SICK TiM1 Series User manual

OPERATING INSTRUCTIONS
TiM1xx
2D LiDAR sensors

Described product
TiM1xx
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is only
permissible within the limits of the legal determination of Copyright Law. Any modifica‐
tion, abridgment or translation of this document is prohibited without the express writ‐
ten permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
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Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Explanation of symbols............................................................................ 5
1.3 Scope of delivery....................................................................................... 6
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 7
2.3 Limitation of liability................................................................................. 7
2.4 Modifications and conversions................................................................ 7
2.5 Requirements for skilled persons and operating personnel.................. 8
2.6 Operational safety and particular hazards.............................................. 8
3 Product description........................................................................... 10
3.1 Product characteristics............................................................................ 10
3.2 Setup and dimensions............................................................................. 12
3.3 Status indicators....................................................................................... 13
3.4 Product ID.................................................................................................. 13
4 Transport and storage....................................................................... 15
4.1 Transport................................................................................................... 15
4.2 Unpacking.................................................................................................. 15
4.3 Transport inspection................................................................................. 15
4.4 Storage...................................................................................................... 15
5 Mounting............................................................................................. 16
5.1 Mounting instructions............................................................................... 16
5.2 Mounting device....................................................................................... 16
5.3 Mounting multiple devices....................................................................... 16
6 Electrical installation........................................................................ 17
6.1 Safety......................................................................................................... 17
6.2 Electrical connection of the sensor......................................................... 17
7 Operation............................................................................................ 20
7.1 Operation via SOPAS ET........................................................................... 20
7.2 Operation via IO-Link................................................................................ 22
7.2.1 Process data............................................................................ 23
7.2.2 Device data.............................................................................. 23
8 Maintenance...................................................................................... 24
8.1 Cleaning..................................................................................................... 24
8.2 Maintenance............................................................................................. 24
9 Troubleshooting................................................................................. 25
CONTENTS
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9.1 Errors......................................................................................................... 25
9.2 Detecting and displaying errors............................................................... 25
9.3 Information for the service case.............................................................. 25
9.4 Returns...................................................................................................... 25
9.5 Repairs...................................................................................................... 26
9.6 Disposal..................................................................................................... 26
10 Technical data.................................................................................... 27
10.1 Features.................................................................................................... 27
10.2 Performance............................................................................................. 27
10.3 Interfaces.................................................................................................. 28
10.4 Mechanics/electronics............................................................................. 28
10.5 Ambient data............................................................................................. 28
11 Accessories........................................................................................ 29
12 Annex.................................................................................................. 30
12.1 EU declaration of conformity / Certificates............................................. 30
12.2 Licenses.................................................................................................... 30
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully before starting any work on the device, in
order to familiarize yourself with the device and its functions.
The instructions constitute an integral part of the product and are to be stored in the
immediate vicinity of the device so they remain accessible to staff at all times. Should
the device be passed on to a third party, these operating instructions should be handed
over with it.
These operating instructions do not provide information on operating the machine or
system in which the device is integrated. For information about this, refer to the operat‐
ing instructions of the specific machine.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. The
warnings are introduced by signal words that indicate the extent of the danger. These
warnings must be observed at all times and care must be taken to avoid accidents, per‐
sonal injury, and material damage.
DANGER
… indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
… indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
… indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
… indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
… highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
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1.3 Scope of delivery
Included with delivery:
■2D LiDAR sensor
■Optional: Accessories
Supplied documentation:
■SafetyNotes
NOTE
All available documentation can be found online at
bwww.sick.com/TiM1xx
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2 Safety information
2.1 Intended use
The 2D TiM1xx LiDAR sensor is an intelligent sensor for invisibly detecting objects in
areas (fields) to be monitored. It is designed for mobile or stationary use indoors in
standalone operation, with a scanning range of up to 3 m (TiM10x) or 10 m (TiM15x).
The device features a configurable detection field, the shape of which can be freely
defined. If the device detects that the field has been breached, it signals this at the
switching output.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Device should be used only in accordance with its intended use.
■All information in these operating instructions must be strictly observed.
2.3 Limitation of liability
Applicable standards and regulations, the latest state of technological development,
and our many years of knowledge and experience have all been taken into account
when assembling the data and information contained in these operating instructions.
The manufacturer accepts no liability for damage caused by:
■Failing to observe the operating instructions
■Incorrect use
■Use by untrained personnel
■Unauthorized conversions
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
With special variants, where optional extras have been ordered, or owing to the latest
technical changes, the actual scope of delivery may vary from the features and illustra‐
tions shown here.
2.4 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
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Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.5 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The operating instructions state the following qualification requirements for the various
areas of work:
■Instructed personnel have been briefed by the operator about the tasks assigned
to them and about potential dangers arising from improper action.
■Skilled personnel have the specialist training, skills, and experience, as well as
knowledge of the relevant regulations, to be able to perform tasks delegated to
them and to detect and avoid any potential dangers independently.
■Electricians have the specialist training, skills, and experience, as well as knowl‐
edge of the relevant standards and provisions to be able to carry out work on elec‐
trical systems and to detect and avoid any potential dangers independently. In Ger‐
many, electricians must meet the specifications of the BGV A3 Work Safety Regu‐
lations (e.g. Master Electrician). Other relevant regulations applicable in other
countries must be observed.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the WindowsTM operating system in use
■Basic knowledge of the design and setup of the described con‐
nections and interfaces
■Basic knowledge of data transmission
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment for the
particular application
2.6 Operational safety and particular hazards
Please observe the safety notes and the warnings listed here and in other chapters of
these operating instructions to reduce the possibility of risks to health and avoid dan‐
gerous situations.
2 SAFETY INFORMATION
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CAUTION
Optical radiation: Laser class 1
The accessible radiation does not pose a danger when viewed directly for up to 100
seconds. It may pose a danger to the eyes and skin in the event of incorrect use.
■Do not open the housing. Opening the housing may increase the level of risk.
■Current national regulations regarding laser protection must be observed.
WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■The power supply must be disconnected when attaching and detaching electrical
connections.
■The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■National and regional regulations must be complied with.
■Safety requirements relating to work on electrical systems must be complied with.
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3 Product description
3.1 Product characteristics
Measurement principle
The device is an opto-electronic LiDAR sensor that uses laser beams for non-contact
scanning of the outline of its surroundings on a plane. The device measures its sur‐
roundings in two-dimensional polar coordinates, relative to its measurement origin. Its
measurement origin is marked by a circular indentation in the center of the optics
cover. If a laser beam strikes an object, the position of that object is determined in
terms of distance and direction.
Figure 1: The 2D LiDAR sensor measurement principle
Range finding
The device emits beams pulsed by a laser diode. If a laser pulse hits an object or per‐
son, it is reflected on the surface of the object or person in question. The reflection is
registered by a photosensitive element in the device receiver. The device uses SICK’s
own HDDM+ (High Definition Distance Measurement plus) technology. With this mea‐
surement process, a measured value is formed by evaluating multiple single pulses.
The device calculates the distance from the object based on the elapsed time that the
light requires between emitting the beam and receiving the reflection. Radar systems
apply this “pulse time-of-flight measurement” principle in a similar way.
Direction measurement
The device uses a rotating mirror to deflect the emitted laser beams, thereby scanning
its surroundings in a circular pattern. The measurements are triggered internally by an
encoder in regular angle increments. The device has a scanning frequency of 14.5 Hz.
The measuring procedure uses a histogram of multiple pulses to determine individual
measured values.
3 PRODUCT DESCRIPTION
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1
2
1Device
2Laser pulse
0
60
120
180
240
300
0 2000 3000 5000 70004000 6000 900080001000 10000
Range (mm)
Spot diameter (mm)
Spot diameter of a submeasuring point.
Divergence 9 mrad, spot diameter on the front screen 6 mm
Elongation of the overlayed submeasuring points in direction of deflection
at angle step 1°.
Divergence 26.5 mrad, spot diameter on the front screen 6 mm
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3.2 Setup and dimensions
3
4
2
58
7
‒100°
90°
–90°
0°
ß
1
9
44.4 ( 1.75)
47.7 (
1.88
)
18.1
(
0.71
)
75.8
(2.98)
27.3
(
1.07
)
8 (
0.31
)
53 (
2.09
)
Repair warranty
void if broken
59.6 ( 2.35 )
7(
0.28
)
76.6 ( 3.02 )
M3
4(
0.16
)
6.2 (
0.24
)
1
2
3
4
5
30°
200°
100°
1
6
30
(
1.18
)
59.6 (
2.35
)
60 ( 2.36 )
Figure 2: Setup and dimensions TiM1xx
1M3 threaded mounting hole, 2.8 mm deep (blind hole thread), tightening torque 0.8 Nm
2Optics cover
3Receiving range (light inlet)
4Transmission range (light emission)
5Green LED
6Red LED
7Marking for the position of the light emission level
85-pin M12 male connector, rotatable
9Area in which no reflective surfaces are permitted when the device is mounted
ßBearing marking to support alignment (0° axis)
à200° aperture angle (visual range)
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3.3 Status indicators
Status indicators
1 2
Figure 3: Status indicators
1Green LED
2Red LED
LED (green) LED (red) Description
O- Device ready/monitoring mode
O O Field breach (if there are lots of field
breaches in a short space of time,
the red LED lighting up might look
like flashing)
Ö
Light pattern: 1x long,
1x short
Service mode (e.g., firmware update,
device diagnostics, parameter config‐
uration)
-O orÖ
Light pattern depending on
error cause
Error, details see "Errors", page 25
- - Device without supply voltage
O = illuminated; Ö = flashing
3.4 Product ID
Type label
The following information can be read from the type label on the device:
1
2
34
6
7
8
TIM100-3010200
2.2W 5.2W 6
5
Figure 4: TiM1xx type label (example)
1Type designation
2Part number
3Serial number
4Electrical connections
5MAC address
6Conformity mark/certification mark
7Production date
PRODUCT DESCRIPTION 3
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8QR code with part number and serial number
3 PRODUCT DESCRIPTION
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4 Transport and storage
4.1 Transport
For your own safety, please read and observe the following notes:
NOTICE
Damage to the product due to improper transport.
■The device must be packaged for transport with protection against shock and
damp.
■Recommendation: Use the original packaging as it provides the best protection.
■Transport should be performed by trained specialist staff only.
■The utmost care and attention is required at all times during unloading and trans‐
portation on company premises.
■Note the symbols on the packaging.
■Do not remove packaging until immediately before you start mounting.
4.2 Unpacking
■Before unpacking, it may be necessary to equalize the temperature to protect the
device from condensation.
■Handle the device with care and protect it from mechanical damage.
4.3 Transport inspection
Immediately upon receipt in Goods-in, check the delivery for completeness and for any
damage that may have occurred in transit. In the case of transit damage that is visible
externally, proceed as follows:
■Do not accept the delivery or only do so conditionally.
■Note the scope of damage on the transport documents or on the transport com‐
pany's delivery note.
■File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.4 Storage
Store the device under the following conditions:
■Recommendation: Use the original packaging.
■Do not store outdoors.
■Store in a dry area that is protected from dust.
■So that any residual damp can evaporate, do not package in airtight containers.
■Do not expose to any aggressive substances.
■Protect from sunlight.
■Avoid mechanical shocks.
■Storage temperature: see "Technical data", page 27.
■Relative humidity: see "Technical data", page 27.
■For storage periods of longer than 3 months, check the general condition of all
components and packaging on a regular basis.
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5 Mounting
5.1 Mounting instructions
•Observe the technical data.
•Protect the sensor from direct and indirect sunlight.
•To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.
•The mounting site has to be designed for the weight of the device.
•The device can be mounted in any position.
•It should be mounted so that it is exposed to as little shock and vibration as possi‐
ble. Optional mounting accessories are available, see "Accessories", page 29.
•During mounting, make sure there is no reflective surface behind the reference
target, see "Setup and dimensions", page 12.
•To avoid inaccurate measurements when installing multiple devices: Make sure
that the laser spot of one device is not in the visible range of another device, see
"Mounting multiple devices", page 16.
•Avoid having shiny or reflective surfaces in the scanning range, e.g., stainless
steel, aluminum, glass, reflectors, or surfaces with these types of coatings.
•Protect the device from moisture, contamination, and damage.
•Make sure that the status indicator is clearly visible.
•Do not subject the device to excessive shock or vibrations. In systems subjected to
heavy vibrations, secure the fixing screws with screw-locking devices.
5.2 Mounting device
1. Mount the LiDAR sensor using the designated fixing holes, see "Setup and dimen‐
sions", page 12.
2. Make the electrical connection. Attach and tighten a voltage-free cable, see "Elec‐
trical connection of the sensor", page 17.
3. Switch on the supply voltage.
✓The green operating LED lights up.
4. Align the vertical center line of the field of view of the device with the center of the
area to be monitored. The marking on the upper side of the optics cover serves as
a bearing alignment aid.
5.3 Mounting multiple devices
The device has been designed to minimize the probability of mutual interference with
devices of the same type. To rule out even the slightest effects on the measurement
accuracy, the devices should be arranged such the laser beams are not received by
another device.
5 MOUNTING
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6 Electrical installation
6.1 Safety
WARNING
Personal injury due to incorrect supply voltage.
An incorrect supply voltage may result in personal injury.
■Only operate the device using safety extra-low voltage and safe electrical insula‐
tion as per protection class III.
NOTICE
Equipment damage or unpredictable operation due to working with live parts.
Working with live parts may result in unpredictable operation.
■Only carry out wiring work when the power is off.
■Only connect and disconnect electrical connections when the power is off.
6.2 Electrical connection of the sensor
NOTICE
All electrical circuits must be connected to the device with safety extra-low voltage
(SELV or PELV).
Protect the device with an external 0.8 A slow-blow fuse at the beginning of the supply
cable.
1. Ensure that the voltage supply is not connected.
2. Connect the device as shown in the connection diagram and electrical block dia‐
grams.
1
2
4
3
5
L+
1
brn
M
3
blu
IO-Link/Q1
4
blk
reserved
2
wht
In/MF
5
gra
Figure 5: Connection diagram TiM10x, 5-pin
male connector
L+
1
brn
M
3
blu
IO-Link/Q1
4
blk
Q2
2
wht
In/MF
5
gra
Figure 6: Connection diagram TiM15x, 5-pin
male connector
Table 2: Legend for connection diagram
Contact Identification Wire color Description
1 L+ Brown Supply voltage VS
2 TiM10x: -
TiM15x: Q2
White TiM10x: reserved
TiM15x: switching output 2
3 M Blue Supply voltage GND
4 IO-Link/Q1Black IO-Link/switching output 1
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Contact Identification Wire color Description
5 In/MF Gray Input/multifunctional input
Electrical block diagrams
SOPASSOPAS
„USB 2.0“
USBUSB
TiM1xx
„DC 24 V“
SiLink2
Master
Figure 7: Electrical block diagram for configuration with SiLink2 Master
TiM1xx
IO-Link
Master
Figure 8: Electrical block diagram for configuration and operation with IO-Link Master
NOTICE
If the max. current of the IO-Link Master is not limited to 1 A: Protect the device with an
external 0.8 A slow-blow fuse.
TiM1xx
Connection box
Vs
customer-
provided
delay-
action
fuse
0.8A/T
Figure 9: Electrical block diagram for operation with direct connection
Switching output PNP or NPN
NOTICE
With NPN wiring, the switching output is already activated during the device initialization
phase.
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+
-
PNP
+
-
NPN
Figure 10: Connection example switching output
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7 Operation
7.1 Operation via SOPAS ET
Version 3.3.3 and higher of the SOPAS Engineering Tool (SOPAS ET) software can be
used to parameterization of the device and for service and diagnostic purposes.
The following are needed to parameterization of the device parameters using a com‐
puter:
– A computer with SOPAS ET installed and a free USB2.0-compatible port
– SICK SiLink2 Master (Order No. 1061790)
– Connection cable with M12 male and female connectors, 5-pin (e.g. Order No.
2096006)
Use the connection cable to connect the device to the SiLink2 Master and use the wall
plug supplied to connect the SiLink2 Master to the power network. Use the USB cable
supplied with the SiLink2 Master to connect it to the computer.
NOTE
The most up-to-date version of the SOPAS ET software can be downloaded from
www.sick.com/SOPAS_ET. The respective system requirements for installing SOPAS ET
are also specified there.
NOTE
To use SOPAS ET with the device, you need a device description file (SDD) for this
device. You can install this within SOPAS ET using the device catalog. An Internet con‐
nection is required to install the SDD file.
Following installation of the device description file, the device can be selected from the
device catalog and added to a project.
A connection to the device is established via the IO-Link communication interface. The
connection must be activated for data transmission (online).
Information about the device is displayed in the device window and the device can also
be configured here (Device> Open menu).
7 OPERATION
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