesPae 14
å Insert the DRAWER SIDES (D88 and D256) at an
angle into the slot at each end of the DRAWER
FRONT (I).
å Slide the DRAWER BOTTOM (D729) into the
grooves in the DRAWER SIDES (D88 and D256)
and DRAWER FRONT (I).
å Fasten the DRAWER BRACE (M63) to the
DRAWER FRONT (I). Tighten one HIDDEN CAM. å Fasten the DRAWER BACK (D61) to the DRAWER
SIDES (D88 and D256) and DRAWER BRACE (M63). Use
five BLACK 1-9/16" FLAT HEAD SCREWS (30S).
The tabs should insert freely into the
slots. Gently tilt the DRAWER SIDES side
to side until the tabs slip into the slots.
12
34
Be sure the DRAWER
BOTTOM inserts into the
DRAWER FRONT roove.
With the palm of your hand, tap the
DRAWER BOTTOM down into the roove.
Groove
Arrow
Maximum
210 derees
Minimum
190 derees
Start each screw a few turns before
completely tihtenin any of them.
BLACK 1-9/16" FLAT HEAD SCREW
(5 used in this step)
30S
II
I
VIEW THE T-LOCK BOX VIDEO
Unfinished
surface
Surface with
HIDDEN CAM
D256
D61
D88
D729
D256
D88
D256
D88
M63
M63
å Insert a SLIDE CAM (RR) into the DRAWER SIDES (D88 and D256).
å Fasten the EXTENSION SLIDES (U) to the DRAWER SIDES (D88
and D256). Use four GOLD 5/16" FLAT HEAD SCREWS (PP)
throuh holes #1 and #4.
å NOTE: The screw head in the CAM must be visible throuh the
slotted hole in the SLIDE.
Step 10
158002www.sauder.com/services Pae 15
Open end
Open end
Screw head - turn CAM to line up holes in
the SLIDES with holes in DRAWER SIDES
1
2
3
1
2
3
U
U
RR
RR
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
PP
4
4
D256
D88
Step 11
å Fasten the KNOBS (GG) to the DRAWER FRONT (I). Use two BLACK
1-1/8" PAN HEAD SCREWS (KK).
å Fasten the FRONT FILE BRACKET (CC) to the DRAWER FRONT (I).
Use two BROWN 7/16" LARGE HEAD SCREWS (OO).
å Fasten the REAR FILE BRACKET (DD) to the DRAWER BACK (D61).
Use two BROWN 7/16" LARGE HEAD SCREWS (OO).
å Fasten the LOCK BRACKET (BB) to the RIGHT DRAWER SIDE (D256).
Use a BROWN 7/16" LARGE HEAD SCREWS (OO).
158002 www.sauder.com/servicesPae 16
GG
BB
CC
DD
BLACK 1-1/8" PAN HEAD SCREW
(2 used for the KNOBS)
KK
BROWN 7/16" LARGE HEAD SCREW
(5 used for the BRACKETS)
OO
I
Use the
oblon hole.
D61
D256
å Push a FILE GLIDE (W) onto the RIGHT DRAWER SIDE (D256).
å Slide the FILE RODS (X2) throuh a FILE BAR (V2), throuh
the holes in the FILE BRACKETS (CC and DD), throuh
another FILE BAR (V2), and into the FILE GLIDE (W) on the
RIGHT DRAWER SIDE (D256).
å Slide another FILE GLIDE (W) onto the other ends of the
FILE RODS (X2), then press this FILE GLIDE over the LEFT
DRAWER SIDE (D88).
Step 12
158002www.sauder.com/services Pae 17
V2
X2
V2
X2
W
W
CC
DD
D256
D88
Step 13
å Carefully stand your unit upriht.
å Fasten the LOCK (Z) to the inside of the RIGHT END (A).
Use two SILVER 3/4" PAN HEAD SCREWS (MM).
å NOTE: Be sure the metal bar on the LOCK is facin the
direction shown.
å Push the LOCK COVER (AA) over the key extension on
the LOCK.
158002 www.sauder.com/servicesPae 18
Metal bar
AA
A
Z
SILVER 3/4" PAN HEAD SCREW
(2 used in this step)
MM
Pro Tip: Lift with your
les. And, you know,
your arms.
å To insert the drawer into your unit, line up the EXTENSION SLIDES on the drawer
with the EXTENSION RAILS on the unit and push the drawer into the unit until the
drawer is fully inserted. The drawer will push in hard until it is all the way in, then it
will slide in and out easier.
å Push the RUBBER SLEEVES (II) over the METAL PINS (HH). Insert the METAL PINS
into the hole locations of your choice in the ENDS (A and B) and UPRIGHT (C). Set
the ADJUSTABLE SHELVES (H) onto the METAL PINS.
å Peel two FELT DISC from the FELT DISC CARD (1M) and stick them on the
DRAWER FRONT where it comes into contact with the ENDS (A and B).
Step 14
158002www.sauder.com/services Pae 19
C
B
H
50 lbs.
40 lbs. total
20 lbs.
50 lbs.
H
20 lbs.
(8 used)
II
HH
1M
A
Step 15
å To make adjustments to the drawer, loosen SCREW #4 in the SLIDES a 1/4 turn, then turn the CAM
clockwise or counter-clockwise. Notice how the drawer raises or lowers as you turn the CAM. The
hiher the screw in the oblon hole, the hiher your drawer front will be. The lower the screw, the lower
the drawer front. By adjustin the drawer this way, it will help the DRAWER FRONT line up better when
closed. Tihten the SCREW when finished with adjustments.
å NOTE: Please read the back paes of the instruction booklet for important safety information.
å This completes assembly. Clean with your favorite furniture polish or a damp cloth. Wipe dry.
158002 www.sauder.com/servicesPae 20
CamThe hiher the screw in the oblon hole,
the hiher your drawer front will be. The
lower the screw, the lower the drawer front.
And to celebrate, why not share your success story?
Loosen screw #4 a 1/4 turn, turn the cam a 1/4 turn
maximum in both the clockwise and counter-clockwise
directions to make adjustments, and then tihten screw #4.
43

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