Sirona inLab MC XL User manual

New as of:
Operating Instructions
(not valid for USA)
10.2017
inLab MC XL
English
=
Operator Manual
This product is covered by one or more of the following US patents:
• US6454629
• US6394880
• US7178731
• US6702649
• US7522764
• US7163443

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Table of contents Dentsply Sirona
Operating Instructions inLab MC XL
Table of contents
1Dear Customer,........................................................................................................ 5
2General data............................................................................................................. 6
2.1 Identification of the danger levels.................................................................. 6
2.2 Formats and symbols used ........................................................................... 7
3General description .................................................................................................. 8
3.1 Certification ................................................................................................... 8
3.2 Intended use ................................................................................................. 9
4Safety ....................................................................................................................... 10
4.1 Basic safety information ................................................................................ 10
4.1.1 Prerequisites .................................................................................... 10
4.1.2 Maintenance and repair ................................................................... 10
4.1.3 Modifications to the product ............................................................. 10
4.1.4 Accessories...................................................................................... 11
4.2 Opening the processing chamber door during the machining process ......... 11
4.3 Wireless phone interference with equipment ................................................ 11
5Installation and startup ............................................................................................. 12
5.1 Transport and unpacking .............................................................................. 12
5.2 Disposal of packaging materials ................................................................... 12
5.3 Installation site .............................................................................................. 13
5.3.1 Installation site without strong incidence of light .............................. 13
5.4 Commissioning.............................................................................................. 13
5.4.1 Functional elements ......................................................................... 14
5.4.2 Standard accessories....................................................................... 15
5.4.2.1 Instruments........................................................................ 15
5.4.2.2 Calibration pins.................................................................. 15
5.4.2.3 Torque wrench .................................................................. 16
5.4.3 Display description ........................................................................... 17
5.4.4 Illumination of the processing chamber............................................ 17
5.4.5 Inserting the grinding chamber sieve ............................................... 18
5.4.6 Connecting the bar code reader....................................................... 18
5.4.7 Installation ........................................................................................ 19
5.4.7.1 Connecting to the PC via LAN........................................... 19
5.4.7.2 Connecting the unit to the power supply ........................... 19
5.4.7.3 Installing the unit ............................................................... 19
5.4.8 Filling the water tank ........................................................................ 20

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Dentsply Sirona Table of contents
Operating Instructions inLab MC XL
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5.4.9 Switching the unit ON and OFF....................................................... 21
5.5 Repacking .................................................................................................... 23
5.6 Scope of supply............................................................................................ 23
5.7 Storage......................................................................................................... 23
6Operation................................................................................................................. 24
6.1 Configuration (inLab MC XL)........................................................................ 24
6.2 Calibrating the unit ....................................................................................... 25
6.3 Production process....................................................................................... 27
6.3.1 Process types.................................................................................. 27
6.3.1.1 Grinding............................................................................ 28
6.3.1.2 Milling ............................................................................... 28
6.3.1.3 Milling models................................................................... 30
6.3.1.4 Permitted instrument combinations .................................. 30
6.3.2 Preparations .................................................................................... 31
6.3.3 Starting the machining processes ................................................... 31
6.3.4 Ending the machining processes .................................................... 32
6.3.5 Information on the seal of approval ................................................. 33
6.4 Entering the bar code................................................................................... 33
6.5 Manual block clamp...................................................................................... 34
7Service..................................................................................................................... 36
7.1 Changing the water ...................................................................................... 37
7.1.1 General information......................................................................... 37
7.1.2 Changing the water ......................................................................... 38
7.1.2.1 Procedure for all materials except for base metals .......... 38
7.1.2.2 Procedure for processing base metal materials ............... 39
7.2 Instruments................................................................................................... 42
7.2.1 Overview of materials/instruments .................................................. 42
7.2.2 Changing instruments ..................................................................... 42
7.3 Care, cleaning agents, and disinfectants ..................................................... 44
7.4 Cleaning surfaces......................................................................................... 44
7.4.1 Disinfecting...................................................................................... 44
7.4.2 Protection against medicaments ..................................................... 44
7.4.3 Cleaning .......................................................................................... 44
7.5 Replacing the main fuses............................................................................. 45
7.6 Changing the filter ........................................................................................ 46
7.6.1 Procedure for all materials except for base metals ......................... 46
7.6.2 Base metal operation or mixed operation with base metal and other
materials
47
7.6.3 Changing filters on the external tank............................................... 47

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Table of contents Dentsply Sirona
Operating Instructions inLab MC XL
7.7 Removing water from the unit ....................................................................... 51
7.7.1 Procedure for all materials except for base metals .......................... 51
7.7.2 Base metal operation or mixed operation with base metal and other
materials
51
7.8 Using the tank cap opener ............................................................................ 52
8Technical description................................................................................................ 54
8.1 System requirements .................................................................................... 54
8.2 Grinding and milling unit................................................................................ 54
8.2.1 General technical description........................................................... 54
8.2.2 Technical data.................................................................................. 55
8.2.3 Controller board ............................................................................... 55
9Disposal.................................................................................................................... 56
Index......................................................................................................................... 57

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Dentsply Sirona 1Dear Customer,
Operating Instructions inLab MC XL
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1Dear Customer,
Thank you for your purchase of this inLab MC XL® unit from Dentsply
Sirona.
This device enables you to produce dental restorations, e.g. from ceramic
material with a natural appearance (CEramic REConstruction).
Improper use and handling can create hazards and cause damage.
Please therefore read and follow these operating instructions carefully.
Always keep them within easy reach.
Also pay attention to the safety instructions to prevent personal injury and
material damage.
Your
inLab MC XL team

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2General data Dentsply Sirona
2.1Identification of the danger levels Operating Instructions inLab MC XL
2General data
Please read this document completely and follow the instructions exactly.
You should always keep it within reach.
Original language of the present document: German.
2.1 Identification of the danger levels
To prevent personal injury and material damage, please observe the
warning and safety information provided in these operating instructions.
Such information is highlighted as follows:
Tip: Information for simplifying work.
DANGER
An imminent danger that could result in serious bodily injury or death.
WARNING
A possibly dangerous situation that could result in serious bodily injury
or death.
CAUTION
A possibly dangerous situation that could result in slight bodily injury.
NOTICE
A possibly harmful situation which could lead to damage of the product
or an object in its environment.
IMPORTANT
Application instructions and other important information.

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Dentsply Sirona 2General data
Operating Instructions inLab MC XL 2.2Formats and symbols used
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2.2 Formats and symbols used
The formats and symbols used in this document have the following
meaning:
Prerequisite
1. First action step
2. Second action step
or
➢ Alternative action
Result
➢Individual action step
Prompts you to do something.
See “Formats and symbols
used [ → 7]”
Identifies a reference to another text
passage and specifies its page
number.
● List Designates a list.
“Command / menu item” Indicates commands, menu items or
quotations.

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3General description Dentsply Sirona
3.1Certification Operating Instructions inLab MC XL
3General description
3.1 Certification
CE mark
This product bears the CE mark in accordance with the provisions of
Council Directive 2006/42/EC (machinery directive). As such, the
following standards apply: DIN EN ISO 12100:2011-03, DIN EN 61010-
1:2011-07 and DIN EN 61326-1:2013-07.
Examples of CE mark for connected products:
● EN 60601-1:2006 based on IEC 60601-1:2005
● EN 60950-1:2006 based on IEC 60950-1:2005
● UL 60950 second edition 2010
EAC certification
Mark of conformity of the Eurasian Economic Community
GOST certification
RoHS compliance
CAUTION
CE mark for connected products
Further products which are connected to this unit must also bear the CE
mark. These products must be tested according to the applicable
standards.
This symbol indicates that this product does not contain any toxic or
hazardous substances or components above the maximum
concentration value set out in the Chinese standard SJ / T 11364-2014,
and can be recycled following disposal and should not be carelessly
discarded.

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Dentsply Sirona 3General description
Operating Instructions inLab MC XL 3.2Intended use
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3.2 Intended use
This unit produces computer-aided dental restorations, e.g. from natural-
appearing ceramic material.
This unit must not be used for any other purpose. If the unit is used for
any purpose other than the one mentioned above, it may be damaged.
Intended use also includes compliance with these Operating Instructions
and the relevant maintenance instructions.
For the USA only
CAUTION: Federal law (USA) restricts sale of this device to or on the
order of a physician, dentist, or licensed practitioner.
CAUTION
Follow the instructions
If the instructions for operating the unit described in this document are
not observed, the intended protection of the user may be impaired.

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4Safety Dentsply Sirona
4.1Basic safety information Operating Instructions inLab MC XL
4Safety
4.1 Basic safety information
4.1.1 Prerequisites
4.1.2 Maintenance and repair
As manufacturers of dental instruments and laboratory equipment, we
can assume responsibility for the safety properties of the unit only if the
following points are observed:
● The maintenance and repair of this unit may be performed only by
Dentsply Sirona or by agencies authorized by Dentsply Sirona.
● Components which have failed and influence the safety of the unit
must be replaced with original (OEM) spare parts.
Please request a certificate whenever you have such work performed. It
should include:
● The type and scope of work.
● Any changes made in the rated parameters or working range.
● Date, name of company and signature.
4.1.3 Modifications to the product
Modifications to this product which may affect the safety of the operator,
patients or third parties are prohibited by law!
NOTICE
Important information on building installation
The building installation must be performed by a qualified expert in
compliance with the national regulations. DIN VDE 0100-710 applies in
Germany.
NOTICE
Restrictions regarding installation site
The system is not intended for operation in areas subject to explosion
hazards.
NOTICE
Do not damage the unit!
The unit can be damaged if opened improperly.
It is expressly prohibited to open the unit with tools!

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Dentsply Sirona 4Safety
Operating Instructions inLab MC XL 4.2Opening the processing chamber door during the machining process
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4.1.4 Accessories
In order to ensure product safety, this device may be operated only with
original Dentsply Sirona accessories or third-party accessories expressly
approved by Dentsply Sirona. In particular, only the power cable also
supplied or the corresponding original spare part may be used with the
unit. The user is responsible for any damage resulting from the use of
non-approved accessories.
4.2 Opening the processing chamber door during the
machining process
4.3 Wireless phone interference with equipment
The use of mobile wireless phones in practice or hospital environments
must be prohibited to ensure safe operation of the unit.
CAUTION
Instruments that continue to run
When the processing chamber door is opened during the machining
process, the instruments could continue to run for a short time.
➢Be careful not to touch the instruments with your hand or any other
object during this time.
➢Avoid opening the processing chamber door while the milling and
grinding unit is in operation.
➢Before you open the processing chamber door, end any actions that
are running by pressing the
"Stop" button on the milling and
grinding unit or in the application software.

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5Installation and startup Dentsply Sirona
5.1Transport and unpacking Operating Instructions inLab MC XL
5Installation and startup
5.1 Transport and unpacking
All products from Dentsply Sirona are carefully checked prior to shipment.
Please perform an incoming inspection immediately after delivery.
1. Check the delivery note to ensure that the consignment is complete.
2. Check whether the product shows any visible signs of damage.
If return shipment is required, please use the original packaging for
shipment.
The unit must be drained prior to shipment (if it has been operated).
Removing water from the unit [ → 51]
Transport without packaging
5.2 Disposal of packaging materials
The packaging must be disposed of in compliance with the relevant
national regulations. Please observe the regulations applicable in your
country.
NOTICE
Damage during transport
If the product was damaged during transport, please contact your
carrying agent.
CAUTION
Damage to the unit or risk of injury during transport without packaging
There is a danger of the unit falling down if it is grasped by its plastic
housing.
➢The unit should always be carried by two persons.
➢Do not grasp the unit by its plastic housing.
➢Always grasp the unit by its chassis next to its feet.

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Dentsply Sirona 5Installation and startup
Operating Instructions inLab MC XL 5.3Installation site
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5.3 Installation site
The milling and grinding unit requires a level Approx. footprint: 700 x 420
mm (W x D). The height of the milling and grinding unit is:
● with the processing chamber door closed: 425mm
● with the processing chamber door, open: 570mm
Install the milling and grinding unit in such a way that it is not difficult to
operate the main switch.
Make sure that the ventilation slots underneath and at the back of the unit
remain unobstructed. The distance between the back of the unit and the
wall must at least be 10 cm.
Note that the unit weighs 43 kg!
The unit must not be installed at sites with a high level of humidity or dust!
5.3.1 Installation site without strong incidence of light
5.4 Commissioning
CAUTION
Install out of the reach of patients!
Do not install or operate the milling and grinding unit in the vicinity of the
patient (place it at least 1.5 m away from the patient).
NOTICE
Installation in a cabinet
If the unit is installed in a cabinet, you must provide for adequate heat
exchange.
The ambient temperature surrounding the unit must be between 5°C
and 40°C.
NOTICE
Impairment of the scanned result due to sudden incidence of light.
A sudden, strong incidence of light may falsify the scanned result.
Set the unit up so that the grinding chamber is not located directly in the
beam path of an extreme light source and is not exposed to direct
sunlight.
NOTICE
Important information on initial startup
Observe the software installation instructions!

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5Installation and startup Dentsply Sirona
5.4Commissioning Operating Instructions inLab MC XL
5.4.1 Functional elements
Unit overview
Overview of the grinding unit
Ports on the back side
Connections
A Grinding chamber D ON/OFF switch
B Grinding chamber
door catch
EDrawer
C Display F Water tank
ABC
DE
EF
A Main switch
I = ON, 0 = OFF
D LAN port
Ethernet
B Fuse cover E This connection is not used
C Power connection F Bar code reader connection

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Dentsply Sirona 5Installation and startup
Operating Instructions inLab MC XL 5.4Commissioning
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Grinding chamber
Grinding chamber
5.4.2 Standard accessories
5.4.2.1 Instruments
The following instruments are available for milling and grinding purposes.
When replacing instruments, ensure the permitted instrument
combinations are used (see "Permitted instrument combinations [ → 30]").
5.4.2.2 Calibration pins
The calibration pins are used when calibrating the instrument sets (see
"Calibrating the unit [ → 25]“).
A Instrument set 1 D Ceramic block
B Instrument set 2 E Workpiece spindle
C Motor mount
C
A
C
AB
D E

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5Installation and startup Dentsply Sirona
5.4Commissioning Operating Instructions inLab MC XL
5.4.2.3 Torque wrench
To insert or replace the instruments or calibration pins, use the following
torque wrench.
* All-in-One
Instrument REF Usage Torque wrench Clamping format of
the force
transmission
Step Bur 12 S 62 40 167 Grinding Triangular
Step Bur 12 62 60 025 Grinding
Cyl. Pointed Bur 12 S 62 40 159 Grinding
Step Bur 20 62 59 597 Grinding
Cyl. Pointed Bur 20 62 59 589 Grinding
Cylinder Bur 12 EF 65 35 186 Extra-fine grinding
Cylinder Pointed Bur 12 EF 65 35 178 Extra-fine grinding
Shaper 25 62 99 395 Milling
(dry)
Finisher 10 62 99 387 Milling
(wet and dry)
Calibration pin (AiO*) 62 41 132 Calibration
Shaper 25 RZ 64 33 440 Milling
(wet)
Square

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Dentsply Sirona 5Installation and startup
Operating Instructions inLab MC XL 5.4Commissioning
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5.4.3 Display description
These operating instructions describe how to operate the unit by
executing and confirming commands via your PC.
You can also confirm commands such as
"Start" , "Stop" , "Cancel" or
"OK" directly on the display of your milling and grinding unit.
Possible commands are then shown above the corresponding button on
the display. In the example shown, button 1, (A) would confirm the
command
"Start" and button 4, (D) would confirm the command "Stop" .
Display
5.4.4 Illumination of the processing chamber
The lighting of the processing chamber depends on the machining
operation involved:
A Button 1 E Command
B Button 2 F Display
C Button 3 G ON/OFF switch
D Button 4
Machining operation Lighting color
Milling and grinding White
Operation completed Green
Error or
"Stop" button pressed Red

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5Installation and startup Dentsply Sirona
5.4Commissioning Operating Instructions inLab MC XL
5.4.5 Inserting the grinding chamber sieve
1. Remove the screen from the packaging.
2. Wet the underside of the sieve with water before insertion and press
it firmly against the floor of the processing chamber.
5.4.6 Connecting the bar code reader
Tool holder
➢Insert the block clamp tool on the left and the bar code reader on the
right.
Connecting the bar code reader
➢Plug the bar code reader into the serial interface to the rear of the
milling and grinding unit and secure with screws.
CAUTION
Risk of injury on instruments
Be careful not to brush against the instruments with your hand.
NOTICE
Risk of blockage in the cooling circuit
If chips enter into the cooling circuit of the machine, there is a risk that
the cooling circuit will become blocked.
➢The sieve is suitable for all restoration and material types. It is
absolutely essential that no chips enter into the cooling circuit when
milling models.
NOTICE
Make sure the milling cutters are used correctly
If the milling cutters are not used as described below, this may cause
damage to the grinding unit.
➢Use the Shaper 25 and Finisher 10 milling cutters only in inLab MC
XL grinding units, as of serial number 120 000 or in inLab XL
grinding units that have been upgraded using the motor upgrade kit
for inLab (REF 6338631).
➢Use the Shaper 25 and Finisher 10 milling cutters only for
manufacturing models from the inCoris S model (REF 6299361) and
inCoris L model blocks (REF 6299379).
NOTICE
Using the block clamp tool
When milling models, the block clamp tool with 1.6 Nm is required. This
block clamp tool is also part of the milling model starter kit (REF 63 20
993).

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Dentsply Sirona 5Installation and startup
Operating Instructions inLab MC XL 5.4Commissioning
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5.4.7 Installation
5.4.7.1 Connecting to the PC via LAN
An Ethernet connection is located to the rear of the unit, which can be
used to connect the PC to the milling and grinding unit. Use a network
cable to do this (LAN connection).
Using a network cable
Connect the PC to the LAN connection of the unit.
If problems arise when connecting via a network cable, please read the
separate instructions "Operating the MC XL via LAN".
5.4.7.2 Connecting the unit to the power supply
➢Connect the unit to the power supply using the supplied power cable.
5.4.7.3 Installing the unit
You must connect the unit to the PC before putting it into operation. This
is described in the chapter "Connecting to the PC via LAN [ → 19]".
Searching for unit automatically
The unit is connected to the PC via a LAN cable.
Search for unit manually
The unit is connected to the PC via a LAN cable.
NOTICE
Grounded power outlet
The unit must be connected to a grounded power outlet.

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5Installation and startup Dentsply Sirona
5.4Commissioning Operating Instructions inLab MC XL
Unit removal
✔If you no longer require a unit (e.g. a unit is replaced), you can remove
it.
✔The unit is operation.
1. Click the
"Configuration" button in the system menu.
2. Click on the
"Devices" button.
3. Click on the unit that you wish to uninstall.
4. Click on the
"Delete Device" button.
ªYou will be asked if you would like to remove the unit.
5. Click on the
"YES" button.
ªThe device is removed.
5.4.8 Filling the water tank
Water tank
✔The water tank has been drained, see "Removing water from the
unit".
1. Pull out the water tank at the front of the unit.
2. Turn the tank cap counter-clockwise and take it off.
NOTICE
Using the tank cap opener
If you find the tank cap, tank drain or filter insert hard to open by hand,
use the tank cap opener (see "Using the tank cap opener" [ → 52]).
A Filter inserts C Tank
B Tank cap D Tank drain
A
AD
C
B