SUTO S 600 Manual
English
Instruction and operation manual
S600
Portable compressed air purity analyzer
Dear Customer,
Thank you for choosing our product.
Before starting up the device, please read the manual in full and
observe the operating instructions stated. The manufacturer cannot be
held liable for any damage which occurs as a result of non-observance
or non-compliance with this manual.
Should the device be tampered with in any manner other than a
procedure which is described and specified in the manual, the warranty
is cancelled and the manufacturer is e empt from liability.
The device is designed e clusively for the described application.
SUTO offers no guarantee for the suitability for any other purpose.
SUTO is also not liable for consequential damage resulting from the
delivery, capability or use of this device.
2 S600
Table of contents
1. Safety instructions.......................................................................4
2. Application.................................................................................8
3. Features.....................................................................................8
4. Technical data.............................................................................9
4.1 General data..........................................................................9
4.2 Electrical data .....................................................................10
4.3 Accuracy..............................................................................10
5. Dimensions...............................................................................11
6. Installation on site.....................................................................14
6.1 Installation requirements.......................................................14
6.2 Connection with the optional isokinetic sampling device.............17
6.3 Connection without the isokinetic sampling device....................18
6.4 Electrical connections............................................................19
6.5 Compressed air connections (inlet and outlet)..........................20
7. Setup and configuration.............................................................21
8. Operation.................................................................................22
8.1 Value view...........................................................................23
8.2 Graphic view........................................................................23
8.3 Main menu...........................................................................24
8.3.1 Files..............................................................................25
8.3.2 System Setting...............................................................25
8.4 Icons in the status bar...........................................................26
9. Guided measurement.................................................................27
9.1 Steps for guided measurement...............................................28
9.2 Reports for guided measurements...........................................32
10. Optional accessories.................................................................33
11. Maintenance............................................................................33
12. Calibration..............................................................................33
13. Disposal or waste.....................................................................33
14. Warranty................................................................................33
S600 3
1. Safety instructions
1. Safety instructions
Please check if this instruction manual accords to the
product type.
Please observe all notes and instructions indicated in this
manual. It contains essential information which must be
observed before and during installation, operation and
maintenance. Therefore this instruction manual must be read carefully
by the technician as well as by the responsible user / qualified
personnel.
This instruction manual must be available at the operation site of the
instrument at any time. In case of any obscurities or questions,
regarding this manual or the product, please contact the manufacturer
or your customer support.
WA NING!
Compressed air!
Any contact with quickly escaping air or bursting
parts of the compressed air system can lead to
serious injuries or even death!
•Do not e ceed the ma imum permitted pressure range (see
sensors label and/or the specifications written in this manual).
•Only use pressure tight installation material.
•Avoid that persons get hit by escaping air or bursting parts of the
instrument.
•The system must be pressure less during maintenance work.
•WA NING!
•Voltage used for supply!
•Any contact with energized parts of the
product, may lead to a electrical shock which
can lead to serious injuries or even death!
•Consider all regulations for electrical installations.
•The system must be disconnected from any power supply during
maintenance work.
4 S600
1. Safety instructions
ATTENTION!
Permitted operating parameters!
Observe the permitted operating parameters, any
operation exceeding this parameters can lead to
malfunctions and may lead to damage on the
instrument or the system.
•Do not e ceed the permitted operating parameters as specified in
the data sheet, this manual or written on the instrument.
•Make sure the product is operated in its permitted limitations.
•Do not e ceed or undercut the permitted storage and operation
temperature, pressure and humidity.
The product should be maintained and calibrated frequently, at least
annually. For more information, please contact the customer support.
General safety instructions
•It is not allowed to use the product in e plosive areas.
•Please observe the national regulations before/during installation
and operation.
emarks
•It is not allowed to disassemble the product.
•Always check the compressed air connectors in terms of stability
and tightness before any operation.
ATTENTION!
Measurement values can be affected by malfunction!
The product must be installed properly and
frequently maintained, otherwise it may lead to
wrong measurement values, which can lead to
wrong results.
•The instrument must be operated within or better than
compressed air quality Class 4.5.4 according to the ISO8573-1. If
the air quality cannot reach the specified Class, the device may
show wrong measurement values or even may get damaged.
•Do not e ceed the ma imum operation temperature or pressure.
•Avoid condensation inside the instrument caused by the supplied
air or gas because it harms the instrument and affects the
S600 5
1. Safety instructions
accuracy
•It is recommended that before any operation you e amine the
instrument in terms of the measurement accuracy and deviations.
To do this, you may use high efficiency filters for oil vapor and
particle, and the instrument should show low values close to zero.
Additionally, it is recommended you e amine the dew point
measurement to ensure it is working correctly. To do this, you may
use a dry gas with a defined dew point value which should be
reached within several minutes. Or you may use any reference
meter. Only after doing these e aminations, you can rely on the
measurement results after the instrument have been used for
other measurement cycles.
•Always perform a visual inspection in prior to every measurement
before connecting compressed air. If any loose objects are found,
do not connect the compressed air because it may lead to a
damage or injuries.
Storage and transportation
•Make sure that the transportation temperature is between
-10 ... 70°C.
•For transportation it is recommended to use the packaging which
comes with the sensor.
•Please make sure that the storage temperature of the sensor is
between -10 ... 50°C.
•Avoid direct UV and solar radiation during storage.
•For the storage the humidity must be < 90%, no condensation.
•During transportation the instrument should always be handled
with care, otherwise the internal sensors may get damaged and
the measurement results may differ.
ATTENTION!
Equipment may get damaged!
Please make sure, that your measuring point is free
of excessive contamination/dirt. This should
maintained before every measurement.
•Observe the measuring point always before measurement if it is
free of contamination like water drops, oil drops or other rough
contaminations.
6 S600
1. Safety instructions
•Should water hit the inner electronics, the senors could be
seriously damaged.
•Any rough contamination of particles, water, oil or other impurities
may damage the instrument or affect the accuracy.
•Check your measurement point with the enclosed test kit, by
purging air in prior to the use of the instrument through the test
kit. A clean tissue may help to identify oil, water or any other
lubricants in the air.
ATTENTION!
Overpressure!
emove always all protection caps before connecting
the compressed air to the inlet.
S600 7
2. Application
2. Application
The portable compressed air purity analyzer S600 can measure, record
and verify the quality parameters including particle quantity, dew point,
temperature, pressure, oil vapor content in a compressed air system.
The S600 is mainly used in industrial environments, and is not
developed to be used in e plosive areas.
3. Features
•High-resolution 5” color touchscreen display and interface.
•Software guided measurement.
•USB port for transferring the data to a USB-OTG memory drive.
•Ethernet (Modbus / TCP and SUTO-Bus) interface for transferring
the data to a SCADA systems.
•Data logger with the capacity of 100 million values.
•Integrated report generator for compressed air audits, used to
generate PDF files and copy them to a USB memory drive.
•All-in-one portable hand carried measurement device.
•Multi-dew-point measurement system for a wide range of
measurement and a very high accuracy.
•Latest PID sensor technology for oil vapor measurement.
•Laser particle counter for particle detection.
•All-in-One device measuring five parameters in a single device:
Particle counter, dew point/humidity, oil vapor, temperature and
pressure.
•Isokinetic sampling device for particle measurement according to
ISO8573-4 as an option.
8 S600
4. Technical data
4. Technical data
4.1 General data
Data logger Internal, 100-million values
Parameter Measuring
parameter
Range Reference
Particle 0.1 < d <= 0.5 µm
0.5 < d <= 1.0 µm
1.0 < d <= 5.0 µm
Anne 1 /
DIN 14644
(with isokinetic
sampling device
DIN 8573)
Dew point -100 ... +20°C Td DIN 8573
Oil vapor 0.003 ... 10.000
mg/m3
ZLG/
AIM 07120604
Pressure 0.3 ... 1.5 MPa
43.5 ... 217.6 psig
DIN 1301
Temperature 0 ... +50 °C DIN 60751
Reference
settings
ISO 1217, 20°C 1000 mbar
Measurement
principle
Parameter Principle
Particle
quantity
Laser optical detection
Dew point Ceramic humidity sensor, oscillating
crystal
Oil vapor PID
Volume flow Thermal mass flow (Anemometer)
Medium Compressed air, non corrosive components
Humidity of the
medium
< 40%, non condensation
Temp. of the
medium
0 ... +50°C
S600 9
4. Technical data
Operation
pressure
0.3 ... 1.5 MPa
43.5 ... 217.6 psig
Oil vapor sensor
durability
6000 operating hours (UV Lamp lifetime)
Housing material PC + ABS, Aluminum
Protection class IP 65 (cover closed)
Dimension Please observe the drawings on the ne t page
Display 5” color graphic display, 800 4800 Pi els with
touchscreen interface
Weight 6.80 kg
4.2 Electrical data
Power supply Mains supply adapter (AC/DC)
Input: 100 ... 240 VAC, 50/60 Hz, 1.4 A
Output: 24 VDC, 2.5 A, 60 W ma .
4.3 Accuracy
Accuracy Parameter Accuracy
Particle quantity
per JIS
50% @ 0.1 < d ≤ 0.15 μm
100% @ 0.15 μm < d
Dew point ± 2°C Td
Oil vapor 5% of value ± 0.003 mg/m3
Volume flow ± (2% of value + 0.3% of range)
(isokinetic sampling device only)
Temperature ±0.1 K
Pressure ±0.08 bar / ±1.1603 psi
10 S600
6. Installation on site
6. Installation on site
Please make sure that all components listed below are included in your
package.
Qty. Description Item No.
1 S600 portable compressed air analyzer in a hand
carry case with handle and shoulder belt
P560 0600
1 USB OTG memory stick A554 0087
1 Operation and instruction manual No P/N
1 Purge filter for pre-measurement (test kit) A554 0604
5 6mm Teflon hose adapter, stainless steal C219 0197
1 Power supply, 230 VAC / 24 VDC A554 0086
1 2 m Teflon hose, 6 OD 4 ID mm, free adjustable C193 0002
1 1.5 m Teflon hose with quick connector A554 0003
1 Certificate of calibration No P/N
The following items are included only if you have ordered the isokinetic
sampling device (A554 0600)
1 Isokinetic sampling device, including a flow sensor A554 0600
1 M12 connection cable for isokinetic sampling device A553 0134
1 Certificate of calibration No P/N
If you need replacement materials for items in the preceding list or if
you need further useful accessories, please contact the manufacturer or
your local distributor.
6.1 Installation requirements
The device needs to be set up ne t to the measuring point. Please make
sure that the device is put on a flat surface. In case you are using the
additional isokinetic sampling devices, you must make sure that it is
also standing on a flat surface ne t to the S600.
The tubes should be not bended heavily and should be installed with a
big curve radius to avoid turbulence in the air flow.
The isokinetic sampling device must be set up ne t to the S600 to get a
straight and short connection. Please observe the following chapter,
connecting the isokinetic sampling device to the S600.
14 S600
6. Installation on site
Please connect the S600 to the power during the measurement, and
make sure that the device is not turned off or plugged off during the
measurement because data will then be lost and not saved.
ATTENTION!
If the device is not installed properly it may lead to
wrong measurement results.
•The device is designed to be operated indoors only. To use the
device outdoors, please protect the device from direct sunlight and
rain.
ATTENTION!
Before you connect the device to your point of
measurement, make sure that there is no rough
contamination like water/oil drops or heavy dust.
This may damage the sensor units. For this please
use the purge filter test kit.
Before you start the measurement, check your point of measurement:
1. Connect the purge filter test kit onto your measuring point first.
Open the purge valve on the test kit and purge air for a short
period.
2. Check the filter in the test kit to see if it shows high contamination
of water, oil or dust.
3. If the filter is contaminated severely, stop using the S600 for
measurement because this may lead to serious damage to the
device. In case you are not sure, please contact the manufacturer.
S600 15
6. Installation on site
ATTENTION!
Before connecting the
compressed air, make sure
that all protection caps are
opened/removed!
Remove the protection caps from all parts of both sides of the
instrument. If not removed, the device may get damaged and the risk
of bursting parts under high pressure can even lead to personal injuries.
All e haust outlets will pass air during the measurement, if not, please
contact the manufacturer.
ATTENTION!
Always use the 6 mm Teflon hose adapter to
connect the teflon hoses to the S600 and to the
isokinetic sampling device! You may damage the
device if not used.
Directly plugging and pulling the teflon hose more than once may lead
to particle contamination, which can affect the measurement. To avoid
this problem, please use the included adapter plugs and keep them on
your tubes.
16 S600
6. Installation on site
6.2 Connection with the optional isokinetic sampling device
The picture above shows the S600 setup with the isokinetic sampling
device connected.
Please connect the isokinetic sampling device using the teflon hose
delivered with the device. On the ne t page you can find the detailed
description of the sampling device. Also you can find which outlets of
the sampling device need to be connected to which input at the S600.
The following diagrams help you better understand the setup
connection.
S600 17
6. Installation on site
1. Before connecting the S600 and/ or the isokinetic sampler to your
compressed air, make sure ball valve 2 and 4 are closed.
2. Close the needle valve 3 fully.
3. The connection to your compressed air system is achieved through
the correct fitting (quick connector, teflon hose, etc.). Connect
your compressed air system to the inlet 1 of the isokinetic
sampling device using the correct fitting.
4. Connect the outlet valve 2 to the inlet for dew point and oil
vapor measurement at the S600 using a teflon hose with the
supplied hose adapters.
5. Connect the isokinetic outlet 4 with the inlet for the particle
counting at the S600 using the supplied 6 mm tube and the hose
adapters.
6. Now open outlet valve 2 and 4 to pressurize the instrument.
Always open the valves slowly and carefully. In case that you hear
or see any damage on the device, please close the valves and
disconnect the compressed air supply.
6.3 Connection without the isokinetic sampling device
Connect your compressed air system using two teflon hoses to the
corresponding inlets at the S600. They are marked: Gas inlet Oil / Dew
point measurement and Gas inlet Particle measurement. Make sure you
18 S600
6. Installation on site
are using clean and oil-free components when connecting the
instrument. Always use the supplied teflon hose adapters to prevent
damage on the instrument.
The compressed air supply should always be applied carefully. In case
you are using ball valves, open them carefully and slowly. If any
une pected noise or air leakage is observed, shut down the compressed
air supply immediately and disconnect the device.
6.4 Electrical connections
The S600 offers three types of electrical connections. The power
supply connector 1, the communication port for the isokinetic
sampling device 2 and an Ethernet port 3 to communicate with
network devices.
ATTENTION!
Only use the power supply which comes with the
S600! If any other supply is used, the instrument
may get damaged.
S600 19
6. Installation on site
6.5 Compressed air connections (inlet and outlet)
The S600 offers two compressed air inputs on the right side of the
housing. The inlets are shown on the picture above and are marked
respectively to their functions: Gas inlet Oil / Dew point measurement
and Gas inlet Particle counter measurement.
ATTENTION!
Permissible pressure!
Please observe the maximum permissible inlet
pressure. It must be in between 3 and 15 barg. If
the pressure exceeds this range, it will damage the
device. If the pressure is too low, the volumetric
flow will not be high enough which will lead to
wrong results.
20 S600
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Table of contents
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