Speck BADUJET Perla Owner's manual

EN
EN Translation of original operation manual
Perla Riva
Stella
Overhang counter swim unit
WG23.130.050-P

2 EN 09|2018
BADU®is a trademark of
SPECK Pumpen Verkaufsgesellschaft GmbH
Hauptstraße 3
91233 Neunkirchen am Sand, Germany
Phone [phone]
Fax [phone]
[e-mail]
www.speck-pumps.com
All rights reserved.
Contents may not be distributed, duplicated, edited or
transferred to third parties without the written
permission of SPECK Pumpen Verkaufsgesellschaft
GmbH.
This document and all attached documents are not
subject to update service!
Subject to technical modifications!

Table of contents
09|2018 EN 3
Table of contents
1About this document....................................................................... 7
1.1 Using this manual...................................................................... 7
1.2 Target group.............................................................................. 7
1.3 Other applicable documents...................................................... 7
1.3.1 Symbols and means of representation .................................. 7
2Safety................................................................................................ 9
2.1 Intended use ............................................................................. 9
2.1.1 Possible misuse .................................................................... 9
2.2 Personnel qualification .............................................................. 9
2.3 Safety regulations ................................................................... 10
2.4 Protective equipment .............................................................. 10
2.5 Structural modifications and spare parts ................................. 10
2.6 Signs....................................................................................... 10
2.7 Residual risk............................................................................ 10
2.7.1 Falling parts......................................................................... 10
2.7.2 Rotating parts...................................................................... 11
2.7.3 Electrical energy.................................................................. 11
2.7.4 Hot surfaces........................................................................ 11
2.7.5 Suction danger .................................................................... 12
2.7.6 Danger of injury at the inlet nozzles .................................... 12
2.8 Faults ...................................................................................... 12
2.9 Preventing material damage ................................................... 12
2.9.1 Leakage and pipe breakage................................................ 12
2.9.2 Dry running.......................................................................... 13
2.9.3 Overheating......................................................................... 13
2.9.4 Blockages in the pump ........................................................ 13
2.9.5 Drainage.............................................................................. 13
2.9.6 Risk of frost ......................................................................... 13
2.9.7 Water temperature .............................................................. 13
2.9.8 Safe use of the product ....................................................... 14
3Description..................................................................................... 15
3.1 Components............................................................................ 15
3.2 Function .................................................................................. 15
4Transport and intermediate storage............................................. 16

Table of contents
4 EN 09|2018
4.1 Transport................................................................................. 16
4.2 Lifting the overhang counter swim unit .................................... 16
4.3 Storage ................................................................................... 17
4.4 Returns ................................................................................... 17
5Installation...................................................................................... 18
5.1 Installation site (Qualified specialist) ....................................... 18
5.1.1 Assembly site ...................................................................... 18
5.1.2 Installation position.............................................................. 18
5.1.3 Checklist.............................................................................. 18
5.1.4 Fastening the unit to the ground.......................................... 18
5.1.5 Drilling the mounting holes .................................................. 18
5.1.6 Inserting the brass dowels................................................... 18
5.1.7 Securing the unit ................................................................. 19
5.1.8 Distance compensation ....................................................... 19
5.1.9 Power supply....................................................................... 19
5.2 Assembly Recommendation.................................................... 22
5.3 Electrical connection (Qualified specialist) .............................. 22
5.3.1 Connection by customer...................................................... 23
5.3.2 Wiring diagram 3-phase 400/230V 50 Hz............................ 24
5.3.3 Wiring diagram 1-phase 230V 50 Hz................................... 24
6Commissioning/Decommissioning .............................................. 25
6.1 Commissioning........................................................................ 25
6.1.1 Fill the overhang counter swim unit with water .................... 25
6.1.2 Checking how easily the pump rotates................................ 26
6.1.3 Switch the overhang counter swim unit on .......................... 27
6.2 Operation ................................................................................ 27
6.2.1 Switching the unit on and off ............................................... 27
6.2.2 Volume regulator................................................................. 27
6.2.3 LED colour variations .......................................................... 28
6.2.4 Ball nozzle(s)....................................................................... 28
6.2.5 Air regulator......................................................................... 28
6.2.6 Optional accessories........................................................... 28
6.2.7 Do not stand on the cover ................................................... 29
6.2.8 Optimal unit function............................................................ 29
6.3 Using the massage hose......................................................... 30

Table of contents
09|2018 EN 5
6.4 Decommissioning.................................................................... 31
6.4.1 Suggestion for winter conditions.......................................... 31
7Faults.............................................................................................. 32
7.1.1 Check the pump after the overload switch has tripped ........ 34
7.1.2 Spare parts lists .................................................................. 34
8Maintenance................................................................................... 35
8.1 Care Instructions..................................................................... 35
8.2 Warranty ................................................................................. 36
8.2.1 Safety related spare parts ................................................... 36
8.3 Service addresses................................................................... 36
9Disposal.......................................................................................... 37
10 Technical data ............................................................................ 38
10.1 Dimensional drawing............................................................... 39
11 Index............................................................................................ 40

6 EN 09|2018
Glossary
Unit
Pump built into the system.
Pressure line
Pipe connected to the pressure discharge.
Pump
Machine with motor.
Suction line
Pipe connected to the suction discharge.

About this document
09|2018 EN 7
1 About this document
1.1 Using this manual
This manual is a component of the pump/unit. The pump/unit was
manufactured and tested according to the generally accepted
rules of technology. However, if the pump/unit is used incorrectly,
not serviced enough or tampered with, danger to life and limb or
material damage could result.
Read the manual carefully before use.
Keep the manual during the service life of the product.
Provide access to the manual for operating and service
personnel at all times.
Pass the manual on to any future owners or operators of the
product.
1.2 Target group
This instruction manual is aimed both at qualified specialists and
the end customer. Descriptions aimed only at qualified specialists
are indicated accordingly (qualified specialist). This indication
applies to the whole point. All other points are universally valid.
1.3 Other applicable documents
• Packing list
1.3.1 Symbols and means of representation
Warnings are used in this manual to warn you of personal injury.
Always read and observe warnings.
DANGER
Danger for people.
Non-observance results in death or serious injury.
WARNING
Danger for people.
Non-observance can result in death or serious in
j
ur
y
.
CAUTION
Danger for people.
Non-observance can result in light to moderate injury.

About this document
8 EN 09|2018
NOTICE
Notes to prevent material damage, for better understanding or to
optimise the workflow.
Important information and technical notes are specially marked to
explain correct operation.
Symbol Meaning
Instructions for a one-step action.
1.
2.
Directions for a multi-step action.
Observe the order of the steps.

Safety
09|2018 EN 9
2 Safety
2.1 Intended use
For installation in all types of swimming pool as a talking point, for
fitness training, as a wave or air bubble bath, for underwater
massage, after medical consultation, for endless no-turn
swimming.
Observing the following information is vital for intended use:
• This manual
The pump/unit may only be operated within the application limits,
as specified in this manual. Use in water with a salt content
exceeding 0.5 g/l must be authorised by the manufacturer/
supplier.
Any other use or use exceeding this is not an intended use and
must first be authorised by the manufacturer/supplier.
2.1.1 Possible misuse
• Installing the pump/unit with stress on the pipes.
• The pump/unit is not attached sufficiently.
• Opening and servicing of the pump/unit by unqualified
personnel.
2.2 Personnel qualification
This unit can be used by children aged 8 and over as well as by
persons with limited physical, sensory or mental capacity or by
people with a lack of experience or knowledge, provided that they
are supervised or have been instructed in the safe use of the unit
and understand the resulting dangers. Children may not play with
the unit. Cleaning and user maintenance may not be carried out
by children without supervision.
Ensure that the following work is only performed by trained
professionals with the following qualifications:
– For mechanical work, for example replacing ball bearings
or mechanical seals: qualified mechanics.
– For work on the electric system: electricians.
Ensure that the following requirements are fulfilled:
– Personnel who do not yet have the appropriate
qualifications must receive the required training before
being allowed to work on the system.

Safety
10 EN 09|2018
– The personnels' responsibilities, for example working on
the product, electric equipment or hydraulic systems, are
set based on their qualifications and the job description.
– The personnel have read this manual and understand the
necessary working steps.
2.3 Safety regulations
The operator of the system is responsible for the adherence to all
relevant statutory regulations and guidelines.
Observe the following regulations when using the pump/unit:
– This manual
– Warning and information signs on the product
– Other applicable documents
– The valid national regulations for accident prevention
– The internal occupational, operational and safety
regulations of the operator
2.4 Protective equipment
Reaching into moving parts, e.g. coupling and/or impeller fan, can
cause serious injury.
Never operate the pump/unit without protective covers.
2.5 Structural modifications and spare parts
Alterations or modifications can affect operational safety.
Never modify or alter the pump/unit without the
manufacturer's permission.
Only use original spare parts and accessories authorised by
the manufacturer.
2.6 Signs
Ensure that all the signs on the complete pump/unit remain
legible.
2.7 Residual risk
2.7.1 Falling parts
The lifting hooks on the motor are designed for the weight of the
motor. If they are used to lift a complete overhang counter swim
unit the hooks can break off.
The overhang counter swim unit must be mounted on the
base plate.

Safety
09|2018 EN 11
Only use hoisting and load-bearing equipment which is
suitable and technically sound.
Do not stand under suspended loads.
2.7.2 Rotating parts
There is a risk of shearing and crushing due to exposed rotating
parts.
Only perform servicing when the pump/unit is not in
operation.
Prior to servicing, ensure the pump/unit cannot be switched
back on.
Immediately after finishing servicing, reattach or reactivate all
protective equipment.
2.7.3 Electrical energy
There is an increased risk of electric shock when working on the
electrical system due to the humid environment.
Electrical protective earth conductors which were not installed
correctly can also result in electric shocks, for example due to
oxidation or cable breakage.
Observe VDE and utility company regulations.
Build swimming pools and their protection according to
DIN VDE 0100-702.
Before working on the electrical system, take the following
measures:
– Disconnect system from the power supply.
– Attach a warning sign: “Do not switch on! The system is
being worked on.”
– Ensure that the system is free of voltage.
Check the electrical system regularly to ensure it is in proper
working condition.
2.7.4 Hot surfaces
The electric motor can reach temperatures of up to 70 °C. There
is a risk of being burned.
Do not touch the motor during operation.
Allow the pump/unit to cool down before servicing it.

Safety
12 EN 09|2018
2.7.5 Suction danger
The following dangers can result:
– Sucking towards, sucking in or jamming of the body or body
parts, clothing, jewellery
– Knotting of the hair
Maintain installation distance to the pool wall of ≤45 mm
Never operate the system without a cover and light cover.
Do not wear loose swimwear.
Use a bathing cap if you have longer hair.
Check and clean the suction openings regularly.
2.7.6 Danger of injury at the inlet nozzles
Inlet nozzles and massage accessories operate at high pressure
and with high flow speeds. This can result in injuries to eyes or
other sensitive body parts.
Avoid direct contact of these body parts with the water jet
from the inlet nozzles or the massage accessories.
2.8 Faults
In case of a fault, immediately switch the pump off and
remove it from operation.
Have all faults repaired immediately.
Seized pump
If a pump seizes, and is switched on several times repeatedly, the
motor can be damaged. Observe the following points:
Do not switch the pump/unit on repeatedly.
Turn the motor shaft by hand. See point 6.1.2 on page 26.
Clean pump.
2.9 Preventing material damage
2.9.1 Leakage and pipe breakage
Vibrations and thermal expansion can cause pipes to break.
Install the pump/unit in a manner which reduces structure-
borne and airborne noise transmission. When doing so,
observe relevant regulations.
Excessive force on the housing components can cause damage.
The cover should not be stood on or used as a diving board.
If the pump leaks, the unit may not be operated and must be
disconnected from the mains power supply.

Safety
09|2018 EN 13
2.9.2 Dry running
If run dry, mechanical seals and synthetic parts can be destroyed
within only a few seconds.
Do not allow the pump to run dry. This also applies to
checking the rotation direction.
Purge air from pump and suction line prior to start-up.
2.9.3 Overheating
The following factors can result in the pump overheating:
• Motor overload switch set incorrectly.
• Air vents blocked by leaves, branches, …
• Lack of insulation wall.
For pumps with a three-phase motor, install a built-in or
external overload switch and set it correctly.
Only operate the unit with the insulation wall (55) installed.
Do not exceed the permitted ambient temperature of 40 °C.
2.9.4 Blockages in the pump
Pieces of dirt in the suction line can clog and block the pump.
Remove foreign matter (branches, leaves, clothes, ...) from
the suction opening.
Check how easily the pump rotates before starting it up and
after longer idle or storage periods.
2.9.5 Drainage
An insufficient drain gap can damage the motor.
Do not block or seal the drain gap between the pump
housing and the motor.
2.9.6 Risk of frost
Drain the pump/unit and pipes at risk of freezing in plenty of
time.
Remove the pump/unit during periods of frost and store it in a
dry room.
2.9.7 Water temperature
The water temperature must not exceed 35 °C.

Safety
14 EN 09|2018
2.9.8 Safe use of the product
Safe use of the product is no longer guaranteed in the following
instances:
If the pipework is not in proper condition.
If the pump seizes. See point 2.8 on page 12.
If protective devices are damaged or missing, e.g. protection
against accidental contact.
If there is stress on the pump/unit or pipes during installation.
WG23.130.066-P
55
Fig. 1

Description
09|2018 EN 15
3 Description
3.1 Components
WG23.130.051-P
1
2/1
2
7
4154/1
Fig. 2
(1) Cover (2) Light ON/OFF
(2/1) Unit ON/OFF (7) Cover
(41) Light protection cover (54/1) Nozzle(s)
3.2 Function
The overhang counter swim unit draws water from the swimming
pool via a suction line and pumps it back into the swimming pool
via the pressure line through the nozzle(s). The pump is turned
ON/OFF using the pneumatic button (2/1). By turning the
pneumatic button (2/1), air can also be added to the nozzle flow
as an option. The flow rate, and therefore the effect of the counter
swim unit, can be set using the adjustable nozzle (54/1). The unit
is equipped with integrated, underwater LED lighting for effect
lighting that can be switched ON/OFF using the pneumatic button
(2).

Transport and intermediate storage
16 EN 09|2018
4 Transport and intermediate storage
4.1 Transport
Check the delivery conditions.
– Check the packaging for transport damage.
– Determine damages, document them with photographs
and contact the distributor.
4.2 Lifting the overhang counter swim unit
DANGER
Goods being transported can fall and result in death or crushing of
limbs!
The lifting hooks on the motor are only designed to hold weight of
the motor. If they are used to lift a complete overhang counter
swim unit the hooks can break off.
The overhang counter swim unit must be mounted on the
base plate.
Only use hoisting and load-bearing equipment which is
suitable, technically sound and can bear sufficient weight.
Do not stand under suspended loads.
Fig. 3

Transport and intermediate storage
09|2018 EN 17
4.3 Storage
NOTICE
Corrosion is possible due to storage in humid conditions with
fluctuating temperatures!
Condensation can corrode windings and metal parts.
Store the pump/unit in a dry environment at a temperature
which is as constant as possible.
NOTICE
Damage or loss of individual parts!
Do not open the original packaging until installation or keep
individual parts in the original packaging until installation.
4.4 Returns
– Drain the pump/unit completely.
– Rinse and clean the pump/unit with clear water.
– Pack the pump/unit in a box and send it to the specialist
retailer or manufacturer.

Installation
18 EN 09|2018
5 Installation
5.1 Installation site (Qualified specialist)
5.1.1 Assembly site
Select the assembly site and prepare it in accordance with
Fig. 4. If the unit is being used in an above ground pool, the
telescopic support foot must be used, for attachment
instructions See "Fig. 5" on page 20.
5.1.2 Installation position
The unit is normally installed on the narrow side of the pool
with a recommended minimum pool length of 4 m.
From a pool width of 4 m, installation on the longer side is
also possible.
For round and oval pools made from smooth sheet steel or
plastic, a minimum radius of 2 m is required.
For round and oval pools made from made from stone or
concrete, a flat surface with a minimum width of 480 mm is
required.
The water depth at the position of installation should be
between 1.2 m and 1.5 m. Thus the massage hose can be
used appropriately and optimally.
5.1.3 Checklist
Check the unit contains all parts listed in the packing list.
5.1.4 Fastening the unit to the ground
Set the unit on the edge of the pool and mark the mounting
holes.
5.1.5 Drilling the mounting holes
Lift the unit and drill the Ø10 mm holes on the markings. See
"Fig. 4" on page 19
5.1.6 Inserting the brass dowels
Insert brass dowels (25) and screw on the metal vibration
buffers (26). See "Fig. 6" and "Fig. 7" on page 21.
Ensure that the bolts anchor the buffers securely into the
base, so that the unit sits securely.

Installation
09|2018 EN 19
5.1.7 Securing the unit
Set the unit on the metal vibration buffers and secure it with
hexagonal bolts (32), toothed locked washers (31) and flat
washers (30). See "Fig. 6".
"Fig. 7" on page 21
5.1.8 Distance compensation
Maintain the same overall distance between the housing and the
pool edge. This adjustment gives the unit added stability. see "Fig.
8" on page 22.
5.1.9 Power supply
Before connecting the power supply take into account the
"Electrical connection (Qualified specialist)" on page 22 – and
"Connection by customer" on page 23.
WG23.130.060-2-P
350
368
286
30
Dimension (in mm)
Pool Wall
Drill holes Ø 10 mm
Fig. 4

Installation
20 EN 09|2018
Attaching the unit with the telescopic support foot
9
7
6
5
4
3
10
2
8
7
6
1
WG23.130.063-P
Fig. 5
Part Piece Description Article no.
1 4 Elbow 231.9007.001
2 1 Telescopic support foot 231.9851.000
3 4 Hexagon bolt M12x35, Ks 586.9331.235
4 4 Lock Washer Ø13, A2 587.6797.120
5 4 Washer Ø13, A2 587.1251.200
6 8 Washer Ø8,4, A2 587.9021.080
7 8 Lock Washer Ø8,4, A2 578.6797.080
8 4 Nut M8, A2 587.9340.800
9 4 Hexagon bolt M8x50, A2 587.9330.850
10 4 Dowel M8, Brass 587.9330.816