SICK UC40-112 Series User manual

OPERATING INSTRUCTIONS
UC40
Ultrasonic sensor

Described product
UC40
Manufacturer
SICK AG
Erwin-Sick-Str. 1
79183 Waldkirch
Germany
Legal information
This work is protected by copyright. Any rights derived from the copyright shall be
reserved for SICK AG. Reproduction of this document or parts of this document is
only permissible within the limits of the legal determination of Copyright Law. Any modi‐
fication, abridgment or translation of this document is prohibited without the express
written permission of SICK AG.
The trademarks stated in this document are the property of their respective owner.
© SICK AG. All rights reserved.
Original document
This document is an original document of SICK AG.
25
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Contents
1 About this document........................................................................ 5
1.1 Information on the operating instructions.............................................. 5
1.2 Explanation of symbols............................................................................ 5
1.3 Further information................................................................................... 6
2 Safety information............................................................................ 7
2.1 Intended use............................................................................................. 7
2.2 Improper use............................................................................................. 7
2.3 Cybersecurity............................................................................................ 7
2.4 Limitation of liability................................................................................. 7
2.5 Modifications and conversions................................................................ 8
2.6 Requirements for skilled persons and operating personnel.................. 8
2.7 Operational safety and specific hazards................................................. 8
3 Product description........................................................................... 10
3.1 Scope of delivery....................................................................................... 10
3.2 Type code.................................................................................................. 10
3.3 Device view................................................................................................ 11
4 Transport and storage....................................................................... 12
4.1 Transport................................................................................................... 12
4.2 Unpacking.................................................................................................. 12
4.3 Transport inspection................................................................................. 12
4.4 Storage...................................................................................................... 12
5 Mounting............................................................................................. 13
5.1 Mounting instructions............................................................................... 13
5.2 Arranging multiple devices....................................................................... 13
5.2.1 Mounting distances................................................................. 13
5.2.2 Synchronization and multiplex operation............................... 13
5.3 Alignment of the device............................................................................ 14
5.4 Aligning device with alignment aid.......................................................... 14
5.5 Locking and unlocking release button.................................................... 15
5.6 Mounting device....................................................................................... 15
6 Electrical installation........................................................................ 17
6.1 Wiring instructions.................................................................................... 17
6.2 Prerequisites for safe operation of the device........................................ 17
6.3 Pin assignment......................................................................................... 19
7 Operation............................................................................................ 21
7.1 Display and control elements.................................................................. 21
7.2 Note for teach-in....................................................................................... 21
7.3 Teach-in via pushbuttons......................................................................... 21
7.3.1 Setting pin 2 output (UC40-xxxxxH only)................................ 21
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7.3.2 Digital output1 teach-in.......................................................... 22
7.3.3 Digital output 2 teach-in (UC40-xxxxxH only)......................... 24
7.3.4 Analog output teach-in (UC40-xxxxxH only)............................ 25
7.3.5 Resetting the device to factory settings................................. 26
7.3.6 Activating and deactivating teach-in buttons and synchro‐
nization..................................................................................... 26
7.4 Teach-in via multifunctional input............................................................ 27
7.4.1 Setting pin 2 output (UC40-xxxxxH only)................................ 27
7.4.2 Digital output1 teach-in.......................................................... 27
7.4.3 Digital output 2 teach-in (UC40-xxxxxH only)......................... 29
7.4.4 Analog output teach-in (UC40-xxxxxH only)............................ 31
7.4.5 Resetting the device to factory settings................................. 31
7.4.6 Activating and deactivating teach-in buttons and synchro‐
nization..................................................................................... 32
7.4.7 Teaching in several synchronized devices.............................. 32
7.5 IO-Link....................................................................................................... 32
7.6 SOPAS ET................................................................................................... 32
8 Maintenance...................................................................................... 34
8.1 Maintenance plan..................................................................................... 34
8.2 Cleaning..................................................................................................... 34
9 Troubleshooting................................................................................. 35
9.1 Repairs...................................................................................................... 35
9.2 Returns...................................................................................................... 35
9.3 Disposal..................................................................................................... 35
10 Technical data.................................................................................... 36
10.1 Mechanics/Electronics............................................................................. 36
10.2 Dimensioned drawing............................................................................... 37
10.3 Performance............................................................................................. 39
10.4 Interfaces.................................................................................................. 39
10.5 Ambient data............................................................................................. 40
10.6 Temperature compensation..................................................................... 40
10.7 Detection ranges....................................................................................... 41
11 Accessories........................................................................................ 43
12 Annex.................................................................................................. 44
12.1 Declarations of conformity and certificates............................................ 44
12.2 Licenses.................................................................................................... 44
CONTENTS
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1 About this document
1.1 Information on the operating instructions
These operating instructions provide important information on how to use devices from
SICK AG.
Prerequisites for safe work are:
•Compliance with all safety notes and handling instructions supplied.
•Compliance with local work safety regulations and general safety regulations for
device applications
The operating instructions are intended to be used by qualified personnel and electrical
specialists.
NOTE
Read these operating instructions carefully to familiarize yourself with the device and its
functions before commencing any work.
The operating instructions are an integral part of the product. Store the instructions
in the immediate vicinity of the device so they remain accessible to staff at all times.
Should the device be passed on to a third party, these operating instructions should be
handed over with it.
These operating instructions do not provide information on the handling and safe
operation of the machine or system in which the device is integrated. Information on
this can be found in the operating instructions for the machine or system.
1.2 Explanation of symbols
Warnings and important information in this document are labeled with symbols. Sig‐
nal words introduce the instructions and indicate the extent of the hazard. To avoid
accidents, damage, and personal injury, always comply with the instructions and act
carefully.
DANGER
…indicates a situation of imminent danger, which will lead to a fatality or serious
injuries if not prevented.
WARNING
…indicates a potentially dangerous situation, which may lead to a fatality or serious
injuries if not prevented.
CAUTION
…indicates a potentially dangerous situation, which may lead to minor/slight injuries if
not prevented.
NOTICE
…indicates a potentially harmful situation, which may lead to material damage if not
prevented.
NOTE
…highlights useful tips and recommendations as well as information for efficient and
trouble-free operation.
ABOUT THIS DOCUMENT 1
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1.3 Further information
More information can be found on the product page. It can be called up via SICK
ProductID: pid.sick.com/{P/N}
{P/N} corresponds to the part number of the product (see type label).
The following information is available depending on the product:
•Data sheets
•This document in all available language versions
•CAD files and dimensional drawings
•Certificates (e.g., declaration of conformity)
•Other publications
•Software
•Accessories
1 ABOUT THIS DOCUMENT
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2 Safety information
2.1 Intended use
The UC40 ultrasonic sensor is used for non-contact detection and distance measure‐
ment. Detection and distance measurement below the operating range of the device is
not possible.
SICK AG assumes no liability for losses or damage arising from the use of the product,
either directly or indirectly. This applies in particular to use of the product that does not
conform to its intended purpose and is not described in this documentation.
2.2 Improper use
Any use outside of the stated areas, in particular use outside of the technical specifica‐
tions and the requirements for intended use, will be deemed to be incorrect use.
•The device does not constitute a safety component in accordance with the respec‐
tive applicable safety standards for machines.
•The device must not be used in explosion-hazardous areas, in corrosive environ‐
ments or under extreme environmental conditions.
•Any use of accessories not specifically approved by SICK AG is at your own risk.
WARNING
Danger due to improper use!
Any improper use can result in dangerous situations.
Therefore, observe the following information:
■Product should be used only in accordance with its intended use.
■All information in the documentation must be strictly observed.
■Shut down the product immediately in case of damage.
2.3 Cybersecurity
Overview
To protect against cybersecurity threats, it is necessary to continuously monitor and
maintain a comprehensive cybersecurity concept. A suitable concept consists of organi‐
zational, technical, procedural, electronic, and physical levels of defense and considers
suitable measures for different types of risks. The measures implemented in this
product can only support protection against cybersecurity threats if the product is used
as part of such a concept.
You will find further information at www.sick.com/psirt, e.g.:
•General information on cybersecurity
•Contact option for reporting vulnerabilities
•Information on known vulnerabilities (security advisories)
2.4 Limitation of liability
Relevant standards and regulations, the latest technological developments, and our
many years of knowledge and experience have all been taken into account when
compiling the data and information contained in these operating instructions. The
manufacturer accepts no liability for damage caused by:
■Non-adherence to the product documentation (e.g., operating instructions)
■Incorrect use
■Use of untrained staff
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■Unauthorized conversions or repair
■Technical modifications
■Use of unauthorized spare parts, consumables, and accessories
2.5 Modifications and conversions
NOTICE
Modifications and conversions to the device may result in unforeseeable dangers.
Interrupting or modifying the device or SICK software will invalidate any warranty claims
against SICK AG. This applies in particular to opening the housing, even as part of
mounting and electrical installation.
2.6 Requirements for skilled persons and operating personnel
WARNING
Risk of injury due to insufficient training.
Improper handling of the device may result in considerable personal injury and material
damage.
■All work must only ever be carried out by the stipulated persons.
The following qualifications are required for various activities:
Table 1: Activities and technical requirements
Activities Qualification
Mounting, maintenance ■Basic practical technical training
■Knowledge of the current safety regulations in the workplace
Electrical installation,
device replacement
■Practical electrical training
■Knowledge of current electrical safety regulations
■Knowledge of the operation and control of the devices in their
particular application
Commissioning, configura‐
tion
■Basic knowledge of the computer operating system used
■Basic knowledge of the design and setup of the described
connections and interfaces
■Basic knowledge of data transmission
Operation of the device for
the particular application
■Knowledge of the operation and control of the devices in their
particular application
■Knowledge of the software and hardware environment for the
particular application
2.7 Operational safety and specific hazards
Please observe the safety notes and the warnings listed here and in other sections
of this product documentation to reduce the possibility of risks to health and avoid
dangerous situations.
2 SAFETY INFORMATION
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WARNING
Electrical voltage!
Electrical voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■The power supply must be disconnected when attaching and detaching electrical
connections.
■The product must only be connected to a voltage supply as set out in the require‐
ments in the operating instructions.
■National and regional regulations must be complied with.
■Safety requirements relating to work on electrical systems must be complied with.
WARNING
Risk of injury and damage caused by potential equalization currents!
Improper grounding can lead to dangerous equipotential bonding currents, which may
in turn lead to dangerous voltages on metallic surfaces, such as the housing. Electrical
voltage can cause severe injury or death.
■Work on electrical systems must only be performed by qualified electricians.
■Follow the notes in the operating instructions.
■Install the grounding for the product and the system in accordance with national
and regional regulations.
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3 Product description
3.1 Scope of delivery
Scope of delivery
No. of
units
Component Note
1 Device in the version ordered -
1 Terminal bracket -
1 Printed safety notes, multilingual Brief information and general safety notes
Further topics
•Accessories
The actual scope of delivery may differ for special designs, additional orders or due to
the latest technical changes.
3.2 Type code
Type code structure
UC40 – a b c d e f
Position Description Characteristic
a Generation 1: 1. Generation
b Principle of operation 1: Button operation
c Operating range 2: 65 mm ... 350 mm
3: 200 mm ... 1,300 mm
4: 350 mm ... 3,400 mm
d Connection technology 1: male connector, M12, 5-pin
e Housingmaterial 1: PA66 plastic
f Output function B: 1 output
•1 push-pull digital output with IO-Link 1.1
H: 2 outputs
•1 push-pull digital output with IO-Link 1.1
•1 analog output (current and voltage) or push-pull
digital output with IO-Link 1.1 (selectable)
3 PRODUCT DESCRIPTION
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3.3 Device view
Device view
11
23
4
44
4
5
Figure 1: Device view, example UC40-11211x
12 teach-in buttons
2Release button
3Male connector, M12, 5-pin
44 status LEDs
5Ultrasonic transducer
Further topics
•Dimensioned drawing
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4 Transport and storage
4.1 Transport
NOTICE
Damage due to improper transport!
■The product must be packaged with protection against shock and damp.
■Recommendation: Use the original packaging.
■Note the symbols on the packaging.
■Do not remove packaging until immediately before you start mounting.
4.2 Unpacking
•To protect the device against condensation, allow it to equilibrate with the ambient
temperature before unpacking if necessary.
•Handle the device with care and protect it from mechanical damage.
4.3 Transport inspection
Immediately upon receipt in Goods-in, check the delivery for completeness and for any
damage that may have occurred in transit. In the case of transit damage that is visible
externally, proceed as follows:
•Do not accept the delivery or only do so conditionally.
•Note the scope of damage on the transport documents or on the transport compa‐
ny's delivery note.
•File a complaint.
NOTE
Complaints regarding defects should be filed as soon as these are detected. Damage
claims are only valid before the applicable complaint deadlines.
4.4 Storage
•Do not store outdoors.
•Store in a place protected from moisture and dust.
•Recommendation: Use the original packaging.
•Do not expose to any aggressive substances.
•Protect from sunlight.
•Avoid mechanical shocks.
•Storage temperature: see "Technical data", page 36.
•For storage periods of longer than 3months, check the general condition of all
components and packaging on a regular basis.
4 TRANSPORT AND STORAGE
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5 Mounting
5.1 Mounting instructions
•Observe the technical data.
•To prevent condensation, avoid exposing the device to rapid changes in tempera‐
ture.
•The mounting site has to be designed for the weight of the device.
5.2 Arranging multiple devices
5.2.1 Mounting distances
Overview
To use multiple devices, observe the following mounting distances. If you undercut the
specified mounting distance, activate synchronization or multiplex operation.
Mounting distances
Device type Parallel Opposite
UC40-112xxx > 40 cm > 250 cm
UC40-113xxx > 110 cm > 800 cm
UC40-114xxx > 200 cm > 1800 cm
5.2.2 Synchronization and multiplex operation
Important notes
NOTE
Synchronization and multiplex operation are not available in IO-Link mode.
Synchronization and multiplex operation
In synchronization or multiplex operation, a maximum of 50 devices can be intercon‐
nected via pin 5 (MF). Synchronization and multiplex operation prevent mutual inter‐
ference of several interconnected devices. The detection area increases to the area
covered by all interconnected devices.
Synchronization mode
In synchronization operation, all devices send and receive the ultrasonic pulses simulta‐
neously. The device detects objects, but does not record the position of the objects.
Synchronization operation starts automatically as soon as the devices are intercon‐
nected via PIN 5 (MF).
Multiplex operation
In multiplex operation, all devices transmit and receive the ultrasonic pulses one after
the other in a defined sequence. The device detects objects and also determines the
position of the objects. To switch to multiplex operation, assign different addresses to
the connected devices via SOPAS ET, IO-Link or the Connect+ software.
Further topics
•Activating and deactivating teach-in buttons and synchronization
•Teaching in several synchronized devices
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5.3 Alignment of the device
≤ ± 3° ≥ ± 3°
1 2
Figure 2: Aligning the device for smooth and rough surfaces
1Smooth surface: Angle ≤ 90° ± 3° between the sensor axis and object surface
2Rough surface: Angle ≥ 90° ± 3° between the sensor axis and object surface
5.4 Aligning device with alignment aid
Overview
The alignment aid can be used to align the device with the object during mounting.
O = lit up; Ö = flashing.
Approach
1. Loosely fasten the device at the installation location so that the device remains
movable.
2. Briefly press the T2 pushbutton to start the alignment aid.
✓LED 3 flashes green. The faster LED 3 flashes, the stronger the received signal.
3. Align the device at the object at different angles for up to 10 seconds so that the
device can determine the maximum signal level.
✓LED 3 flashes or permanently lights up green.
4. Align the device so that LED3 permanently lights up green.
✓LED 3 permanently lights up green.
5. Fasten the device in this position.
6. To end the alignment aid, press T2 briefly or wait 120 seconds.
✓LED 4 flashes orange twice.
✓The device switches back to normal operation.
5 MOUNTING
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5.5 Locking and unlocking release button
Approach
5.6 Mounting device
Approach
1. Unlock the device.
2. Remove the device from the clamping bracket with the release button pressed.
3. Swivel or rotate the device.
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4. Position the device on the clamping bracket and snap it into place.
*click*
5 MOUNTING
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6 Electrical installation
6.1 Wiring instructions
NOTE
Pre-assembled cables can be found on the product page. It can be called up via SICK
ProductID: pid.sick.com/{P/N}
{P/N} corresponds to the part number of the product (see type label).
NOTICE
Faults during operation and defects in the device or the system
Incorrect wiring may result in operational faults and defects.
■Follow the wiring notes precisely.
The enclosure rating stated in the technical data is achieved only with a screwed plug
connector or protective cap.
Connect the connecting cables in a de-energized state. Do not switch on the supply
voltage until installation is complete and all connecting cables are connected to the
device and control.
The supply voltage must be as specified in the technical data, see "Technical data",
page 36.
When commissioning, protect the device from moisture and contamination.
6.2 Prerequisites for safe operation of the device
WARNING
Risk of injury and damage caused by electrical current!
As a result of equipotential bonding currents between the device and other grounded
devices in the system, faulty grounding of the device can give rise to the following
dangers and faults:
•Dangerous voltages are applied to the metal housings.
•Devices will behave incorrectly or be destroyed.
•Cable shielding will be damaged by overheating and cause cable fires.
Remedial measures
•Only skilled electricians should be permitted to carry out work on the electrical
system.
•If the cable insulation is damaged, disconnect the voltage supply immediately and
have the damage repaired.
•Ensure that the ground potential is the same at all grounding points.
•Where local conditions do not meet the requirements for a safe earthing method,
take appropriate measures. For example, ensure low-impedance and current-carry‐
ing equipotential bonding.
The device is connected to the peripheral devices (any local trigger sensor(s), system
controller) via shielded cables. The cable shield – for the data cable, for example –
rests against the metal housing of the device.
The device can be grounded through the cable shield or through a blind tapped hole in
the housing, for example.
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If the peripheral devices have metal housings and the cable shields are also in contact
with their housings, it is assumed that all devices involved in the installation have the
same ground potential.
This is achieved by complying with the following conditions:
■Mounting the devices on conductive metal surfaces
■Correctly grounding the devices and metal surfaces in the system
■If necessary: low-impedance and current-carrying equipotential bonding between
areas with different ground potentials
SICK
Device
7 46
Power Supply
U
= 8
= 9
1 2 3
I
5
System
Controller
Figure 3: Example: Occurrence of equipotential bonding currents in the system configuration
1System controller
2Device
3Voltage supply
4Grounding point 2
5Closed current loop with equalizing currents via cable shield
6Ground potential difference
7Grounding point 1
8Metal housing
9Shielded electrical cable
If these conditions are not fulfilled, equipotential bonding currents can flow along the
cable shielding between the devices due to differing ground potentials and cause the
hazards specified. This is, for example, possible in cases where there are devices within
a widely distributed system covering several buildings.
Remedial measures
The most common solution to prevent equipotential bonding currents on cable shields
is to ensure low-impedance and current-carrying equipotential bonding. If this equipo‐
tential bonding is not possible, the following solution approaches serve as a suggestion.
NOTICE
We expressly advise against opening up the cable shields. This would mean that the
EMC limit values can no longer be complied with and that the safe operation of the
device data interfaces can no longer be guaranteed.
Measures for widely distributed system installations
On widely distributed system installations with correspondingly large potential differen‐
ces, the setting up of local islands and connecting them using commercially available
electro-optical signal isolators is recommended. This measure achieves a high degree
of resistance to electromagnetic interference.
6 ELECTRICAL INSTALLATION
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Electro-
optical
signal
isolator
Electro-
optical
signal
isolator
Power
Supply
SICK
Device
1 2 2 43
6 5
System
Controller
= 7= 8= 9
Figure 4: Example: Prevention of equipotential bonding currents in the system configuration by
the use of electro-optical signal isolators
1System controller
2Electro-optical signal isolator
3Device
4Voltage supply
5Grounding point 2
6Grounding point 1
7Metal housing
8Shielded electrical cable
9Optical fiber
The use of electro-optical signal isolators between the islands isolates the ground loop.
Within the islands, a stable equipotential bonding prevents equalizing currents on the
cable shields.
Measures for small system installations
For smaller installations with only slight potential differences, insulated mounting of the
device and peripheral devices may be an adequate solution.
Even in the event of large differences in the ground potential, ground loops are effec‐
tively prevented. As a result, equalizing currents can no longer flow via the cable shields
and metal housing.
NOTICE
The voltage supply for the device and the connected peripheral devices must also
guarantee the required level of insulation.
Under certain circumstances, a tangible potential can develop between the insulated
metal housings and the local ground potential.
6.3 Pin assignment
UC40-xxxxxB
1
4 3
5
2
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L+
1
4
brn
blk
NC
2
wht
3M
Q1/Q1/C
blu
5MF
gra
Figure 5: Male connector, M12, 5-pin
Table 2: Pin assignment UC40-xxxxxB
Contact Signs Wire color Description
1 L+ Brown Supply voltage, see "Mechanics/Electronics",
page 36
2 N/C White Not assigned
3 M Blue Supply voltage: 0 V
4 Q 1/Q1/C Black Digital output 1, IO-Link communication
5 MF Gray Multifunction input (MF), synchronization and
multiplex operation, communication via Con‐
nect+ software
UC40-xxxxxH
1
4 3
5
2
L+
1
4
brn
blk
QA/Q2/Q2
2
wht
3M
Q1/Q1/C
blu
5MF
gra
Figure 6: Male connector, M12, 5-pin
Table 3: Pin assignment UC40-xxxxxH
Contact Signs Wire color Description
1 L+ Brown Supply voltage, see "Mechanics/Electronics",
page 36
2 QA/Q2/Q2 White Analog output or digital output 2
3 M Blue Supply voltage: 0 V
4 Q1/Q1/C Black Digital output 1, IO-Link communication
5 MF Gray Multifunction input (MF), synchronization and
multiplex operation, communication via Con‐
nect+ software
6 ELECTRICAL INSTALLATION
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