SEW-Eurodrive MOVIPRO PHE10A 3 A-00 Series User manual

*23541253_0517*
Drive Technology \ Drive Automation \ System Integration \ Services
Revision
Drive and Application Controller
MOVIPRO® PHE10A-..-3..A-00..
Edition 05/2017 23541253/EN

SEW-EURODRIVE—Driving the world

Table of contents
Revision – MOVIPRO® PHE10A-..-3..A-00.. 3
Table of contents
1 Revision..................................................................................................................................... 4
2 Device structure ....................................................................................................................... 5
2.1 Type designation.............................................................................................................5
2.2 Operating principle..........................................................................................................6
2.2.1 Power supply three-phase current with Ethernet interface ............................ 6
2.3 Function units..................................................................................................................7
2.3.1 Communication and control unit..................................................................... 7
3 Electrical installation................................................................................................................ 8
3.1 Connection blocks...........................................................................................................8
3.1.1 Design with radio modem............................................................................... 9
3.1.2 Design with Ethernet interface ..................................................................... 10
3.1.3 Power supply connection ............................................................................. 10
3.1.4 Auxiliary axis connection.............................................................................. 11
3.2 Electrical connections ...................................................................................................11
3.2.1 Representation of connections..................................................................... 11
3.2.2 Connection cables........................................................................................ 11
3.2.3 Cable structure............................................................................................. 12
3.2.4 X1021: MOVITRANS® THM20C pick-up...................................................... 13
3.2.5 X1201: AC400V input................................................................................. 14
3.2.6 X2011: Motor with brake control .................................................................. 16
3.2.7 X2201: MOVIMOT® auxiliary axis................................................................. 19
3.2.8 X2211: MOVIMOT® auxiliary axis................................................................. 21
3.2.9 X4011: RS485 interface – external .............................................................. 23
3.2.10 X4022: RS485 interface – service................................................................ 24
3.2.11 X4111: CAN bus – external.......................................................................... 25
3.2.12 X4211: WLAN antenna (main) ..................................................................... 27
3.2.13 X4233: Ethernet fieldbus.............................................................................. 28
3.2.14 X4261: WLAN antenna (aux) ....................................................................... 29
3.2.15 X4401: ID module ........................................................................................ 30
3.2.16 X5002_1: Digital inputs/outputs – communication and control unit.............. 31
3.2.17 X5002_2: Digital inputs/outputs – communication and control unit.............. 32
3.2.18 X5002_3: Digital inputs/outputs – communication and control unit.............. 33
3.2.19 X5502: Safe disconnection – input............................................................... 34
23541253/EN – 05/2017

1Revision
Revision – MOVIPRO® PHE10A-..-3..A-00..
4
1 Revision
This revision applies to the following documentation: "MOVIPRO®
PHE10A‑..‑3..A‑00.." operating instructions, edition 11/2016.
Replacements • Chapter 3.1 "Type designation" is replaced by "Type designation"(→25).
• The sub-topic "Fieldbus interface"(→ 27) is replaced in chapter 3.8.2 "Commu-
nication and control unit".
• Chapter 6.8 "Connection blocks" is replaced by "Connection blocks"(→28).
• Chapter 6.9 "Electrical connections" is replaced by "Electrical
connections"(→211).
Supplements • Chapter 3.7 "Functional principle" is supplemented with sub-chapter "Power supply
three-phase current with Ethernet interface"(→26).
23541253/EN – 05/2017

2
Device structure
Type designation
Revision – MOVIPRO® PHE10A-..-3..A-00.. 5
2 Device structure
2.1 Type designation
The type designation contains the following data:
PHE10A MOVIPRO® drive and application controller
-
.Power supply:
A=Three-phase current
T=MOVITRANS®
.. Maximum S1 device power:
11=1.1kW
15=1.5kW
-
3Brake control: Control for 3-wire brakes from SEW‑EURODRIVE
.Design:
0=Standard
2=With pressure compensating valve
X. Auxiliary axis connection:
X0=Without connection for an auxiliary axis
X1=Connection for a MOVIMOT® auxiliary axis
.. Communication type:
WLAN single client IEEE802.11a/b/g
W1=Radio approval Europe
W2=Radio approval China
W3=Radio approval USA/Canada
W4=Radio approval Brazil
W5=Radio approval Mexico
W6=Radio approval India
W7=Radio approval Thailand
Ethernet interface
E4=Ethernet
A-00 Device generation: GenerationA standard device
/001 Device option: Input for safe disconnection
23541253/EN – 05/2017

2Device structure
Operating principle
Revision – MOVIPRO® PHE10A-..-3..A-00..
6
2.2 Operating principle
2.2.1 Power supply three-phase current with Ethernet interface
The block diagram below shows the basic structure of the device:
PHE
[A]
X4233
X5002_1
X5002_2 X5002_3
X4011 X4111
X4211
[B] [C]
[4]
[5]
[6]
[7]
X4022
X5502
X1201
DC 24V
DC 24V
RS485
[3]
[1]
E/A
[2]
CAN
X2011
X2211
3~
RS485
AC
UZ
DC24V
20462899467
[A]–Communication and control unit
[1] Fieldbus connection, Controller type
[2] Service unit
[B] – Power supply
[3] Phase failure detection
[4] High-voltage switched-mode power supply
[5] Interface adapter
[C]–Power section
[6] Frequency inverter on MOVIMOT® basis
[7] Brake control
23541253/EN – 05/2017

2
Device structure
Function units
Revision – MOVIPRO® PHE10A-..-3..A-00.. 7
2.3 Function units
2.3.1 Communication and control unit
The function module consists of the following internal elements.
Fieldbus interface
Depending on the design, one of the following communication options is available:
Ethernet
The device is equipped with a UDP-capable Ethernet interface for connection to the
fieldbus. The fieldbus is connected via plug connectors.
For further information, refer to chapter "Electrical connections"(→211).
WLAN
NOTICE
Damage to the radio modem due to missing terminating resistors.
Damage to the radio modem.
• Connect a 50 Ω terminating resistor to those antenna ports that are not in use.
The MOVIPRO® device has a "Radio Ethernet Client 5 GHz" (REC5) radio modem for
connection to a wireless infrastructure network. It can be used for the frequency
blocks 2.4GHz (IEEE802.11b/g) and 5GHz (IEEE802.11a).
The radio connection is designed for communication with the higher-level controller.
The MOVIPRO® device is accessible as a terminal in the network.
For more information, technical data and certifications, refer to the following docu-
mentation: "MOVIPRO® REC5 Radio Modem" addendum to the operating instructions.
23541253/EN – 05/2017

3Electrical installation
Connection blocks
Revision – MOVIPRO® PHE10A-..-3..A-00..
8
3 Electrical installation
3.1 Connection blocks
WARNING
Electric shock due to connecting or disconnecting plug connectors when voltage is
applied.
Severe or fatal injuries.
• Disconnect all supply voltages.
• Make sure that the device is de-energized.
• Never plug or unplug the plug connectors while they are energized.
INFORMATION
Some connections depend on the device design. For information regarding the type
of connection present at your device, refer to the device designation and the designa-
tions of the function unit on the nameplates. For information on the function units,
refer to chapter "Labels on the GHYLFH".
Connection [B] is only occupied if the device has an auxiliary axis connection. The
type designation contains the information if an auxiliary axis connection is present.
See chapter "Type designation"(→25) for additional information.
Make sure that the latches of the connections engage after you plugged the plug con-
nector into the connections.
23541253/EN – 05/2017

3
Electrical installation
Connection blocks
Revision – MOVIPRO® PHE10A-..-3..A-00.. 9
3.1.1 Design with radio modem
[4][2] [5] [6] [7][1] [3][B] [A]
[13] [12] [10] [9] [8] [11]
36028810607195787
[A] Power supply connection (→210)
[B] Auxiliary axis connection (→211)
[1] X2011 Motor with brake control
[2] X4022 RS485 interface – service (→224)
[3] X5502 Safe disconnection – input (→234)
[4] X5002_1 Digital inputs/outputs – communication and control unit (→231)
[5] X5002_3 Digital inputs/outputs – communication and control unit (→233)
[6] X4401 ID module (→230)
[7] X4211 WLAN antenna (main)
[8] X4111 CAN bus – external
[9] X4011 RS485 interface – external (→223)
[10] X5002_2 Digital inputs/outputs – communication and control unit (→232)
[11] X4261 WLAN antenna (aux)
[12] Pressure compensating valve, only available for devices with type designation PHE10A‑..‑32..
[13] Device connection point for grounding or equipotential bonding
23541253/EN – 05/2017

3Electrical installation
Connection blocks
Revision – MOVIPRO® PHE10A-..-3..A-00..
10
3.1.2 Design with Ethernet interface
[4][2] [5] [6][1] [3][B] [A]
[11] [10] [9] [8] [7]
20462903435
[A] Power supply connection (→210)
[B] Auxiliary axis connection (→211)
[1] X2011 Motor with brake control (→216)
[2] X4022 RS485 interface – service (→224)
[3] X5502 Safe disconnection – input (→234)
[4] X5002_1 Digital inputs/outputs – communication and control unit (→231)
[5] X5002_3 Digital inputs/outputs – communication and control unit (→233)
[6] X4401 ID module (→230)
[7] X4111 CAN bus – external (→225)
[8] X4011 RS485 interface – external (→223)
[9] X5002_2 Digital inputs/outputs – communication and control unit (→232)
[10] X4233 Ethernet fieldbus (→228)
[11] Device connection point for grounding or equipotential bonding
3.1.3 Power supply connection
Type designation Connection
PHE10A‑A..‑3.X1..
[1] [2]
[1]Not occupied
[2]"X1201: AC400V input"(→214)
PHE10A‑T..‑3.X1..
[1] [2]
[1]X1021_2: MOVITRANS® THM20C pick-
up(→213)
[2]X1021_1: MOVITRANS® THM20C pick-
up(→213)
23541253/EN – 05/2017

3
Electrical installation
Electrical connections
Revision – MOVIPRO® PHE10A-..-3..A-00.. 11
3.1.4 Auxiliary axis connection
Type designation Connection
PHE10A‑A..‑3.X1..
[1]
[1]"X2211: MOVIMOT® auxiliary axis"(→221)
PHE10A‑T..‑3.X1..
[1]
[1]"X2201: MOVIMOT® auxiliary axis"(→219)
3.2 Electrical connections
3.2.1 Representation of connections
The wiring diagrams show the contact end of the connections.
3.2.2 Connection cables
INFORMATION
For more information on cable types, refer to the chapter Technical data.
Connection cables are not included in the delivery.
Prefabricated cables for connecting SEW‑EURODRIVE components can be ordered.
For each connection, the available prefabricated cables are listed. Specify the part
number and length of the required cable in your order.
The number and design of the required connection cables depend on the device
design and the components to be connected. This is why you do not need all listed
cables.
Cable types
The table below shows the depiction and what they mean:
Depiction Meaning
Set length
Variable length
Suitable for cable carriers
Not suitable for cable carriers
23541253/EN – 05/2017

3Electrical installation
Electrical connections
Revision – MOVIPRO® PHE10A-..-3..A-00..
12
3.2.3 Cable structure
Diagram
The following table shows the cable structure based on an example:
Depiction Meaning
( Cable shield
4 Number of core pairs (in twisted cables only)
X
2 Number of cores
X G - with green-yellow PE conductor
X - without PE
0.25 Core cross section in mm2
) Cable shield
+ A plus sign is added to cores with other features.
…
Examples
The following examples illustrate the cable designation:
•3G1.5:
Cable with 3 cores of 1.5mm2 each, one green-yellow cable
•((2X2X0.25)+4G2.5):
Shielded hybrid cable with
– 4 twisted-pair cables of 0.25mm2 each, shielded, and
– 4 power cores of 2.5mm2 each, one green-yellow cable.
23541253/EN – 05/2017

3
Electrical installation
Electrical connections
Revision – MOVIPRO® PHE10A-..-3..A-00.. 13
3.2.4 X1021: MOVITRANS® THM20C pick-up
Function
Unit supply with MOVITRANS® THM20C pick-up
Connection type
Han®Q4/2, female
Wiring diagram
1 11 3
122 4PE
No. Name Function
1 THMPole1 MOVITRANS® pick-up pole 1
2 n.c. Not connected
3 THMPole2 MOVITRANS® pick-up pole 2
4 n.c. Not connected
11 n.c. Not connected
12 n.c. Not connected
PE PE PE connection
THM20C/THM20E pick-ups
Note that the connection X1021 can only be used for the THM20C pick-up. For more
information on the connection components, refer to the following documentation:
"MOVITRANS® THM20C/THM20E Pick-Ups" operating instructions.
23541253/EN – 05/2017

3Electrical installation
Electrical connections
Revision – MOVIPRO® PHE10A-..-3..A-00..
14
3.2.5 X1201: AC400V input
Function
AC 400V input to supply devices up to 16kW
Connection type
Han®Q4/2, male
Wiring diagram
1
11
12 2
3
4PE
No. Name Function
1 L1 Supply system phase 1
2 L2 Supply system phase 2
3 L3 Supply system phase 3
4 n.c. Not connected
11 n.c. Not connected
12 n.c. Not connected
PE PE PE connection
Connection cables
Cable Length/installation
type
Component
Length 6.3m: Part number: 11723815
Cable design: 4G2.5
Han®Q 4/2 ↔tab connectors 6.3
Fixed length Sliding contacts
Part number: 11745614
Cable design: (4G4)
Han®Q4/2 ↔Open with conductor end sleeves
Variable length
–
23541253/EN – 05/2017

3
Electrical installation
Electrical connections
Revision – MOVIPRO® PHE10A-..-3..A-00.. 15
Cable Length/installation
type
Component
Part number: 18150306
Cable design: (4G2.5)
Han®Q4/2 ↔Han®Q 4/2 male
Variable length
–
Part number: 18174213
Cable design: (4G2.5)
Han®Q4/2 ↔Open with conductor end sleeves
Variable length –
Part number: 18174221
Cable design: (4G2.5)
Han®Q4/2 ↔Open with conductor end sleeves
Variable length –
Conductor assignment
Part number Signal name Color coding
11745614
18174213
18174221
L1 Black / U
L2 Black / V
L3 Black / W
PE Green/yellow
23541253/EN – 05/2017

3Electrical installation
Electrical connections
Revision – MOVIPRO® PHE10A-..-3..A-00..
16
3.2.6 X2011: Motor with brake control
NOTICE
Damage or malfunction due to use of motors with built-in brake rectifiers.
Damage to the drive system or its environment.
• Do not use motors with built-in brake rectifiers in conjunction with this device.
Function
Power connection for motor with brake up to 4kW
Connection type
Han®Q8/0, female
Wiring diagram
8
5
31
2
4
PE
6
7
No. Name Function
1 U Motor phase U output
2 14 Brake terminal 14 (white)
3 W Motor phase W output
4 15 Brake terminal 15 (blue)
5 TF/TH/KTY+ Motor temperature sensor (+)
6 13 Brake terminal 13 (red)
7 V Motor phase V output
8 TF/TH/KTY- Motor temperature sensor (-)
PE PE PE connection
23541253/EN – 05/2017

3
Electrical installation
Electrical connections
Revision – MOVIPRO® PHE10A-..-3..A-00.. 17
Connection cables
The following table shows the cables available for this connection. The cables are ap-
proved up to 2.2kW according to IEC / UL.
Cables Length/
installation
type
Component
Part number: 18125794
Han®Q 8/0 ↔terminal box connection M4
Variable
length
DRS71 – 90
DRE80 – 90
Part number: 18127703
Han®Q8/0↔ISW
Variable
length
DRS71–90W
DRE80–90MW
Part number: 18127681
Han®Q8/0↔ISm
Variable
length
DRS71 – 80Mm
DRE80 – 80Mm
Part number: 18127711
Han®Q8/0↔ABB8
Variable
length
DRS71 – 90
DRE80 – 90M
Part number: 18127738
Han®Q8/0↔ASB8
Variable
length
DRS71 – 90
DRE80 – 90M
23541253/EN – 05/2017

3Electrical installation
Electrical connections
Revision – MOVIPRO® PHE10A-..-3..A-00..
18
Conductor assignment
Part number Signal name Color coding
18125794
18143776
U1 Black/U1
V1 Black/V1
W1 Black/W1
4a Black/1
3a Black/2
5a Black/3
1b Black/4
2b Black/5
PE connection Green-yellow + shield end
(Inner shield)
Connecting the hybrid cable
The following figure shows the connection of the hybrid cable to the terminal box of
the motor. Also observe the wiring diagram of the respective motor.
1
BK/5
BK/4
1b
2b
BK/3
BK/1
BK/2
a a a a a2 3 4 5
BK/W1
U1 V1 W1
GNYE
PE
BK/V1
BK/U1
U1 V1 W1
W2 U2 V2
U1 V1 W1
W2 U2 V2
18014401328186635
23541253/EN – 05/2017

3
Electrical installation
Electrical connections
Revision – MOVIPRO® PHE10A-..-3..A-00.. 19
3.2.7 X2201: MOVIMOT® auxiliary axis
Function
Power connection for MOVIMOT® auxiliary axis with DC 560 V supply
Connection type
Han®Q8/0, female
Wiring diagram
8
5
31
2
4
PE
6
7
No. Name Function
1 +Uz DC link (+)
2 n.c. Not connected
3 -Uz DC link (-)
4 +24V DC 24 V output
5 GND Reference potential
6 RS+ RS485 data line (+)
7 CP Coding pin
8 RS- RS485 data line (-)
PE PE PE connection
Connection cables
Cables Length/installation
type
Component
Part number: 11744987
Cable design: 4G1.5+(3X0.75)+(2X0.75)
Han®Q8/0 ↔Open with conductor end sleeves
Variable length MOVIMOT®
MM03D‑503‑00 –
MM22D‑503‑00
23541253/EN – 05/2017

3Electrical installation
Electrical connections
Revision – MOVIPRO® PHE10A-..-3..A-00..
20
Cables Length/installation
type
Component
Part number: 18224520
Cable design: 4G1.5+(3X0.75)+(2X0.75)
Han®Q 8/0 ↔APGX
Variable length MOVIMOT®
MM03D‑503‑00 –
MM22D‑503‑00
The following figure shows an example of the wiring of an external MOVIMOT® with
DC supply:
MOVIMOT®
13
15
14
⊥
24 V
RS+
f1 / f2
RS-
K1a K1b
R
L
L1
L3
L2
y
bk / L1
bk / L3
og / RS+
gn / RS-
wh / 0 V
rd / 24 V
X2201
y y
9007213358268171
Conductor assignment
Part number Signal name Color coding
11744987
+Uz Black/1
-Uz Black/3
+24V Red/24V
GND White/0V
RS+ Orange/RS+
RS- Green/RS-
PE Green/yellow
23541253/EN – 05/2017