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Sauder Craft Armoire User manual

Need help? Visit Sauder.com to view video assembly tips or chat with a live rep.
Prefer the phone? Call 1-800-523-3987.
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Get crafty.
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
English pg 1-24
Français pg 25-28
Español pg 29-32
Lot # 388877 02/16/16
Purchased: __________________
Be sure to give us a ring before
making any returns. 1-800-523-3987
Craft Armoire
The Harbor View Collection | Model 158097
Table of Contents Assembly Tools Required
Part Identification
Hardware Identification
Assembly Steps
Français
Español
Safety
Warranty
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Skip the power trip.
This time.
2-3
4-5
6-24
25-28
29-32
33-34
35
A RIGHT END (1)
B LEFT END (1)
C TOP (1)
D FIXED SHELF (1)
E BOTTOM (1)
F BACK (1)
G RIGHT DOOR (1)
H LEFT DOOR (1)
I PULL-OUT TOP (1)
J3 PULL-OUT BACK (1)
K FLIP-UP TOP (1)
L OUTER UPRIGHT (2)
M INNER UPRIGHT (2)
N SHELF UPRIGHT (1)
O SLIDING SHELF (1)
P SLIDING SHELF BACK (1)
Q ADJUSTABLE SHELF (6)
R LEG (1)
S FRONT MOLDING (1)
T RIGHT MOLDING (1)
U LEFT MOLDING (1)
V LEG STOP (1)
158097 www.sauder.com/servicesPage 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
Now you know
our ABCs.
Part Identification
158097www.sauder.com/services Page 3
A
B
C
D
E
F
G
H
I
J3
K
L
L
M
M
N
O
P
Q
Q
Q
Q
Q
Q
R
S
T
U
V
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
QQ KNOB - 2
LEVELER - 4
LL PROPEL NUT - 4
MM
NN LEVELER BRACKET - 4
MAGNETIC CATCH - 1
KK
GROMMET CAP - 1
PP
HH TWIST-LOCK®FASTENER - 14
FLIP-UP TOP
HINGE - 2
JJ
CORD CLIP - 1
RR
HINGE - 4
II
GROMMET - 1
OO
(EXTENSION SET SHOWN SEPARATED)
EXTENSION RAIL - 2
WEXTENSION SLIDE - 2
X
(EXTENSION SET SHOWN SEPARATED)
LOCKING
EXTENSION SLIDE - 2
ZY LOCKING
EXTENSION RAIL - 2
CASTER - 2
FF
35AW CABINET RIGHT - 1 35AY DRAWER RIGHT - 1 35AZ DRAWER LEFT - 1
35AX CABINET LEFT - 1
GG CASTER BRACKET - 2
158097 www.sauder.com/servicesPage 4
OUTLET - 1
1D
Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
BLACK 9/16" LARGE HEAD SCREW - 10
EEE
SILVER 1-1/4" PAN HEAD SCREW - 2
CCC
BLACK 1-1/4" FLAT HEAD SCREW - 6
BBB
GOLD 9/16" LARGE HEAD SCREW - 16
FFF
BLACK 1-5/8" PAN HEAD SCREW - 6
AAA
BLACK 1-7/8" FLAT HEAD SCREW - 9
ZZ
SILVER 2" FLAT HEAD SCREW - 5
XX
BROWN 1" FLAT HEAD SCREW - 4
DDD
MOLDING
CONNECTOR - 2
TT
BLACK 2" PAN HEAD SCREW - 4
YY
GOLD 5/16" FLAT HEAD SCREW - 16
HHH
SCREW COVER - 4
WW
METAL PIN - 24
UU
BLACK 1/2" FLAT HEAD SCREW - 2
GGG
STRIKE PLATE - 2
SS
NAIL - 46
III
RUBBER SLEEVE - 24
VV
158097www.sauder.com/services Page 5
SILVER 5/8" FLAT HEAD SCREW - 4
23S
Step 1 Look for this icon. It means a
video assembly tip is available at
www.sauder.com/services/tips
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER TWIST-LOCK®
FASTENER (HH) into the large holes in the FIXED
SHELF (D) and BOTTOM (E).
å Repeat this step for the OUTER UPRIGHTS (L) and
SHELF UPRIGHT (N).
158097 www.sauder.com/servicesPage 6
(14 used)
HH
Do not tighten the TWIST-LOCK® FASTENERS in this step.
HH
D
E
Step
å Tap two MOLDING CONNECTORS (TT) into the notches
in the MOLDINGS (S, T and U).
Step 2
158097www.sauder.com/services Page 7
Flat end
Flat end
S
T
U
Use your hammer to tap the MOLDING CONNECTORS (TT) into the notches in the MOLDINGS.
Unfinished surface
Unfinished surface
TT
TT
Just think. The sooner
you do this, the sooner
you do something else.
Step
Finished edge
Step 3
158097 www.sauder.com/servicesPage 8
å Separate the LOCKING EXTENSION SLIDES (Z) from the LOCKING EXTENSION RAILS (Y) as shown in the upper
diagram below. Be prepared, the parts are greasy.
å Fasten the LOCKING EXTENSION RAILS (Y) to the ENDS (A and B). Use four GOLD 5/16" FLAT HEAD SCREWS (HHH).
å NOTE: For each EXTENSION RAIL, turn a SCREW into the hole shown in the enlarged diagram. Then, slide the inner cartridge
of the EXTENSION RAIL in to find the other hole that lines up with the hole in the END. Turn a SCREW into this hole.
å Fasten the CABINET RIGHT (35AW) to the RIGHT END (A) and the CABINET LEFT (35AX) to the LEFT END (B). Use four
GOLD 5/16" FLAT HEAD SCREWS (HHH) through the first and second holes from the roller end in the RAIL and into the
holes of your choice in the ENDS.
å Now, insert the CORD CLIP (RR) into the hole in the RIGHT END (A). The CORD CLIP is used to hold your ELECTRICAL
OUTLET cord in place.
Open end
Open end
Push the silver tab in and pull the SLIDE from the RAIL.
RR
A
B
Y
Y
Y
Z
Finished edge
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
HHH
Roller end
Roller end
StepStep 4
158097www.sauder.com/services Page 9
å Fasten the LEFT MOLDING (U) to the LEFT END (B). Use two
BLACK 2" PAN HEAD SCREWS (YY).
å Fasten the FIXED SHELF (D) and BOTTOM (E) to the LEFT
END (B). Tighten four TWIST-LOCK® FASTENERS.
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the hole of the
adjoining part.
NOTE: The dowel end of the FASTENER must remain fully
inserted in the hole of the adjoining part while locking
the FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver as tight
as possible.
Finished edge
Finished edge
Finished edge
Unfinished surface
Surface with TWIST-LOCK®
FASTENERS
Finished surface
B
D
E
S
U
Dowel end
BLACK 2" PAN HEAD SCREW
(2 used in this step)
YY
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
Step
å Fasten the SHELF UPRIGHT (N) to the FIXED SHELF (D).
Use two BLACK 1-7/8" FLAT HEAD SCREWS (ZZ) as
shown in the upper diagram.
å Fasten the RIGHT END (A) to the FIXED SHELF (D) and
BOTTOM (E). Tighten four TWIST-LOCK® FASTENERS as
shown in the lower diagram.
å Fasten the RIGHT MOLDING (T) to the RIGHT END (A).
Use two BLACK 2" PAN HEAD SCREWS (YY).
Step 5
158097 www.sauder.com/servicesPage 10
D
D
N
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
ZZ
Finished edge
Finished edge
A
BLACK 2" PAN HEAD SCREW
(2 used in this step)
YY
T
E
Surface without
TWIST-LOCK®
FASTENERS
Step
å Fasten the TOP (C) to the SHELF UPRIGHT (N). Tighten the two TWIST-LOCK® FASTENERS in the
SHELF UPRIGHT.
å Fasten the FRONT MOLDING (S) to the TOP (C). Use two SILVER 2" FLAT HEAD SCREWS (XX).
å NOTE: Do not overtighten the SCREWS into the TOP.
å Fasten the RIGHT and LEFT MOLDINGS (U and T) to the TOP (C). Use six BLACK 1-5/8" PAN
HEAD SCREWS (AAA).
å NOTE: Do not overtighten the SCREWS into the TOP.
Step 6
158097www.sauder.com/services Page 11
N
C
T
U
Unfinished edge
S
BLACK 1-5/8" PAN HEAD SCREW
(6 used for the RIGHT and LEFT MOLDINGS)
AAA
SILVER 2" FLAT HEAD SCREW
(2 used in this step)
XX
Surface
with holes
StepStep 7
158097 www.sauder.com/servicesPage 12
å Carefully turn your unit over onto its front edges. Unfold the
BACK (F) and lay it over your unit.
å Make equal margins along all four edges of the BACK (F). Push
on opposite corners of your unit if needed to make it "square".
å Fasten the BACK (F) to your unit using the NAILS (III).
å NOTE: Be sure to tap NAILS into the holes that line up over the
FIXED SHELF (D) and SHELF UPRIGHT (N).
å NOTE: A perforation has been provided for access through
the BACK. Carefully cut out the hole in the BACK for
cord management.
å Place a LEVELER BRACKET (NN) over the holes in the bottom
edges of the ENDS (A and B). Use a hammer to drive a PROPEL
NUT (MM) through each BRACKET and into the holes in the
edges of the ENDS (A and B). Now, turn a LEVELER (LL) into
each PROPEL NUT.
å NOTE: The LEVELERS are used to level the unit
when it is standing upright.
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution
Unfinished surface
A
B
F
MM
LL
NN
These holes must line up
over the FIXED SHELF (D)
and SHELF UPRIGHT (N).
NAIL
(46 used in this step)
III
Cut out this hole for
cord management.
StepStep 8
158097www.sauder.com/services Page 13
å Separate the EXTENSION SLIDES (X) from the EXTENSION
RAILS (W) as shown in the upper diagram below. Be prepared,
the parts are greasy.
å Fasten two EXTENSION RAILS (W) to the OUTER UPRIGHTS (L).
Use four GOLD 5/16" FLAT HEAD SCREWS (HHH).
å NOTE: For each EXTENSION RAIL, turn a SCREW into the hole
shown in the enlarged diagram. Then, slide the inner cartridge of
the EXTENSION RAIL in to find the other hole that lines up with
the hole in the UPRIGHTS. Turn a SCREW into this hole.
Open end
Open end
Push the black lever in and pull the SLIDE from the RAIL.
Edge with
TWIST-LOCK®
FASTENERS
Edge with
TWIST-LOCK®
FASTENERS
L
L
XW
W
W
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
HHH
Step
å Fasten the LOCKING EXTENSION SLIDES (Z) to the
PULL-OUT TOP (I). Use four BLACK 1-1/4" FLAT HEAD
SCREWS (BBB) through holes #1 and #4.
å Fasten the EXTENSION SLIDES (X) to the INNER
UPRIGHTS (M). Use four GOLD 5/16" FLAT HEAD
SCREWS (HHH) through holes #1 and #4.
Step 9
158097 www.sauder.com/servicesPage 14
I
BLACK 1-1/4" FLAT HEAD SCREW
(4 used in this step)
BBB
These
holes must
be here.
1
2
3
4
1
2
3
4
M
M
Z
Z
Open end
Open end
1
2
3
4
1
2
3
4
Open end
These
holes must
be here.
X
X
BBB
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
HHH
Step
å Fasten the OUTER UPRIGHTS (L) to the PULL-OUT TOP (I).
Tighten four TWIST-LOCK® FASTENERS.
å Fasten the PULL-OUT BACK (J3) to the PULL-OUT TOP (I).
Use three SILVER 2" FLAT HEAD SCREWS (XX).
Step 10
158097www.sauder.com/services Page 15
I
J3
L
L
SILVER 2" FLAT HEAD SCREW
(3 used in this step)
XX
The EXTENSION RAILS
must be facing each other.
Open end
Open end
These holes
must be here.
Step
å Fasten both INNER UPRIGHTS (M) to the LEG (R). Use
four BLACK 1-7/8" FLAT HEAD SCREWS (ZZ).
å Place a CASTER BRACKET (GG) over each hole in
the end of the LEG (R). Carefully insert a CASTER (FF)
through each BRACKET on the LEG and into the holes in
the edge of the LEG.
Step 11
158097 www.sauder.com/servicesPage 16
BLACK 1-7/8" FLAT HEAD SCREW
(4 used in this step)
ZZ
FF
GG M
M
Surface without
EXTENSION SLIDES
The CASTER should overhang
this bottom surface more.
R
Don't worry. It isn't
Rome. This can be built
in a day.
StepStep 12
158097www.sauder.com/services Page 17
å Carefully stand your unit upright.
å To insert the PULL-OUT TOP (I) into your unit, line up the
LOCKING EXTENSION SLIDES (Z) on the TOP with the LOCKING
EXTENSION RAILS (Y) on the unit and push the TOP into the unit
until the drawer is fully inserted. The drawer will push in hard until
it is all the way in, then it will slide in and out easier.
å To insert the INNER UPRIGHTS (M) into your unit, line up the
EXTENSION SLIDES (X) on the INNER UPRIGHTS with the
EXTENSION RAILS (W) on the OUTER UPRIGHTS (L) and push
the INNER UPRIGHTS into the unit until the INNER UPRIGHTS are
fully inserted. The UPRIGHTS will push in hard until they are all
the way in, then they will slide in and out easier.
å Center a SCREW COVER (WW) over the head of each SCREW
and press firmly.
To cover screws
WW
L
M
M
I
(4 used)
Y
Z
XW
Step
BLACK 1-1/4" FLAT HEAD SCREW
(2 used in this step)
BBB
å Fasten two FLIP-UP TOP HINGES (JJ) to the FLIP-UP TOP (K).
Use four BLACK 9/16" LARGE HEAD SCREWS (EEE).
å Fasten the LEG STOP (V) to the FLIP-UP TOP (K). Use two
BLACK 1-1/4" FLAT HEAD SCREWS (BBB).
Step 13
158097 www.sauder.com/servicesPage 18
K
V
JJ
Unfinished surface
Rounded edge
BLACK 9/16" LARGE HEAD SCREW
(4 used in this step)
EEE
Step
å Fasten the FLIP-UP TOP HINGES (JJ) on the FLIP-UP
TOP (K) to the PULL-OUT TOP (I). Use four BLACK 9/16"
LARGE HEAD SCREWS (EEE).
å Fasten the MAGNETIC CATCH (KK) to the FRONT
MOLDING (S). Use two BLACK 9/16" LARGE
HEAD SCREWS (EEE).
Step 14
158097www.sauder.com/services Page 19
I
K
BLACK 9/16" LARGE HEAD SCREW
(6 used in this step)
EEE
KK
EEE
S
Finished surface
Rounded edge
StepStep 15
158097 www.sauder.com/servicesPage 20
å Fasten the DRAWER RIGHT (35AY) and the DRAWER LEFT (35AZ)
to the SLIDING SHELF (O). Use four BROWN 1" FLAT
HEAD SCREWS (DDD).
å Fasten the SLIDING SHELF BACK (P) to the SLIDING SHELF (O).
Use three BLACK 1-7/8" FLAT HEAD SCREWS (ZZ).
BROWN 1" FLAT HEAD SCREW
(4 used for the SLIDES)
DDD
Roller end
Roller end
O
P
BLACK 1-7/8" FLAT HEAD SCREW
(3 used in this step)
ZZ
If the SLIDING SHELF BACK has
a finished surface, it should be
facing the SLIDING SHELF.
Finished edge
Finished surface

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