Sauder Carson Forge 414444 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-23
Français pg 24-26
Español pg 27-29
Lot # 358576 01/08/14
Purchased: __________________
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making any returns. 1-800-523-3987
Lift-Top Coee Table
Carson Forge Collection | 414444
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
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Table of Contents Assembly Tools Required
2-3
4
5-23
24-26
27-29
30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
414444 www.sauder.com/servicesPage 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C UPRIGHT (1)
D TOP (1)
E BOTTOM (1)
F PANEL (2)
G SHELF (1)
H2 RIGHT FRONT/LEFT REAR LEG (2)
I2 LEFT FRONT/RIGHT REAR LEG (2)
J BRACE (1)
K PANEL MOLDING (2)
L UPPER END MOLDING (2)
M LOWER END MOLDING (2)
N CENTER SUPPORT (4)

Part Identification Now you know
our ABCs.
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A
B
C
D
E
F
GH2
I2
J
K
L
M
N
K
F
N
N
L
M
H2
I2

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
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BLACK 9/16" LARGE HEAD SCREW - 24
1S
CAM COVER - 16
12P
CAM DOWEL - 8
2F
HIDDEN CAM - 24
1F CAM SCREW - 16 8F
METAL PIN - 2
1R
WASHER - 8
13M
NUT - 8
24M
BLACK 9/16" FLAT HEAD SCREW - 14
32S
BLACK 1-7/8" FLAT HEAD SCREW - 8
2S
TACK GLIDE - 4
13E
BUMPER - 6
2M
6E FOOT BRACKET - 2 5E CORNER
CAP - 2 FOOT - 4
10E
8E CORNER ACCENT - 4
SUPPORT
BRACKET - 2
37G 23M LIFT TABLE
MECHANISM SET - 1
BLACK 3/4" MACHINE SCREW - 4
92S BLACK 1-1/4" MACHINE SCREW - 4 93S
SILVER 1/2" MACHINE SCREW - 4
38S

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty carton to
avoid scratching your unit or the floor.
å Push twenty-four HIDDEN CAMS (1F) into the ENDS (A and B),
BOTTOM (E), PANELS (F), and SHELF (G). Then, insert the metal
end of eight CAM DOWELS (2F) into the HIDDEN CAMS in the
BOTTOM (E) and SHELF (G).
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A
B
F
E
F
G
1F
Arrow
Arrow
1F
2F
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tighten the HIDDEN CAMS in this step.
Insert CAM DOWELS
into these parts only.
Arrow
1F
(8 used)
(24 used)
Arrow
Hole

Step 2
å Turn sixteen CAM SCREWS (8F) into the LEGS (H2 and I2).
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8F
I2
H2
I2
H2
8F
8F (16 used)

å Fasten a CORNER ACCENT (8E) to each LEG (H2 and I2).
Use four SILVER 1/2" MACHINE SCREWS (38S).
Step 3
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I2
H2
I2
H2
8E
8E
8E
8E
SILVER 1/2" MACHINE SCREW
(4 used in this step)
38S

Step 4
å Fasten the REAR LEGS (H2 and I2) to the ENDS (A and B).
Tighten six HIDDEN CAMS.
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I2
H2
B
A
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Angled edge
Angled edge
These edges
should be even.
These edges
should be even.
1
2

å Carefully turn your ENDS (A and B) over.
å Turn eight BLACK 9/16" FLAT HEAD SCREWS (32S) into the
ENDS (A and B) until the shoulders of the SCREWS rest on the
surfaces of the ENDS.
å Slide the END MOLDINGS (L and M) onto the ENDS (A and B)
until they are against the LEGS (H2 and I2). Line up the grooves
in the MOLDINGS over the heads of the SCREWS in the ENDS.
Step 5
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B
A
H2
I2
M
M
L
L
Surface without
HIDDEN CAMS
Surface without
HIDDEN CAMS
These edges
should be even.
Shoulder
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
BLACK 9/16" FLAT HEAD SCREW
(8 used in this step)
32S

Step 6
å Carefully turn your ENDS (A and B) over.
å Fasten the remaining LEGS (H2 and I2) to the ENDS (A and B).
Tighten six HIDDEN CAMS.
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B
A
H2
I2
These edges
should be even.
These edges
should be even.
Angled edge
Angled edge
1
2
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS

å Turn six BLACK 9/16" FLAT HEAD SCREWS (32S) into the PANELS (F)
until the shoulders of the SCREWS rest on the surfaces of the PANELS.
å Slide the PANEL MOLDINGS (K) onto the PANELS (F). Line up the grooves
in the MOLDINGS over the heads of the SCREWS in the PANELS.
å Then, fasten the SHELF (G) to the PANELS (F). Use six BLACK 1-7/8" FLAT
HEAD SCREWS (2S).
Step 7
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F
F
K
K
Surface without
HIDDEN CAMS
Surface without
HIDDEN CAMS
F
F
G
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Surface without
HIDDEN CAMS
Shoulder
Apply pressure with your hands
as you guide the MOLDINGS over
the SCREWS and onto the ENDS.
BLACK 9/16" FLAT HEAD SCREW
(8 used in this step)
32S
BLACK 1-7/8" FLAT HEAD SCREW
(6 used in this step)
2S
Finished edge
Finished edge
Unfinished edge
Unfinished edge

Step 8
å Fasten the PANELS (F) and SHELF (G) to the LEFT END (B)
and LEGS (H2 and I2). Tighten four HIDDEN CAMS.
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G
B
F
F
H2
I2
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees

å Insert two METAL PINS (1R) into the larger holes in the UPRIGHT (C).
å Insert the METAL PINS (1R) in the end of the UPRIGHT (C) into the
holes in the SHELF (G).
Step 9
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G
C
1R

Step 10
å Fasten the BOTTOM (E) to the LEFT END (B). Tighten two
HIDDEN CAMS.
å Fasten the BOTTOM (E) to the UPRIGHT (C). Use two
BLACK 1-7/8" FLAT HEAD SCREWS (2S).
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B
C
E
Surface with
HIDDEN CAMS
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
2S
Arrow
Minimum
190 degrees
Maximum
210 degrees

å Fasten the RIGHT END (A) and LEGS (H2 and I2) to the
BOTTOM (E), PANELS (F), and SHELF (G). Tighten six
HIDDEN CAMS.
Step 11
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E
G
F
F
A
I2
H2
Arrow
Minimum
190 degrees
Maximum
210 degrees

Step 12
å Carefully turn your unit onto its top.
å Insert four TACK GLIDES (13E) into the FEET (10E).
å Then, push a FOOT (10E) over the bottom edge of each
LEG (H2 and I2).
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I2
H2
I2
H2
10E
10E
13E
13E

å Fasten the FOOT BRACKETS (6E) to the BOTTOM (E). Use six BLACK
9/16" LARGE HEAD SCREWS (1S).
å Slide the CENTER SUPPORTS (N) onto the FOOT BRACKETS (6E).
å Firmly push the CORNER CAPS (5E) onto the CENTER SUPPORTS (N).
Step 13
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E
N
N
N
N
6E
6E
5E
5E
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
1S

Step 14
å Carefully stand your unit upright.
å Push six BUMPERS (2M) into the PANELS (F) and LEGS (H2 and I2).
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2M
F
F
H2
H2
I2
I2

å Fasten the LIFT TABLE MECHANISMS (23M) to the TOP (D).
Use six BLACK 9/16" LARGE HEAD SCREWS (1S).
å NOTE: Be sure to position the LIFT TABLE MECHANISMS on
the TOP exactly as shown.
Step 15
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23M
23M
D
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
1S
The holes are closer to this edge.

Step 16
å Fasten the SUPPORT BRACKETS (37G) to the LIFT
TABLE MECHANISMS (23M). Use four WASHERS (13M),
NUTS (24M), and BLACK 3/4" MACHINE SCREWS (92S).
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37G
13M
24M
37G
24M 13M
23M
23M
D
BLACK 3/4" MACHINE SCREW
(4 used in this step)
92S