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  9. Sauder Edge Water 408696 User manual

Sauder Edge Water 408696 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-20
Français pg 21-24
Español pg 25-28
Lot # 385956 11/28/15
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Utility Stand
Edge Water Collection | Model 408696
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
Share your journey!
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You'll love what we
have in storage.
Table of Contents Assembly Tools Required
3
4
5-20
21-24
25-28
29-30
31
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
408696 www.sauder.com/servicesPage 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C TOP (1)
D BOTTOM (1)
E BACK (1)
F BRACE (1)
G RIGHT DOOR (1)
H LEFT DOOR (1)
I ADJUSTABLE SHELF (1)
M2 LEG (2)
K DRAWER FRONT (1)
P BOTTOM MOLDING (1)
Q FOOT (2)
D83 RIGHT DRAWER SIDE (1)
D84 LEFT DRAWER SIDE (1)
D67 DRAWER BACK (1)
D703 DRAWER BOTTOM (1)
Now you know
our ABCs.
408696www.sauder.com/services Page 3
D703
A
B
C
D
E
F
G
H
I
M2
K
Q
P
M2
Q
D83
D67
D84
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
408696 www.sauder.com/servicesPage 4
35GA CABINET RIGHT - 1 35GB CABINET LEFT - 1 35GC DRAWER RIGHT - 1 35GD DRAWER LEFT - 1
HIDDEN CAM - 16
1F CAM DOWEL - 10
2F CAM SCREW - 6
8F METAL BRACKET - 1
Y
ANGLE BRACKET - 3
ZAA HINGE - 4 LARGE RUBBER
SLEEVE - 1
CC BACKPLATE - 2
DD
KNOB - 4
EE CAM COVER - 6
GG HH SLIDE CAM - 2 METAL PIN - 6
II RUBBER SLEEVE - 4
JJ
BLACK 1-1/8" MACHINE SCREW - 2
LL
BLACK 7/8" MACHINE SCREW - 2
MM BLACK 9/16" LARGE HEAD SCREW - 12
NN
BLACK 1/2" FLAT HEAD SCREW - 8
OO PP GOLD 5/16" FLAT HEAD SCREW - 8
NAIL - 17
QQ 30S BLACK 1-9/16" FLAT HEAD SCREW - 4
16S BLACK 1-7/8" PAN HEAD SCREW - 2
Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å Push sixteen HIDDEN CAMS (1F) into the ENDS (A and B),
BOTTOM (D), and BRACE (F). Then, insert the metal end
of a CAM DOWEL (2F) into each HIDDEN CAM, except
for the long edges in the ENDS (A and B).
408696www.sauder.com/services Page 5
(16 used)
(10 used)
Arrow
1F
2F
Do not tighten the HIDDEN CAMS in this step.
Do not insert
CAM DOWELS
into these edges.
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
Arrow
The arrow in the HIDDEN
CAM must point toward the
hole in the edge of the board.
Hole
A
B
D
F
Scan this QR code or go to this address:
http://qr.sauder.com/?ID=1709
to watch a video on how to assemble your unit.
Step 2
å Turn six CAM SCREWS (8F) into the LEGS (M2).
408696 www.sauder.com/servicesPage 6
8F (6 used)
Remember:
Righty tighty.
Lefty loosey.
M2
M2
å Fasten the LEGS (M2) to the ENDS (A and B). Tighten six
HIDDEN CAMS.
å Fasten a FOOT (Q) to each LEG (M2). Use two BLACK
1-7/8" PAN HEAD SCREWS (16S).
Step 3
408696www.sauder.com/services Page 7
1
2
A
M2
Q
M2
Q
Surface with
HIDDEN CAMS
B
Surface with
HIDDEN CAMS
These surfaces
should be even.
These surfaces
should be even.
BLACK 1-7/8" PAN HEAD SCREW
(2 used in this step)
16S
Step 4
å Fasten the CABINET RIGHT (35GA) and CABINET
LEFT (35GB) to the ENDS (A and B). Use four GOLD 5/16"
FLAT HEAD SCREWS (PP) through holes #1 and #3.
408696 www.sauder.com/servicesPage 8
A
B
1
2
3
1
2
3
Roller end
Roller end
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
PP
å Insert a METAL PIN (II) into each end of the BRACE (F).
å Fasten the BOTTOM (D) and the BRACE (F) to the LEFT
END (B). Tighten three HIDDEN CAMS.
å NOTE: Be sure the METAL PIN in the BRACE inserts into
the hole in the END.
Step 5
408696www.sauder.com/services Page 9
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
B
D
F
Surface with HIDDEN CAMS
Surface with
HIDDEN CAMS
Surface with HIDDEN CAMS
These holes
must be here.
Finished edge
II
II
Step 6
å Fasten the RIGHT END (A) to the BOTTOM (D) and the
BRACE (F). Tighten three HIDDEN CAMS.
å NOTE: Be sure the METAL PIN in the BRACE inserts into
the hole in the END.
å Fasten the METAL BRACKET (Y) to the BRACE (F). Use a
BLACK 9/16" LARGE HEAD SCREW (NN).
å Push the LARGE RUBBER SLEEVE (CC) onto the METAL
BRACKET (Y). The RUBBER SLEEVE will be a tight fit.
408696 www.sauder.com/servicesPage 10
Arrow
Minimum
190 degrees
Maximum
210 degrees
A
F
Surface without
HIDDEN CAMS
D
Y
CC
BLACK 9/16" LARGE HEAD SCREW
(1 used for the METAL BRACKET)
NN
å Fasten three ANGLE BRACKETS (Z) to the BOTTOM (D).
Use three BLACK 9/16" LARGE HEAD SCREWS (NN).
å NOTE: Be sure the edges of the ANGLE BRACKETS are
even with the edge of the BOTTOM.
å Fasten the BOTTOM MOLDING (P) to the ANGLE
BRACKETS. Use three BLACK 9/16" LARGE
HEAD SCREWS (NN).
Step 7
408696www.sauder.com/services Page 11
BLACK 9/16" LARGE HEAD SCREW
(6 used for the ANGLE BRACKETS)
NN
Z
D
P
Curved edge
Finished surface
Step 8
å Carefully stand your unit upright.
å Fasten the TOP (C) to the ENDS (A and B). Tighten four
HIDDEN CAMS.
408696 www.sauder.com/servicesPage 12
Arrow
Minimum
190 degrees
Maximum
210 degrees
Pro Tip: Lift with your
legs. And, you know,
your arms.
Surface without holes
C
B
A
Rounded edge
å Carefully turn your unit over onto its front edges. Unfold
the BACK (E) and lay it over your unit with the flap folded
under the top as shown.
å Make equal margins along the side and bottom edges
of the BACK (E). Push on opposite corners of your unit if
needed to make it "square".
å Fasten the BACK (E) to your unit using the NAILS (QQ).
å Fasten the upper flap of the BACK to the TOP (C). Use
five BLACK 9/16" LARGE HEAD SCREWS (NN).
Step 9
408696www.sauder.com/services Page 13
E
C
Unfinished surface
NAIL
(17 used in this step)
QQ
BLACK 9/16" LARGE HEAD SCREW
(5 used for the BACK FLAP)
NN
Fold the BACK underneath the TOP.
Step 10
å Fasten four HINGES (AA) to the DOORS (G and H). Use
eight BLACK 1/2" FLAT HEAD SCREWS (OO).
408696 www.sauder.com/servicesPage 14
AA
AA
H
G
BLACK 1/2" FLAT HEAD SCREW
(8 used in this step)
OO
å Carefully stand your unit upright.
å Before fastening the DOOR to your unit, be sure the
mounting screw is against the stops as shown in the
diagram. If it isn't, loosen the mounting screw to slide it
against the stops. Then tighten the mounting screw.
å Fasten the LEFT DOOR (H) to the LEFT END (B). Use the
screws in the HINGES. See the next step for adjustments.
å Fasten a BACKPLATE (DD) and KNOB (EE) to the LEFT
DOOR (H). Use a BLACK 1-1/8" MACHINE SCREW (LL).
å Repeat this step for the RIGHT DOOR (G).
Step 11
408696www.sauder.com/services Page 15
Mounting
screw
Stop
Hinge
H
B
DD
EE
BLACK 1-1/8" MACHINE SCREW
(2 used for the KNOBS and BACKPLATES)
LL
Step 12
408696 www.sauder.com/servicesPage 16
å Refer to the enlarged diagram to identify the parts on
the HINGES.
å The DOORS may need some adjustments. Follow the text below
to make needed adjustments.
å DOOR ADJUSTMENTS:
To adjust the DOORS from side to side (horizontal), turn the
adjusting screw in or out.
å To adjust the DOORS up and down (vertical), loosen both
vertical adjustment screws. Move the DOORS up or down to the
desired location. Tighten the screws after making adjustments.
å To adjust the DOORS in or out (depth), loosen the mounting
screw one turn and move the DOORS in or out, as needed.
Tighten the mounting screw after making adjustments.
Adjusting screw (horizontal) Mounting screw (depth)
(vertical adjustment)
30S
Step 13
408696www.sauder.com/services Page 17
VIEW THE T-LOCK BOX VIDEO
å Fasten the DRAWER BACK (D67) to the DRAWER
SIDES (D83 and D84). Use four BLACK 1-9/16" FLAT
HEAD SCREWS (30S).
å NOTE: Be sure the DRAWER BOTTOM (D703) inserts
into the groove of the DRAWER BACK (D67).
12
3
å Insert the DRAWER SIDES (D83 and D84) at an angle
into the slot at each end of the DRAWER FRONT (K).
å Slide the DRAWER BOTTOM (D703) into the grooves in the
DRAWER SIDES (D83 and D84) and DRAWER FRONT (K).
The tabs should insert freely
into the slots. Gently tilt the
DRAWER SIDES side to side
until the tabs slip into the slots.
Groove
Start each screw a few turns before
completely tightening any of them.
BLACK 1-9/16" FLAT HEAD SCREW
(4 used in this step)
Be sure the DRAWER
BOTTOM inserts into the
DRAWER FRONT groove.
D83
D84
D703
D703
D83
D84
D67
D84
KK
Unfinished
surface
With the palm of
your hand, tap the
DRAWER BOTTOM
down into the groove.
D83
Step 14
å Insert a SLIDE CAM (HH) into each DRAWER SIDE (D83 and D84).
å Fasten the DRAWER RIGHT (35GC) and DRAWER LEFT (35GD) to
the DRAWER SIDES (D83 and D84). Use four GOLD 5/16" FLAT
HEAD SCREWS (PP) through holes #1 and #3.
å NOTE: The screw head in the CAM must be visible through the
slotted hole in the SLIDE.
å Fasten two KNOBS (EE) to the DRAWER FRONT (K). Use two
BLACK 7/8" MACHINE SCREWS (MM).
408696 www.sauder.com/servicesPage 18
Screw head - turn CAM to line up holes in
the SLIDES with holes in DRAWER SIDES
HH
HH
1
2
3
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
PP
Roller end
Roller end
1
2
3
BLACK 7/8" MACHINE SCREW
(2 used for the KNOBS)
MM
EE
D83
D84
K
å Push the RUBBER SLEEVES (JJ) over the METAL PINS (II).
Insert the METAL PINS into the hole locations of your choice
in the ENDS (A and B). Set the ADJUSTABLE SHELF (I) onto
the METAL PINS.
å Push a CAM COVER (GG) onto each visible HIDDEN CAM.
å To insert the drawer into your unit, tip the front of the drawer
down and drop the rollers on the drawer behind the rollers
on the unit. Lift the front of the drawer up and slide it into
the unit.
Step 15
408696www.sauder.com/services Page 19
JJ
II
(4 used)
B
A
40 lbs.
25 lbs.
40 lbs.
10 lbs.
To cover HIDDEN CAMS
(6 used)
GG
I
Step 16
å To make adjustments to the drawers, loosen SCREW #3 in the SLIDES a 1/4 turn, then turn the
cam clockwise or counter-clockwise. Notice how the drawer raises or lowers as you turn the cam.
By adjusting the drawers this way, it will help the DRAWER FRONT line up better when closed.
Tighten the SCREWS when finished with adjustments.
å NOTE: Please read the back pages of the instruction booklet for important safety information.
å This completes assembly. Clean with your favorite furniture polish or a damp cloth. Wipe dry.
408696 www.sauder.com/servicesPage 20
And to celebrate, why not share your success story?
CamThe higher the screw in the oblong hole,
the higher your drawer front will be. The
lower the screw, the lower the drawer front.
Loosen screw #3 a 1/4 turn, turn the cam a 1/4 turn
maximum in both the clockwise and counter-clockwise
directions to make adjustments, and then tighten screw #3.

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