Siemens SINAMICS G130 User manual

Motor reactors
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SINAMICS
SINAMICS G130
Motor reactors
Operating Instructions
Control version V4.7
04/2014
A5E00409660A
Safety information
1
General
2
Mechanical installation
3
Electrical installation
4
Technical specifications
5

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E00409660A
Ⓟ
08/2014 Subject to change
Copyright © Siemens AG 2004 - 2014.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
mai
ntenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Motor reactors
Operating Instructions, 04/2014, A5E00409660A 5
Table of contents
1 Safety information ................................................................................................................................... 7
1.1 General safety instructions ............................................................................................................7
2 General................................................................................................................................................. 11
3 Mechanical installation .......................................................................................................................... 15
4 Electrical installation.............................................................................................................................. 19
5 Technical specifications ........................................................................................................................ 21

Table of contents
Motor reactors
6Operating Instructions, 04/2014, A5E00409660A

Motor reactors
Operating Instructions, 04/2014, A5E00409660A 7
Safety information
1
1.1
General safety instructions
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
•Only work on electrical equipment if you are appropriately qualified.
•Always observe the country-specific safety rules for all work.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
–Switch off the machine.
–Wait until the discharge time specified on the warning labels has elapsed.
–Check that it really is in a zero-voltage state, from phase conductor to phase
conductor and phase conductor to protective conductor.
–Check that every auxiliary circuit is de-energized.
–Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Take measures to prevent reconnection of the energy sources.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness by following the
above steps in the reverse order.
WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Death or serious injury can result when live parts are touched in the event of a fault.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

Safety information
1.1 General safety instructions
Motor reactors
8Operating Instructions, 04/2014, A5E00409660A
WARNING
Danger to life when live parts are touched on damaged devices
Improper handling of devices can cause damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•As a minimum, connect cable shields and the cores of power cables that are not used at
one end at the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
•Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
WARNING
Danger to life due to fire spreading if the housing is inadequate
Fire and smoke can cause severe injury or material damage.
•Install devices without a protective housing in a metal control cabinet (or protect the
device by another equivalent measure) in such a way that contact with fire inside and
outside the device is prevented.
•Ensure that smoke can escape via designated paths.

Safety information
1.1 General safety instructions
Motor reactors
Operating Instructions, 04/2014, A5E00409660A 9
WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m
to the components may cause the devices to malfunction, influence the functional safety of
machines therefore putting people at risk or cause material damage.
•When close to components, switch off all wireless devices and mobile phones.
WARNING
Danger to life due to the motor catching fire in the event of insulation overload
There is a greater load on the motor insulation as result of a ground fault in an IT system. A
possible result is the failure of the insulation with a risk for personnel as a result of fire and
smoke.
•Use a monitoring device that signals an insulation fault.
•Correct the fault as quickly as possible so the motor insulation is not overloaded.
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel as a
result of fire and smoke. This can also result in increased downtime and reduced service
lives of devices/systems.
•Ensure compliance with the specified minimum clearances as ventilation clearance for
the respective component. They can be found in the dimension drawings or in the
"Product-specific safety instructions" at the start of the respective section.
WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in death or serious injury.
•Check the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, in the national language if
necessary.
•Replace illegible warning labels.

Safety information
1.1 General safety instructions
Motor reactors
10 Operating Instructions, 04/2014, A5E00409660A
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
•Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high-voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
Note
Use of copper cables for a UL-approved system
For a UL
-approved system use 60/75° C copper conductors only.

Motor reactors
Operating Instructions, 04/2014, A5E00409660A 11
General
2
Description
Motor reactors reduce the voltage load on the motor windings by reducing the voltage
gradients at the motor terminals that occur during converter operation. At the same time, the
capacitive charge/discharge currents that occur at the converter output when long motor
cables are used are reduced.
The maximum output frequency when a motor reactor is used is 150 Hz.
WARNING
Danger to life if the fundamental safety instructions and remaining risks are not carefully
observed
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
•Adhere to the fundamental safety instructions.
•When assessing the risk, take into account residual risks.
WARNING
Fire hazard due to overheating because of inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel through
smoke development and fire. This can also result in increased failures and reduced service
lives of braking resistors.
•Maintain 100 mm ventilation clearances above and to the side of the component.
CAUTION
Risk of burns resulting from high surface temperature of the motor reactor
The surface temperature of the motor reactors can exceed 80° C. You can get seriously
burnt when touching the surface.
•Mount the motor reactor so that it cannot be touched. If this is not possible, attach a
clearly visible and understandable warning notice at hazardous positions.

General
Motor reactors
12 Operating Instructions, 04/2014, A5E00409660A
NOTICE
Damage to the Motor Module by using components that have not been released
When using components that have not been released, damage or malfunctions can occur
at the devices or the system itself.
•Only use motor reactors that SIEMENS has released for SINAMICS.
NOTICE
Risk of damaging the motor reactor by exceeding the maximum output frequency
The maximum permissible output frequency when a motor reactor is used is 150 Hz. The
motor reactor can be damaged if the output frequency is exceeded.
•Operate the motor reactor with a maximum output frequency of 150 Hz.
NOTICE
Damage to the motor reactor if the maximum pulse frequency is exceeded
The maximum permissible pulse frequency when a motor reactor is used is 2.5 kHz or 4
kHz. The motor reactor can be damaged if the pulse frequency is exceeded.
•When using the motor reactor, operate the Motor Module with a maximum pulse
frequency of 2.5 kHz or 4 kHz.
NOTICE
Damage to the motor reactor if it is not activated during commissioning
The motor reactor may be damaged if it is not activated during commissioning.
•Activate the motor reactor during commissioning via parameter p0230 = 1.
Note
Cable lengths
Keep the connecting cables to the Power Module as short as possible (max. 5 m).

General
Motor reactors
Operating Instructions, 04/2014, A5E00409660A 13
Assignment of motor reactor and Power Module
Table 2- 1 Assignment of motor reactor and Power Module
Power Module
Unit rating of the Power Module
Suitable motor reactor
Line voltage 3-phase 380 – 480 VAC
6SL3310-1GE32-1AAx
110 kW
6SL3000-2BE32-1AA0
6SL3310-1GE32-6AAx
132 kW
6SL3000-2BE32-6AA0
6SL3310-1GE33-1AAx
160 kW
6SL3000-2BE33-2AA0
6SL3310-1GE33-8AAx
200 kW
6SL3000-2BE33-8AA0
6SL3310-1GE35-0AAx
250 kW
6SL3000-2BE35-0AA0
6SL3310-1GE36-1AAx
315 kW
6SL3000-2AE36-1AA0
6SL3310-1GE37-5AAx
400 kW
6SL3000-2AE38-4AA0
6SL3310-1GE38-4AAx
450 kW
6SL3000-2AE38-4AA0
6SL3310-1GE41-0AAx
560 kW
6SL3000-2AE41-0AA0
Line voltage 3-phase 500 – 600 VAC
6SL3310-1GF31-8AAx
110 kW
6SL3000-2AH31-8AA0
6SL3310-1GF32-2AAx
132 kW
6SL3000-2AH32-4AA0
6SL3310-1GF32-6AAx
160 kW
6SL3000-2AH32-6AA0
6SL3310-1GF33-3AAx
200 kW
6SL3000-2AH33-6AA0
6SL3310-1GF34-1AAx
250 kW
6SL3000-2AH34-5AA0
6SL3310-1GF34-7AAx 315 kW
6SL3000-2AH34-7AA0
6SL3310-1GF35-8AAx
400 kW
6SL3000-2AH35-8AA0
6SL3310-1GF37-4AAx 500 kW
6SL3000-2AH38-1AA0
6SL3310-1GF38-1AAx
560 kW
6SL3000-2AH38-1AA0
Line voltage 3-phase 660 – 690 VAC
6SL3310-1GH28-5AAx
75 kW
6SL3000-2AH31-0AA0
6SL3310-1GH31-0AAx
90 kW
6SL3000-2AH31-0AA0
6SL3310-1GH31-2AAx
110 kW
6SL3000-2AH31-5AA0
6SL3310-1GH31-5AAx
132 kW
6SL3000-2AH31-5AA0
6SL3310-1GH31-8AAx
160 kW
6SL3000-2AH31-8AA0
6SL3310-1GH32-2AAx
200 kW
6SL3000-2AH32-4AA0
6SL3310-1GH32-6AAx
250 kW
6SL3000-2AH32-6AA0
6SL3310-1GH33-3AAx
315 kW
6SL3000-2AH33-6AA0
6SL3310-1GH34-1AAx
400 kW
6SL3000-2AH34-5AA0
6SL3310-1GH34-7AAx
450 kW
6SL3000-2AH34-7AA0
6SL3310-1GH35-8AAx
560 kW
6SL3000-2AH35-8AA0
6SL3310-1GH37-4AAx
710 kW
6SL3000-2AH38-1AA0
6SL3310-1GH38-1AAx
800 kW
6SL3000-2AH38-1AA0

General
Motor reactors
14 Operating Instructions, 04/2014, A5E00409660A
Using a motor reactor and dv/dt filter to limit the voltage gradient and transients
IGBT converter switching frequencies result in high voltage gradients (dv/dt) at the converter
output. If long motor cables are used, this leads to an additional current load on the
converter due to capacitive charge/discharge currents. The high voltage gradients, and the
resulting transients at the motor terminals, cause the motors' electrical winding load to
increase as compared with direct on-line operation. In conjunction with the connected cable
capacitances, the motor reactors with their adapted inductances reduce the capacitive
charge/discharge currents in the motor cables and, as a function of these motor cables, limit
the voltage gradient (dv/dt) and the transients ÛLL at the motor terminals.
Figure 2-1 Using a motor reactor and dv/dt filter to limit the voltage gradient and transients

Motor reactors
Operating Instructions, 04/2014, A5E00409660A 15
Mechanical installation
3
Dimension drawing
Figure 3-1 Dimension drawing, motor reactor

Mechanical installation
Motor reactors
16 Operating Instructions, 04/2014, A5E00409660A
Table 3- 1 Dimensions of motor reactor, 380 V – 480 V 3 AC, part 1 (all specifications in mm)
6SL3000-
2BE32-1AA0
2BE32-6AA0
2BE33-2AA0
2BE33-8AA0
Connection
type
Type 1 Type 1 Type 1 Type 1
a2
25
25
25
25
a3
5
5
5
5
a4
12.5
12.5
12.5
12.5
a5
11
11
11
11
I4
300
300
300
300
I5
100
100
100
100
h1
-
-
-
-
h2
194
227
194
194
h3
60
60
60
60
h4
285
315
285
285
n1
1)
163
183
163
183
n2
1)
224
224
224
224
n3
257
277
257
277
n4
79
79
79
79
n5
-
-
-
-
d3
M8
M8
M8
M8
1)
Lengths n1 and n2 correspond to the drill hole spacing
Table 3- 2 Dimensions of motor reactor, 380 V – 480 V 3 AC, part 2 (all specifications in mm)
6SL3000-
2BE35-0AA0
2AE36-1AA0
2AE38-4AA0
2AE41-0AA0
Connection
type
Type 2 Type 1 Type 1 Type 1
a2
30
40
40
40
a3
6
8
8
8
a4
15
20
20
20
a5
14
14
14
14
I4
300
410
410
410
I5
100
140
140
140
h1
-
392
392
392
h2
245
252
252
252
h3
60
120
120
120
h4
365
385
385
385
n1
1)
183
191
191
206
n2
1)
224
316
316
316
n3
277
292
292
302
n4
79
84.5
84.5
79.5
n5
-
30
30
-
d3
M10
M10
M10
M10
1) Lengths n1 and n2 correspond to the drill hole spacing

Mechanical installation
Motor reactors
Operating Instructions, 04/2014, A5E00409660A 17
Table 3- 3 Dimensions of motor reactor, 500 V – 600 V 3 AC, part 1 (all specifications in mm)
6SL3000-
2AH31-8AA0
2AH32-4AA0
2AH32-6AA0
2AH33-6AA0
Connection
type
Type 1 Type 1 Type 1 Type 1
a2
25
25
25
25
a3
5
5
5
5
a4
12.5
12.5
12.5
12.5
a5
11
11
11
11
I4
300
300
300
300
I5
100
100
100
100
h1
-
-
-
-
h2
194
194
194
194
h3
60
60
60
60
h4
285
285
285
285
n1
1)
118
118
118
118
n2
1)
224
224
224
224
n3
212
212
212
212
n4
79
79
79
79
n5
-
-
-
-
d3
M8
M8
M8
M8
1)
Lengths n1 and n2 correspond to the drill hole spacing
Table 3- 4 Dimensions of motor reactor, 500 V – 600 V 3 AC, part 2 (all specifications in mm)
6SL3000-
2AH34-5AA0
2AH34-7AA0
2AH35-8AA0
2AH38-1AA0
Connection
type
Type 1 Type 1 Type 1 Type 1
a2
30
40
40
40
a3
6
8
8
8
a4
15
20
20
20
a5
14
14
14
14
I4
350
410
410
410
I5
120
140
140
140
h1
-
392
392
392
h2
235
252
252
252
h3
60
120
120
120
h4
330
385
385
385
n1
1)
138
141
141
183
n2
1)
264
316
316
316
n3
215
292
292
279
n4
63
134.5
134.5
79.5
n5
-
30
30
-
d3
M8
M10
M10
M10
1) Lengths n1 and n2 correspond to the drill hole spacing

Mechanical installation
Motor reactors
18 Operating Instructions, 04/2014, A5E00409660A
Table 3- 5 Dimensions of motor reactor, 660 V – 690 V 3 AC, part 1 (all specifications in mm)
6SL3000-
2AH31-0AA0
2AH31-5AA0
2AH31-8AA0
2AH32-4AA0
2AH32-6AA0
Connection type
Type 1
Type 1
Type 1
Type 1
Type 1
a2
25
25
25
25
25
a3
5
5
5
5
5
a4
12.5
12.5
12.5
12.5
12.5
a5
11
11
11
11
11
I4
270
270
300
300
300
I5
88
88
100
100
100
h1
-
-
-
-
-
h2
150
150
194
194
194
h3
60
60
60
60
60
h4
248
248
285
285
285
n1
1)
103
103
118
118
118
n2
1)
200
200
224
224
224
n3
200
200
212
212
212
n4
82
82
79
79
79
n5
-
-
-
-
-
d3 M8 M8 M8 M8 M10
1)
Lengths n1 and n2 correspond to the drill hole spacing
Table 3- 6 Dimensions of motor reactor, 660 V – 690 V 3 AC, part 2 (all specifications in mm)
6SL3000-
2AH33-6AA0
2AH34-5AA0
2AH34-7AA0
2AH35-8AA0
2AH38-1AA0
Connection type Type 1 Type 1 Type 1 Type 1 Type 1
a2
25
30
40
40
40
a3 5 6 8 8 8
a4
12.5
15
20
20
20
a5
11
14
14
14
14
I4
300
350
410
410
410
I5
100
120
140
140
140
h1
-
-
392
392
392
h2
194
235
252
252
252
h3
60
60
120
120
120
h4
285
330
385
385
385
n1
1)
118
138
141
141
183
n2
1)
224
264
316
316
316
n3
212
215
292
292
279
n4
79
63
134.5
134.5
79.5
n5
-
-
30
30
-
d3
M8
M8
M10
M10
M10
1)
Lengths n1 and n2 correspond to the drill hole spacing

Motor reactors
Operating Instructions, 04/2014, A5E00409660A 19
Electrical installation
4
Connection
When connecting the motor reactor, you must take into account the following conditions to
ensure that it functions correctly:
●With analog control cables, connecting the shield at both ends can result in coupled-in
noise. To prevent this, the shield must only be connected at one end on the Power
Module.
●Control cables must be routed separately from power cables. Power cables are motor
cables or connecting cables from the DC link of the Power Module (terminals
DCPA/DCNA) to other components (e.g. Braking Module). In particular, you must ensure
that control cables and power cables are not routed in parallel in a joint cable raceway,
even if all the cables are shielded.
●You must use shielded motor cables. The shield for the motor cable must be attached to
the shield plate and motor housing.
●The ground wire for the motor must be fed directly back to the Power Module.
Connection overview
Figure 4-1 Connecting the motor reactor and Power Module

Electrical installation
Motor reactors
20 Operating Instructions, 04/2014, A5E00409660A