Sauder Carson Forge Armoire User manual

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NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Enlish p 1-24
Français p 25-28
Español p 29-32
Lot # 392238 06/22/16
Purchased: __________________
Be sure to ive us a rin before
makin any returns. 1-800-523-3987
Armoire
Carson Fore Collection | Model 415107
WARNING
CHOKING HAZARD - Small Parts
Not for children under 3 years.
Adult assembly required.

Table of Contents Assembly Tools Required
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
3
4
5-24
25-28
29-32
33-34
35
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Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the ede
to help distinuish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
A2
A2 RIGHT END (1)
B2 LEFT END (1)
B36 DRAWER BOTTOM (1)
C TOP (1)
D BOTTOM (1)
D132 RIGHT DRAWER SIDE (1)
D138 LEFT DRAWER SIDE (1)
D183 DRAWER BACK (1)
E SHELF (1)
F BACK (1)
G SKIRT (1)
H DOOR (2)
I RIGHT FOOT (1)
J LEFT FOOT (1)
K TOP MOLDING (1)
L DRAWER FRONT (1)
M SHELF MOLDING (1)
M65 DRAWER BRACE (1)
N BOTTOM MOLDING (1)
P ROD (1)
B2
C
D
E
F
GH
H
I
J
K
L
M
N
D132
D183
D138
B36
P
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M65

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
5L WARNING LABEL - 1
(Refer to step 18 for proper
location and application)
WARNING
Serious or fatal crushing injuries can occur
from furniture tip-over. To help prevent
tip-over:
• Place heaviest items in the lowest drawers.
• Unless specifically desined to accommodate, do not
set TVs or other heavy objects on top of this product.
• Never allow children to climb or han on drawers,
doors, or shelves.
• Never open more than one drawer at a time.
• If equipped with a drawer interlock system, do not
defeat or remove it.
Use of tip-over restraints may only reduce, but not
eliminate, the risk of tip-over.
This is a permanent label. Do not attempt to remove!
04/10 332296
31G CORNER BRACKET - 2
PULL - 1
53K
FOOT CAP - 2
10E
SAFETY BRACKET - 1
1G TIE PLATE - 2 3G
7A ROD HANGER - 2
SUPPORT PIN - 8
5R
10A SLIDE CAM - 2 12E TACK GLIDE - 2
CAM SCREW - 9
8F WOOD DOWEL - 6 15F
NAIL - 47
1N
HIDDEN CAM - 9
1F
KNOB - 2
52K
GLUE - 1
54M
LARGE RUBBER
SLEEVE - 2
59G 13H HINGE - 6
35AA UNIVERSAL CABINET RAIL - 2 35AC DRAWER RIGHT - 1 35AD DRAWER LEFT - 1
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7F TWIST-LOCK®
FASTENER - 12
METAL BRACKET - 6
4G

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
BLACK 1-1/8" MACHINE SCREW - 2
21S
BLACK 9/16" LARGE HEAD SCREW - 27
1S
15S SILVER 5/8" MACHINE SCREW - 2
3S GOLD 5/16" FLAT HEAD SCREW - 8
BLACK 1/2" FLAT HEAD SCREW - 12
11S
SILVER 1/2" FLAT HEAD SCREW - 2
78S
16S BLACK 1-7/8" PAN HEAD SCREW - 1
30S BLACK 1-9/16" FLAT HEAD SCREW - 5
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Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratchin your unit or the floor.
å To bein assembly, push a SAUDER TWIST-LOCK®
FASTENER (7F) into the lare holes in the ENDS (A2 and B2).
å Repeat this step for the BOTTOM (D) and SHELF (E).
A2
B2
Do not tihten the TWIST-LOCK® FASTENERS in this step.
(12 used)
7F
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å Fasten two ROD HANGERS (7A) to the ENDS (A2 and B2).
Use two SILVER 1/2" FLAT HEAD SCREWS (78S).
å Tap eiht SUPPORT PINS (5R) into the ENDS (A2 and B2).
Step 2
A2
B2
SILVER 1/2" FLAT HEAD SCREW
(2 used in this step)
78S
5R
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Some assembly
(and snacks) required.
7A

å Turn nine CAM SCREWS (8F) into the FEET (I and J),
DRAWER FRONT (L), SHELF MOLDING (M), and
BOTTOM MOLDING (N).
å Push nine HIDDEN CAMS (1F) into the BOTTOM (D),
SHELF (E), SKIRT (G), and DRAWER BRACE (M65).
Step 3
I
J
L
M
N
8F
Arrow
Arrow
1F
The arrow in the HIDDEN
CAM must point toward the
hole in the ede of the board.
Hole
1F
Arrow
D
E
G
M65
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(9 used)
(9 used)

å Fasten the UNIVERSAL CABINET RAILS* (35AA) to the
ENDS (A2 and B2). Use four GOLD 5/16" FLAT HEAD
SCREWS (3S) throuh holes #1 and #3.
å *patent pendin lide system
Step 4
A2
B2
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GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
Glide end
3
2
1
1
2
3
Glide end
Finished ede
Finished ede
Surface with
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK®
FASTENERS
VIEW THE DRAWER GLIDE VIDEO

å Fasten the LEFT END (B2) to the TOP (C) and SHELF (E).
Tihten four TWIST-LOCK® FASTENERS.
Step 5
B2
C
E
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the
hole of the adjoinin part.
NOTE: The dowel end of the FASTENER must
remain fully inserted in the hole of the adjoinin part
while lockin the FASTENER.
2. Tihten the FASTENER with a Phillips screwdriver
as tiht as possible.
Dowel end
Rounded ede
Finished ede
Ede with holes
Surface with TWIST-LOCK® FASTENERS
Surface with TWIST-LOCK®
FASTENERS
Surface with holes
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Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution

å Fill the hole in the LEFT END (B2) 1/4 to 1/2 full with GLUE (54M). Then, insert a WOOD DOWEL (15F) into this hole. Wipe
away the excess GLUE.
å Next, fill the hole in BOTTOM (D) 1/4 to 1/2 full with GLUE (54M).
å Fasten the LEFT END (B2) to the BOTTOM (D). Push the WOOD DOWEL (15F) in the LEFT END (B2) into the hole in
BOTTOM (D). Wipe away the excess GLUE. Tihten two TWIST-LOCK® FASTENERS.
å Fill the hole in the BOTTOM (D) 1/4 to 1/2 full with GLUE (54M). Then, insert a WOOD DOWEL (15F) into this hole. Wipe
away the excess GLUE.
å Next, fill the hole in the RIGHT END (A2) 1/4 to 1/2 full with GLUE (54M).
å Fasten the RIGHT END (A2) to the TOP (C), BOTTOM (D), and SHELF (E). Push the WOOD DOWEL (15F) in the BOTTOM (D)
into the hole in the RIGHT END (A2). Wipe away the excess GLUE. Tihten six TWIST-LOCK® FASTENERS.
Step 6
B2
A2
C
E
D
Finished ede
Ede with holes
Surface without TWIST-LOCK® FASTENERS
Surface with TWIST-LOCK®
FASTENERS
15F
15F
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thorouhly before
assemblin. Disassembly of lued
parts is extremely dicult.
Caution
!
54M
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å Fasten two METAL BRACKETS (4G) to the BOTTOM (D).
Use two BLACK 9/16" LARGE HEAD SCREWS (1S).
å Fasten two CORNER BRACKETS (31G) to the
ENDS (A2 and B2) and BOTTOM (D). Use eiht BLACK
9/16" LARGE HEAD SCREWS (1S).
å NOTE: Be sure the BRACKETS are even with the edes of
the ENDS (A2 and B2) and BOTTOM (D).
Step 7
4G
B2
A2
D
BLACK 9/16" LARGE HEAD SCREW
(10 used in this step)
1S
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Don't worry. It isn't
Rome. This can be built
in a day.
31G
31G

å Fasten the FEET (I and J) to the SKIRT (G). Tihten two
HIDDEN CAMS.
Step 8
415107www.sauder.com/services Pae 13
1
2
G
I
J
Surface with HIDDEN CAMS
Flat ede
Flat ede
These hole must be here.

å Fill the holes in the ENDS (A2 and B2) 1/4 to 1/2 full with GLUE (54M). Then, insert
a WOOD DOWEL (15F) into these holes. Wipe away the excess GLUE.
å Fill the lare holes in the FEET (I and J) 1/4 to 1/2 full with GLUE (54M). Quickly, flip
the FEET over and insert the WOOD DOWELS (15F) in the ENDS into the holes in
the FEET. Wipe away the excess GLUE.
å Fasten the FEET (I and J) to the ENDS (A2 and B2). Use four BLACK 9/16" LARGE
HEAD SCREWS (1S) throuh the CORNER BRACKETS (31G) and into the FEET.
å Fasten the SKIRT (G) to the BOTTOM (D). Use two BLACK 9/16" LARGE HEAD
SCREWS (1S) throuh the METAL BRACKETS and into the SKIRT.
Step 9
Fill the holes 1/4 to 1/2 full with GLUE.
B2
A2
D
G
I
J
54M
54M
15F
31G
31G
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Inspect the parts thorouhly before
assemblin. Disassembly of lued parts
is extremely dicult.
Caution
!
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
1S

å Fasten the SHELF MOLDING (M) to the SHELF (E).
Tihten three HIDDEN CAMS.
å Fill the holes in the BOTTOM MOLDING (N) 1/4 to 1/2 full
with GLUE (54M). Then, insert a WOOD DOWEL (15F)
into these holes. Wipe away the excess GLUE.
å Fill the two outer holes in the BOTTOM (D) 1/4 to 1/2 full
with GLUE (54M).
å Insert the WOOD DOWELS (15F) in the BOTTOM
MOLDING (N) into the holes in the BOTTOM (D). Wipe
away the excess GLUE.
å Fasten the BOTTOM MOLDING (N) to the BOTTOM (D).
Tihten three HIDDEN CAMS.
å Push two FOOT CAPS (10E) onto the FEET (I and J). With
a hammer, tap two TACK GLIDES (12E) throuh the holes
of the FOOT CAPS (10E).
Step 10
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thorouhly before
assemblin. Disassembly of lued parts
is extremely dicult.
Caution
!
15F
15F
E
I
J
M
N
D
10E
10E
12E
Surfaces without CAM SCREWS
54M
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å Fasten four METAL BRACKETS (4G) to the TOP
MOLDING (K). Use four BLACK 9/16" LARGE
HEAD SCREWS (1S).
å NOTE: Be sure the BRACKETS are even with the ede of
the TOP MOLDING (K).
å Fasten two TIE PLATES (3G) to the TOP MOLDING (K).
Use two BLACK 9/16" LARGE HEAD SCREWS (1S).
å Push two LARGE RUBBER SLEEVES (59G) onto the
TIE PLATES (3G).
å Fasten the TOP MOLDING (K) to the TOP (C).
Use four BLACK 9/16" LARGE HEAD SCREWS (1S)
throuh the METAL BRACKETS on the TOP
MOLDING and into the TOP.
Step 11
K
59G
C
K
Finished surface
The TIE PLATES
should be here.
BLACK 9/16" LARGE HEAD SCREW
(10 used in this step)
1S
415107 www.sauder.com/servicesPae 16
3G
4G
4G

å Carefully turn your unit over onto its front edes. Unfold
the BACK (F) and lay it over your unit.
å Make equal marins alon all four edes of the BACK (F).
Push on opposite corners of your unit if needed to make
it "square".
å Fasten the BACK (F) to your unit usin the NAILS (1N).
å NOTE: Be sure to tap NAILS into the holes that line up
over the SHELF (E).
Step 12
Do not stand the unit upriht without the
BACK fastened. The unit may collapse.
Caution
415107www.sauder.com/services Pae 17
F
Unfinished surface
These holes must line
up over the SHELF (E).
NAIL
(47 used in this step)
1N
Printed
information
must be
facin up.

å Fasten three HINGES (13H) to each DOOR (H). Use twelve
BLACK 1/2" FLAT HEAD SCREWS (11S).
Step 13
13H
13H
H
H
415107 www.sauder.com/servicesPae 18
BLACK 1/2" FLAT HEAD SCREW
(12 used in this step)
11S

Step 14
BLACK 1-1/8" MACHINE SCREW
(2 used in this step)
21S
52K
A2
B2
H
P
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å Carefully stand your unit upriht.
å Set the ROD (P) onto the ROD HANGERS on
the ENDS (A2 and B2).
å Before fastenin the DOOR to your unit, be sure the
mountin screw is aainst the stops as shown in the
diaram. If it isn't, loosen the mountin screw to slide it
aainst the stops. Then tihten the mountin screw.
å Fasten a DOOR (H) to the LEFT END (B2). Use the screws
in the HINGES.
å Fasten a PULL (52K) to the DOOR (H). Use a BLACK 1-1/8"
MACHINE SCREW (21S).
å Repeat this step for the other door.
Stop
Hine
Mountin
screw

Step 15
å Refer to the enlared diaram to identify the parts on
the HINGES.
å The DOORS may need some adjustments. Follow the text
below to make needed adjustments.
å DOOR ADJUSTMENTS:
To adjust the DOORS from side to side (horizontal), turn the
adjustin screw in or out.
å To adjust the DOORS up and down (vertical), loosen both
vertical adjustment screws. Move the DOORS up or down to the
desired location. Tihten the screws after makin adjustments.
å To adjust the DOORS in or out (depth), loosen the mountin
screw one turn and move the DOORS in or out, as needed.
Tihten the mountin screw after makin adjustments.
Adjustin screw (horizontal)
Mountin screw (depth)
(vertical adjustment)
415107 www.sauder.com/servicesPae 20