Staubli MA251 User manual

1 / 12
PV-CZM...
* UL le E343181
MA251 (中 -英）
操作指导
MA251 (cn_en)
Operating instructions
压接钳 PV-CZM
适用于MC3和MC4 和MC4-EVO 2
Crimping pliers PV-CZM...
for MC3, MC4 and MC4-EVO 2
目录
安全说明 ������������������������������������������������������������������������������������2
工具说明 MC3............................................................................3
工具说明 MC4............................................................................4
工具说明 MC4-EVO 2 ................................................................5
嵌块更换 ....................................................................................7
——嵌块拆除.................................................................................7
——嵌块安装.................................................................................7
压接 ...........................................................................................8
压接质量 ....................................................................................9
Content
Safety Instructions����������������������������������������������������������������������2
Explanation for MC3..................................................................3
Explanation for MC4..................................................................4
Explanation for MC4-EVO 2 ......................................................5
Exchanging the crimping insert.................................................7
— Removing the crimping insert................................................7
— Fitting the crimping insert......................................................7
Crimping....................................................................................8
Crimping quality ........................................................................9

2 / 12
安全说明 Safety Instructions
该产品应由具有相应资质或经过培训的人员，遵守相关安全应
用规范进行安装。
Stäubli不承担由于不遵守这些警告而产生的任何责任。
The products may be assembled and installed exclusively by
suitably qualied and trained specialists duly observing all ap-
plicable safety regulations.
Stäubli Electrical Connectors (Stäubli) does not accept any li-
ability in the event of failure to observe these warnings.
仅可使用Stäubli指定的零件和工具。对于自行装配，请务必按
照本文指出的准备及安装程序，否则Stäubli不能保证产品的安
全性以及与技术参数的一致性。对于产品请勿做任何形式的修
改。
Use only the components and tools specied by Stäubli. In
case of self-assembly, do not deviate from the preparation
and assembly instructions as stated herein, otherwise Stäubli
cannot give any guarantee as to safety or conformity with the
technical data. Do not modify the product in any way.
本说明中的操作不允许在带电或负载下进行
The work described here must not be carried out
on live or load-carrying parts.
终端产品及其用户必须确保防电击保护（即必须正确安装
连接器）
Protection from electric shock must be assured by
the end product (i.e. by the correctly assembled
plug connector) and by its user.
出于安全原因，Stäubli强烈建议不要使用PVC电缆或者
H07RN-F型无镀锡电缆。
For safety reasons, Stäubli does strongly recom-
mend not to use PVC cables or untinned cables of
type H07RN-F.
更多的技术参数见产品目录 For further technical data please see the product
catalogue.
符号解释 Explanation of the symbols
危险电压警告 Warning of dangerous voltages
危险区域警告 Warning of a hazard area
有用的提示 Useful hint or tip

3 / 12
1
2
3
45
4
工具说明-MC3 Explanation for MC3
(ill. 1)
压接钳 PV-CZM-16100A
包括：两个可更换的定位块和两个可更
换的嵌块。
(ill. 1)
Crimping pliers PV-CZM-16100A
incl. two interchangeable Locators
and two interchangeable crimping
inserts
压接范围: 2,5 / 4 / 6mm2
(14 / 12 / 10AWG)
订货号: 32.6020-16100A
Crimping range: 2,5 / 4 / 6mm2
(14 / 12 / 10AWG)
Order No.: 32.6020-16100A
单独部件 Individual parts
(ill. 2 + 3)
可更换的嵌块
(ill. 2 + 3)
Interchangeable crimping inserts
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2AWG
2,5 / 4 / 6 14 / 12 / 10 PV-ES-CZM-16100 32.6021-16100
4 / 10 PV-ES-CZM-17100 32.6021-17100
(ill. 4)
可更换的定位块
(ill. 4)
Interchangeable locators
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2AWG
2,5 / 4 / 6 12 / 10 PV-LOC-A 32.6039
4 / 10 PV-LOC-A10 32.6049
以上定位块仅适用于直径3mm的连接系统 This locator types are for Ø 3mm only
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2AWG
44 10 PV-SP3/4
PV-BP3/4
510 PV-SP4/10
PV-BP4/10
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2AWG
12,5 14 PV-SP3/4
PV-BP3/4
2412 PV-SP3/4
PV-BP3/4
36PV-SP3/6
PV-BP3/6

4 / 12
5
12
3
5
4
6
8
7
6
7
8
工具说明-MC4 Explanation for MC4
(ill. 5)
压接钳包括定位块PV-LOC和嵌块
(ill. 5)
Crimping pliers incl. locator PV-LOC
and built-in crimping insert
压接范围: 1,5 / 2,5 / 4mm2
(14 / 12AWG)
型号: PV-CZM-18100
订货号: 32.6020-18100
Crimping range: 1,5 / 2,5 / 4mm2
(14 / 12AWG)
Type: PV-CZM-18100
Order No.: 32.6020-18100
压接范围: 2,5 / 4 / 6mm2
(12 / 10AWG)
型号: PV-CZM-19100
订货号: 32.6020-19100
Crimping range: 2,5 / 4 / 6mm2
(12 / 10AWG)
Type: PV-CZM-19100
Order No.: 32.6020-19100
压接范围: 4 / 10mm2
型号: PV-CZM-20100
订货号: 32.6020-20100
Crimping range: 4 / 10mm2
Type: PV-CZM-20100
Order No.: 32.6020-20100
压接范围: 6 / 10mm2
型号: PV-CZM-21100
订货号: 32.6020-21100
Crimping range: 6 / 10mm2
Type: PV-CZM-21100
Order No.: 32.6020-21100
压接范围: 8 / 12 / 10AWG
型号: PV-CZM-22100
订货号: 32.6020.22100
Crimping range: 8 / 12 / 10AWG
Type: PV-CZM-22100
Order No.: 32.6020-22100
单独部件 Individual parts
(ill. 6 + 7 + 8 + 9 + 10)
可更换的嵌块
(ill. 6 + 7 + 8 + 9 + 10)
Interchangeable crimping inserts
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2AWG
1,5 / 2,5 / 4 14 / 12 PV-ES-CZM-18100 32.6021-18100
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2AWG
2,5 / 4 / 6 12 / 10 PV-ES-CZM-19100 32.6021-19100
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2AWG
4 / 10 PV-ES-CZM-20100 32.6021-20100
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2AWG
11,5 14 PV-SP4/2.5
PV-BP4/2.5
22,5 PV-SP4/2.5
PV-BP4/2.5
3412 PV-SP4/6
PV-BP4/6
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2AWG
42,5 PV-SP4/2.5
PV-BP4/2.5
5412 PV-SP4/6
PV-BP4/6
66 10 PV-SP4/6
PV-BP4/6
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2
74PV-SP4/6
PV-BP4/6
810 PV-SP4/10
PV-BP4/10

5 / 12
9
10
9
11
11
12
13 10
12
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2
6 / 10 PV-ES-CZM-21100 32.6021-21100
压接范围
Crimping range
型号
Type
订货号
Order No.
AWG
8 / 12 / 10 PV-CZM-22100 32.6020.22100
(ill. 11)
定位块 PV-LOC
订货号: 32.6040
定位块 PV-LOC-B
订货号: 32.6055
注意:
当使用压接工具PV-CZM-22100
时，请使用定位块PV-LOC-B。
(ill. 11)
Locator PV-LOC
Order No.: 32.6040
Locator PV-LOC-B
Order No.: 32.6055
Note:
When using the crimping tool
PV-CZM-22100, please use the
locator PV-LOC-B�
工具说明-MC4-EVO 2 Explanation for MC4-EVO 2
(ill. 12)
压接钳包括定位块和嵌块
(ill. 12)
Crimping pliers incl. Locator and built
in crimping insert
压接范围: 1,5 / 2,5 / 4mm2
(14 / 12AWG)
型号: PV-CZM-40100
订货号: 32.6020-40100
Crimping range: 1,5 / 2,5 / 4mm2
(14 / 12AWG)
Type: PV-CZM-40100
Order No.: 32.6020-40100
压接范围: 2,5 / 4 / 6mm2
(14 / 12 / 10AWG)
型号: PV-CZM-41100
订货号: 32.6020-41100
Crimping range: 2,5 / 4 / 6mm2
(14 / 12 / 10AWG)
Type: PV-CZM-41100
Order No.: 32.6020-41100
压接范围: 4 / 10mm2
(12 / 8AWG)
型号: PV-CZM-42100
订货号: 32.6020-42100
Crimping range: 4 / 10mm2
(12 / 8AWG)
Type: PV-CZM-42100
Order No.: 32.6020-42100
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2
96PV-SP4/6
PV-BP4/6
10 10 PV-SP4/10
PV-BP4/10
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
AWG
11 8PV-SP4/8
PV-BP4/8
12 10 PV-SP4/6
PV-BP4/6
13 12 PV-SP4/6
PV-BP4/6

6 / 12
13
14
15
16
2
1
3
5
4
6
7
8
单独部件 Individual parts
(ill. 13 + 14 + 15)
可更换的嵌块
(ill. 13 + 14 + 15)
Interchangeable crimping inserts
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2AWG
1,5 / 2,5 / 4 14 / 12 PV-ES-CZM-40100 32.6021-40100
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2AWG
2,5 / 4 / 6 14 / 12 / 10 PV-ES-CZM-41100 32.6021-41100
压接范围
Crimping range
型号
Type
订货号
Order No.
mm2AWG
4 / 10 12 / 8 PV-ES-CZM-42100 32.6021-42100
(ill. 16)
定位块 PV-LOC-C
订货号: 32.6056
(ill. 16)
Locator PV-LOC-C
Order no.: 32.6056
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2AWG
11,5 PV-SP4-EVO 2/2,5
PV-BP4-EVO 2/2,5
22,5 14 PV-SP4-EVO 2/2,5
PV-BP4-EVO 2/2,5
3412 PV-SP4-EVO 2/6
PV-BP4-EVO 2/6
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2AWG
42,5 14 PV-SP4-EVO 2/2,5
PV-BP4-EVO 2/2,5
5412 PV-SP4-EVO 2/6
PV-BP4-EVO 2/6
66 10 PV-SP4-EVO 2/6
PV-BP4-EVO 2/6
Pos. 电缆截面积
Cable cross section
适用零件
suitable for
mm2AWG
7412 PV-SP4-EVO 2/6
PV-BP4-EVO 2/6
810 8 PV-SP4-EVO 2/10
PV-BP4-EVO 2/10

7 / 12
21
22
19
20
17
18
嵌块安装 Fitting the crimping insert
(ill. 21)
打开压接钳（把钳子压到底后可松开）
，把上下两个嵌块装上。嵌块上的印字
必须和压接钳的印字在同一侧。闭合压
接钳，拧上螺栓以固定嵌块。
(ill. 21)
Open the crimping tool (press com-
pletely together and release). Insert
both crimping inserts. The markings
must be on the same side as the
marking on the crimping tool.
Close crimping tool and screw both
crimping inserts tight.
(ill. 22)
把定位块装到导杆上
(ill. 22)
Insert locator into the guide pin.
更换嵌块 Exchanging the crimping
inserts
嵌块拆除 Removing the crimping insert
(ill. 17)
闭合压接钳
(ill. 17)
Close the crimping tool
(ill. 18)
卸下螺栓S（长）和S1（短），打开压
接钳（把钳子压到底后松口）
(ill. 18)
Unscrew both the long S and the
short S1 screw. Open the crimping
tool (press completely together and
release).
(ill. 19)
拆除上部嵌块
(ill. 19)
Remove the upper crimping insert.
(ill. 20)
拆除下部嵌块
(ill. 20)
Remove the lower crimping insert.

8 / 12
25
26
23
24
(ill. 23)
转动定位块（会被磁铁吸住）
(ill. 23)
Rotate the locator (held magnetically)
(ill. 24)
卡住定位块
(ill. 24)
Lock the locator.
压接 Crimping
举例 ADBP3/... + ADSP3/... Example for ADBP3/... and
ADSP3/...
(ill. 25)
拆掉定位块，放入已剥皮的电缆，直到
绝缘层碰到嵌块。放入连接器金属端子
并将钳子压到底。
检查压接效果（见ill.23)
(ill. 25)
Remove the locator. Insert the
stripped cable on the left side until the
insulation comes into contact with the
crimping insert. Close crimping tool
completely.
Check crimp (see ill. 23).
举例 KBT4.../KST4... Example for KBT4.../KST4...
(ill. 26)
打开卡片K并保持住，把连接器金属端
子插入对应平方数的压接口。转动金属
端子，使开后向上。松开卡片，金属端
子就被固定了。
(ill. 26)
Open and hold clamping clip K. Insert
contact in the appropriate cross-sec-
tion range of the crimping tool. Turn
contact till crimping tabs face the top.
Release clamping clip K. The contact
is secured.

9 / 12
29
27
28
(ill. 27)
慢慢闭合压接钳，直到金属端子固定
住。
(ill. 27)
Lightly press the pliers together so
that the crimping tabs lie securely
within the crimping die.
(ill. 28)
插入已剥皮的电缆，直到绝缘层碰到嵌
块，然后把钳子压到底。
(ill. 28)
Insert the stripped cable until the
insulation comes into contact with the
crimping insert. Close crimping tool
completely.
压接质量 Crimping quality
通过压接高度可以评估压接质量。对于
电缆FLEX-SOL-XL—和Studer—BETAflam®,
常见高度值如下表。
The quality of the crimp can be as-
sessed on the basis of the crimp
height. Typical values for the cables
FLEX-SOL-XL and Studer BETAam®
are shown in the following table.
(ill. 29)
目测压接质量
(ill. 29)
Visually check the crimp.
A电缆
Cable
压接高度
Crimp height
mm2mm
1,5 FLEX-SOL-XL
BETAam®
1,65
1,65
2,5 FLEX-SOL-XL
BETAam®
1,80
1,80
4FLEX-SOL-XL
BETAam®
2,15
2,15
6FLEX-SOL-XL
BETAam®
2,40
2,40
10 FLEX-SOL-XL 3,02
MC4 / MC4-EVO 2
A电缆
Cable
压接高度
Crimp height
mm2mm
1,5 FLEX-SOL-XL
BETAam®
2,20
2,20
2,5 FLEX-SOL-XL
BETAam®
2,20
2,20
4FLEX-SOL-XL
BETAam®
2,50
2,50
6FLEX-SOL-XL
BETAam®
3,12
3,12
10 FLEX-SOL-XL 4,80
MC3

10 / 12
Notes:

11 / 12
Notes:

12 / 12
制造商/Producer:
Stäubli Electrical Connectors AG
Stockbrunnenrain 8
4123 All schwil/Switzerland
Tel. [phone]
Fax [phone]
mail [email protected]
www.staubli.com/electrical
© by Stäubli Electrical Connectors AG, Switzerland – MA251 – 01.2017, Index a, Marketing Communications – 保留修改权利 / Subject to alterations
Notes: