Sauder Harvest Mill 404963 User manual

NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-28
Français pg 29-32
Lot # 368446 01/22/15
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Home Theater
Harvest Mill Collection | Model 404963
Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
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Table of Contents Assembly Tools Required
3
4
5-28
29-32
33-34
35
Part Identification
Hardware Identification
Assembly Steps
Français
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Use of a TV that is too heavy or large is hazardous. A TV that is too heavy will create a risk of a tip-over that can cause severe injury or
death. A TV that is too large for the available space might be accidentally pushed or bumped o the furniture, or subject to tip-over.
• Check the size and weight of your TV. Compare it to the diagram below – before you begin assembly!
• This Sauder unit is designed for use with televisions weighing less than 95 pounds. Never use with a TV that weighs more.
• The size of the television, front-to-back and side-to-side, must fit within the space defined in the diagram.
• Never place the front edge of the TV past the front edge of the TV support shelf (or stop molding – if equipped)
• Never allow the sides of the TV to extend past the side edges of the TV support surface.
• If the TV has a CRT picture tube, the picture tube cone may extend past the rear of the support shelf.
• Be sure to apply the warning label as instructed in the last assembly step. The label provides important safety related information.
WARNING
!
95 lbs.
95 lbs.
47-5/8"
47-5/8"
Skip the power trip.
This time.
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35-1/4"
35-1/4"

Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A RIGHT END (1)
B LEFT END (1)
C RIGHT HUTCH END (1)
D LEFT HUTCH END (1)
E LARGE UPRIGHT (2)
F RIGHT UPRIGHT (1)
G LEFT UPRIGHT (1)
H CENTER UPRIGHT (2)
I TOP (1)
J RIGHT TOP (1)
K LEFT TOP (1)
L SHELF (1)
M BOTTOM (1)
N SMALL BOTTOM (2)
O2 SMALL BACK (2)
P2 LARGE BACK (1)
Q STOP MOLDING (1)
S DOOR (2)
T LARGE ADJUSTABLE SHELF (1)
U LOWER ADJUSTABLE SHELF (2)
V SMALL ADJUSTABLE SHELF (4)
W FRONT SKIRT (1)
X SIDE SKIRT (2)
Y FRONT MOLDING (1)
Z RIGHT MOLDING (1)
AA LEFT MOLDING (1)
BB UPPER MOLDING (1)
CC LOWER MOLDING (1)
DD SMALL LOWER MOLDING (2)
EE LARGE END MOLDING (2)
FF SMALL END MOLDING (2)
Now you know
our ABCs.
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A
B
C
D
E
F
GH
I
J
K
L
M
N
O2
P2
Q
S
T
U
V
W
X
Y
Z
BB
DD
EE
FF
E
EE
V
V
FF
X
U
N
O2
H
CC
AA
DD
S

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
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HIDDEN CAM - 36
GG2 CAM DOWEL - 36 HH2 ANGLE BRACKET - 28 II SAFETY BRACKET - 1
JJ
LL HINGE - 4 TIE PLATE - 5 MM MOLDING
CONNECTOR - 2
NN KNOB - 2 OO
BACKPLATE - 2
PP CAM COVER - 6 QQ RR TACK GLIDE - 8
FELT DISC CARD - 1
SS RUBBER SLEEVE - 28 UU
(Refer to Step 23 for proper
location and application)
WARNING LABEL - 1
VV
WARNING
Never use this furniture with a TV that is too
large or too heavy. Severe injury or death
can occur.The TV and furniture will be
unstable and may tip.
-The TV must less than 95 lbs.
-The base of the TV must be able to sit
completely on this shelf.
-Refer to instruction book for complete
safety information.
Note: This is a permanent label. Do not try
to remove. Surface will be damaged.
02/ 02 269227
METAL PIN - 28
TT
BLACK 1-7/8" FLAT HEAD SCREW - 13
WW SILVER 1-1/4" PAN HEAD SCREW - 9
XX
YY BROWN 1" FLAT HEAD SCREW - 3 GOLD 1" MACHINE SCREW - 2
ZZ
BLACK 9/16" LARGE HEAD SCREW - 67
AAA BLACK 1/2" FLAT HEAD SCREW - 8 BBB
NAIL - 126
CCC

Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å Push thirty-six HIDDEN CAMS (GG2) into the ENDS (A
and B), HUTCH ENDS (C and D), UPRIGHTS (E, F, G, and
H), TOPS (J and K), and the BOTTOMS (M and N). Then,
insert a CAM DOWEL (HH2) into each HIDDEN CAM.
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Arrow
GG2
HH2
(36 used)
Arrow
GG2
HH2
Do not tighten the HIDDEN CAMS in this step.
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
A
BC
D
E
F
G
H
J
K
M
N
E
N
H

Step 2
å Tap two MOLDING CONNECTORS (NN) into the notches
in the MOLDINGS (Y, Z, and AA).
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Flat end
Flat end
Use your hammer to tap the MOLDING CONNECTORS (NN) into the notches in the MOLDINGS.
YZ
AA
NN
NN

å Fasten the MOLDINGS (Y, Z, and AA) to the TOP (I). Use
nine SILVER 1-1/4" PAN HEAD SCREWS (XX).
å Fasten five TIE PLATES (MM) to the FRONT MOLDING (Y).
Use five BLACK 9/16" LARGE HEAD SCREWS (AAA).
Step 3
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MM
Y
Z
AA
I
BLACK 9/16" LARGE HEAD SCREW
(5 used for the TIE PLATES)
AAA
SILVER 1-1/4" PAN HEAD SCREW
(9 used for the MOLDINGS)
XX
Remember:
Righty tighty.
Lefty loosey.

Step 4
å Fasten six ANGLE BRACKETS (II) to the HUTCH ENDS (C
and D). Use six BLACK 9/16" LARGE HEAD SCREWS (AAA).
å NOTE: Be sure the edges of the ANGLE BRACKETS are
even with the edges of the ENDS.
å Fasten the LARGE END MOLDINGS (EE) to the
HUTCH ENDS (C and D). Use six BLACK 9/16" LARGE
HEAD SCREWS (AAA).
å NOTE: There are no pre-drilled holes in the LARGE END
MOLDINGS. The SCREWS will tighten into the grooves.
404963 www.sauder.com/servicesPage 8
II
C
BLACK 9/16" LARGE HEAD SCREW
(12 used in this step)
AAA
DEE
II
EE
Groove
(6 used)

å Fasten the HUTCH ENDS (C and D) to the TOP (I). Tighten
four HIDDEN CAMS.
Step 5
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Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
C
D
EE
EE
Y
I
Surface with HIDDEN CAMS
Surface without
HIDDEN CAMS

Step 6
å Fasten the LARGE UPRIGHTS (E) to the TOP (I). Tighten
two HIDDEN CAMS.
404963 www.sauder.com/servicesPage 10
E
E
I
Surface with HIDDEN CAM
Surface without HIDDEN CAM
Arrow
Minimum
190 degrees
Maximum
210 degrees

å Fasten the UPPER MOLDING (BB) to the FRONT
MOLDING (Y). Use five BLACK 9/16" LARGE
HEAD SCREWS (AAA).
å NOTE: There are no pre-drilled holes in the UPPER
MOLDING. The SCREWS will tighten into the groove.
Step 7
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BLACK 9/16" LARGE HEAD SCREW
(5 used in this step)
AAA
BB
Y

Step 8
å Fasten the TOPS (J and K) to the SHELF (L). Tighten six
HIDDEN CAMS.
404963 www.sauder.com/servicesPage 12
Arrow
Minimum
190 degrees
Maximum
210 degrees
L
J
K
Unfinished edge
Surface
with
HIDDEN
CAMS
Surface
with
HIDDEN
CAMS

å Fasten the TOPS (J and K) to the HUTCH ENDS (C and D)
and LARGE UPRIGHTS (E). Use eight BLACK 1-7/8" FLAT
HEAD SCREWS (WW).
å Fasten the STOP MOLDING (Q) to the SHELF (L). Use
three BROWN 1" FLAT HEAD SCREWS (YY).
Step 9
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L
J
K
D
E
Q
E
C
These edges must be even.
Unfinished edge
BROWN 1" FLAT HEAD SCREW
(3 used for the STOP MOLDING)
YY
BLACK 1-7/8" FLAT HEAD SCREW
(8 used for the TOPS)
WW

Step 10
å Fasten the CENTER UPRIGHTS (H) to the SHELF (L).
Tighten four HIDDEN CAMS.
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Arrow
Minimum
190 degrees
Maximum
210 degrees
Finished edge
L
Surface without
HIDDEN CAMS
H
Surface with
HIDDEN CAMS
H

å Fasten the BOTTOM (M) to the CENTER UPRIGHTS (H).
Use four BLACK 1-7/8" FLAT HEAD SCREWS (WW).
Step 11
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M
H
H
BLACK 1-7/8" FLAT HEAD SCREW
(4 used in this step)
WW
Surface with
HIDDEN CAMS
These holes
must be here.
Don't worry. It isn't
Rome. This can be built
in a day.

Step 12
å Fasten the UPRIGHTS (F and G) to the SHELF (L) and
BOTTOM (M). Tighten eight HIDDEN CAMS.
404963 www.sauder.com/servicesPage 16
Arrow
Minimum
190 degrees
Maximum
210 degrees
L
G
F
M
Surface without
HIDDEN CAMS
Surface with
HIDDEN CAMS
Arrow
Minimum
190 degrees
Maximum
210 degrees

å Fasten the SMALL BOTTOMS (N) to the UPRIGHTS (F
and G). Tighten four HIDDEN CAMS.
Step 13
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Arrow
Minimum
190 degrees
Maximum
210 degrees
G
F
N
N
These holes
must be here.
These holes
must be here.
Surface with
HIDDEN CAMS
Surface with
HIDDEN CAMS

Step 14
å Fasten the ENDS (A and B) to the TOPS (J and K) and SMALL
BOTTOMS (N). Tighten eight HIDDEN CAMS.
å Slide the SMALL END MOLDINGS (FF) onto the ENDS (A and B).
å * U.S. Patent No. 5,499,886
404963 www.sauder.com/servicesPage 18
Arrow
Minimum
190 degrees
Maximum
210 degrees
A
FF
K
B
N
N
J
FF
Slide the END MOLDINGS (FF)
onto the notched edges.
Notched edge
Notched edge

å Fasten twenty ANGLE BRACKETS (II) to the ENDS (A and B),
UPRIGHTS (F and G), TOPS (J and K), SHELF (L), and
BOTTOMS (M and N). Use twenty BLACK 9/16" LARGE
HEAD SCREWS (AAA).
å NOTE: Be sure the edges of the ANGLE BRACKETS are even
with the edges of the ENDS, UPRIGHTS, and BOTTOMS.
Step 15
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BLACK 9/16" LARGE HEAD SCREW
(20 used in this step)
AAA
A
B
N
N
J
II
K
II
II
(20 used)
L
M
G
F

Step 16
å Fasten the LOWER MOLDING (CC) to the SHELF (L). Use four
BLACK 9/16" LARGE HEAD SCREWS (AAA).
å Fasten the SMALL LOWER MOLDINGS (DD) to the TOPS (J
and K). Use four BLACK 9/16" LARGE HEAD SCREWS (AAA).
å NOTE: There are no pre-drilled holes in the SMALL LOWER
MOLDINGS (DD). The SCREWS will tighten into the grooves.
404963 www.sauder.com/servicesPage 20
BLACK 9/16" LARGE HEAD SCREW
(8 used in this step)
AAA
J
K
DD
L
CC
DD