Sauder Carson Forge 416969 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Enlish p 1-39
Français p 40-43
Español p 44-48
Lot # 362226 06/12/14
Purchased: __________________
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makin any returns. 1-800-523-3987
Corner Computer Desk
Carson Fore Collection | 416969
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
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Table of Contents Assembly Tools Required
2-3
4-5
6-39
40-43
44-48
49-50
51
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
416969 www.sauder.com/servicesPae 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the ede
to help distinuish similar parts from each other. Use this part identification to help identify similar parts.
A DOOR RIGHT END (1)
B DOOR LEFT END (1)
CDRAWER RIGHT END (1)
DDRAWER LEFT END (1)
E RIGHT UPRIGHT (1)
F LEFT UPRIGHT (1)
G KEYBOARD UPRIGHT (2)
H TOP (1)
I SMALL TOP (1)
J BOTTOM (2)
K MODESTY PANEL (2)
L KEYBOARD SHELF (1)
M BACK (1)
N BACK (1)
O DOOR (1)
P ADJUSTABLE SHELF (1)
Q LEFT FRONT LEG (2)
R RIGHT FRONT LEG (2)
S FILE DRAWER FRONT (1)
T SMALL DRAWER FRONT (2)
D14 FILE DRAWER RIGHT SIDE (1)
D15 FILE DRAWER LEFT SIDE (1)
D78 FILE DRAWER BACK (1)
D107 RIGHT DRAWER SIDE (2)
D108 LEFT DRAWER SIDE (2)
D109 DRAWER BACK (2)
D707 DRAWER BOTTOM (2)
D716 FILE DRAWER BOTTOM (1)
Electric drill with 1/4" bit
(ONLY in indicated step)

Part Identification Now you know
our ABCs.
416969www.sauder.com/services Pae 3
C
B
D
A
FE
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
T
Q
R
J
K
G
D107
D707
D109
D108
D14
D78
D15
D716
D107
D707
D109
D108

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
416969 www.sauder.com/servicesPae 4
CONNECTOR
PLATE - 2
14G
FILE GLIDE - 2
4B
ZEXTENSION SLIDE - 2 YEXTENSION RAIL - 2
(EXTENSION SET SHOWN SEPARATED)
40CA CABINET RIGHT - 2 40CB CABINET LEFT - 2 40CC DRAWER RIGHT - 2 40CD DRAWER LEFT - 2
8E CORNER
ACCENT - 4 FOOT - 4
10E
BLACK DRAWER
LEFT - 1
X
BLACK DRAWER
RIGHT - 1
W
BLACK CABINET
LEFT - 1
V
BLACK CABINET
RIGHT - 1
U
7F TWIST-LOCK®
FASTENER - 4
10A SLIDE CAM - 6
12E TACK GLIDE - 12
CAM SCREW - 12
8F 14H HINGE - 2 DOOR STOP - 1 4I
HIDDEN CAM - 32
1F CAM DOWEL - 20 2F

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
416969www.sauder.com/services Pae 5
SILVER 1/2" MACHINE SCREW - 7
38S
BLACK 1-1/8" MACHINE SCREW - 1
21S
BLACK 9/16" LARGE HEAD SCREW - 16
1S
SILVER 1-1/8" FLAT HEAD SCREW - 8
10S
BLACK 1-7/8" FLAT HEAD SCREW - 10
2S
GROMMET CAP - 1
1P
18S BROWN 1" FLAT HEAD SCREW - 4
CAM COVER - 22
12P
CORD CLIP - 1
4P
RUBBER SLEEVE - 4
2R
SCREW COVER - 12
20P
3S GOLD 5/16" FLAT HEAD SCREW - 28
METAL PIN - 4
1R
BLACK 1/2" FLAT HEAD SCREW - 4
11S
GROMMET - 1
10P
NAIL - 38
1N
30S BLACK 1-9/16" FLAT HEAD SCREW - 12
KNOB SET - 4
52K

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratchin your unit or the floor.
å To bein assembly, push a SAUDER TWIST-LOCK®
FASTENER (7F) into the lare holes in the
KEYBOARD UPRIGHTS (G).
416969 www.sauder.com/servicesPae 6
7F
Do not tihten the TWIST-LOCK® FASTENERS in this step.
G
G

å Push twelve HIDDEN CAMS (1F) into the UPRIGHTS (E
and F) and BOTTOMS (J). Then, insert the metal end of a
CAM DOWEL (2F) into each HIDDEN CAM.
Step 2
416969www.sauder.com/services Pae 7
Arrow
1F
2F
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
F
E
J
J
(12 used)
Arrow
1F
2F
Do not tihten the HIDDEN CAMS in this step.

Step 3
å Push twenty HIDDEN CAMS (1F) into the ENDS (A, B, C, and D).
Then, insert the metal end of eiht CAM DOWELS (2F) into each
HIDDEN CAM in the short edes.
416969 www.sauder.com/servicesPae 8
Arrow
1F
2F
1F
1F
Arrow
(8 used)
(20 used)
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Do not tihten the HIDDEN CAMS in this step.
Do not insert
CAM DOWELS
into these edes.
Do not insert
CAM DOWELS
into these edes.
A
B
C
D
Arrow
The arrow in the HIDDEN
CAM must point toward the
hole in the ede of the board.
Hole
Arrow

StepStep 4
8F
å Turn twelve CAM SCREWS (8F) into the LEGS (Q and R).
(12 used)
Q
R
Q
R
Remember:
Rihty tihty.
Lefty loosey.
416969www.sauder.com/services Pae 9

Step
å Fasten the BLACK CABINET RIGHT (U) and BLACK
CABINET LEFT (V) to the KEYBOARD UPRIGHTS (G). Use
four GOLD 5/16" FLAT HEAD SCREWS (3S).
å NOTE: The parts are marked "DRAWER RIGHT" and
"DRAWER LEFT" for easy identification.
Step 5
416969 www.sauder.com/servicesPae 10
U
V
G
G
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
Roller end
Roller end
Ede with
TWIST-LOCK®
FASTENERS
Ede with
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK®
FASTENERS

Step
416969www.sauder.com/services Pae 11
Step 6
å Fasten the CORNER ACCENTS (8E) to the LEGS (Q
and R). Use four SILVER 1/2" MACHINE SCREWS (38S).
å Fasten the LEGS (Q and R) to the ENDS (A, B, C, and D).
Tihten twelve HIDDEN CAMS.
12
Anled ede
Anled ede
Anled ede
Anled ede
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS Surface with
HIDDEN CAMS
A
B
C
D
SILVER 1/2" MACHINE SCREW
(4 used for the CORNER ACCENTS)
38S
8E
8E
Q
R
Q
R

StepStep 7
416969 www.sauder.com/servicesPae 12
å Separate the EXTENSION SLIDES (Z) from the EXTENSION
RAILS (Y) as shown in the upper diaram below. Be prepared,
the parts are reasy.
å Fasten the EXTENSION RAILS (Y) to the DRAWER ENDS (C
and D). Use four GOLD 5/16" FLAT HEAD SCREWS (3S).
å NOTE: For each EXTENSION RAIL, turn a SCREW into the hole
shown in the enlared diaram. Then, slide the inner cartride
of the EXTENSION RAIL in to find the other hole that lines up
with the hole in the END. Turn a SCREW into this hole.
Open end
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
Push the black lever in and pull the SLIDE from the RAIL.
Z Y
Y
Y
C
D
Q
R
Open end
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS

Step
416969www.sauder.com/services Pae 13
Step 8
å Fasten the CABINET RIGHTS (40CA) to the DRAWER
RIGHT END (C) and CABINET LEFTS (40CB) to the
DRAWER LEFT END (D). Use eiht GOLD 5/16" FLAT
HEAD SCREWS (3S) throuh holes #1 and #3.
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
3S
1
2
3
4
1
2
34
Roller end
Roller end
1
2
34
1
2
3
4
C
D
Q
R

StepStep 9
416969 www.sauder.com/servicesPae 14
å You have the choice of havin the Drawers on the riht or
left side of your unit and the Keyboard shelf in the middle.
DRAWERS ON RIGHT
DRAWERS ON LEFT

Step
416969www.sauder.com/services Pae 15
Step 10
å Also, you have the choice of havin your Keyboard Shelf
on the riht or left side of your unit.
KEYBOARD SHELF ON RIGHT
KEYBOARD SHELF ON LEFT

Step
å Fasten the BOTTOMS (J) to the ENDS (A, B, C, and D).
Tihten eiht HIDDEN CAMS.
Step 11
416969 www.sauder.com/servicesPae 16
Start Tighten
Arrow
Minimum
190 derees
Caution
Risk of damae or
injury. HIDDEN CAMS
must be completely
tihtened. HIDDEN
CAMS that are not
completely tihtened
may loosen, and parts
may separate. To
completely tihten:
Arrow
Maximum
210 derees
Surface
with
HIDDEN
CAMS
Surface
with
HIDDEN
CAMS
J
JUnfinished ede
Unfinished ede
B
A
D
C
R
Q
R
Q
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution

Step
416969www.sauder.com/services Pae 17
Step 12
å Usin an electric drill with a 1/4" drill bit, finish drillin
the indicated holes in the DOOR RIGHT END (A) and
DRAWER LEFT END (D).
å NOTE: On the DOOR RIGHT END, use the three larer
holes that are further away from the back ede than the
four smaller holes.
B
A
D
C
Back ede
DRAWERS ON THE RIGHT

Step
å Usin an electric drill with a 1/4" drill bit, finish drillin
the indicated holes in the DRAWER RIGHT END (C) and
DOOR LEFT END (B).
å NOTE: On the DOOR LEFT END, use the three larer
holes that are further away from the back ede than the
four smaller holes.
Step 13
416969 www.sauder.com/servicesPae 18
B
A
D
C
Back ede
DRAWERS ON THE LEFT

StepStep 14
å Lay the BACKS (M and N) over the assembled units.
å NOTE: The BACK (N) has an unfinished surface. This BACK
should be placed on the DRAWER ENDS (C and D) with the
unfinished surface toward the inside of the unit.
å Make equal marins alon all four edes of the BACKS (M
and N). Push on opposite corners of your units if needed to
make them "square".
å Fasten the BACKS (M and N) to the units usin the NAILS (1N).
å NOTE: Perforations have been provided for access throuh the
BACKS. Carefully cut out the holes needed.
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
NAIL
(38 used in this step)
1N
C
D
A
B
N
M
Finished
surface
Ede without holes
Ede without holes
416969www.sauder.com/services Pae 19

Step
å For the DOOR on the Left, fasten the DOOR ENDS (A and B)
to the TOP (H). Tihten four HIDDEN CAMS.
å For the DRAWERS on the Left, fasten the DRAWER ENDS (C
and D) to the TOP (H). Tihten four HIDDEN CAMS.
Step 15
416969 www.sauder.com/servicesPae 20
DRAWERS ON LEFT
DOOR ON LEFT
Arrow
Minimum
190 derees
Maximum
210 derees
AB
C
D
Q
R
Q
R
H
H
Curved ede
Curved ede
Surface
with holes
Surface
with holes