SUTO S 600 Manual

English
Instruction and operation manual
S 600
Portable compressed air purity analyzer

Dear Customer,
thank you for choosing our product.
The operating instructions must be read in full and carefully observed
before starting up the device. The manufacturer cannot be held liable
for any damage which occurs as a result of non-observance or non-
compliance with this manual.
Should the device be tampered with in any manner other than a
procedure which is described and specified in the manual, the warranty
is cancelled and the manufacturer is exempt from liability.
The device is destined exclusively for the described application.
S TO iTEC GmbH offers no guarantee for the suitability for any other
purpose. S TO iTEC GmbH is also not liable for consequential damage
resulting from the delivery, capability or use of this device.
2 S 600

Table of contents
1. Safety instructions.......................................................................4
2. Application.................................................................................8
3. Features.....................................................................................8
4. Technical Data............................................................................9
4.1 General.................................................................................9
4.2 Electrical data .....................................................................10
4.3 Accuracy..............................................................................10
5. Dimensions...............................................................................11
6. Installation on site.....................................................................14
6.1 Installation requirements.......................................................14
6.2 Connecting the isokinetic sampling device to the S 600 analyzer
(Option)....................................................................................17
6.3 sing the S 600 without the isokinetic sampling device..............19
6.4 Electrical connections on the S 600.........................................19
6.5 Compressed air connections (In and outlet).............................20
7. Setup and configuration.............................................................21
8. Operation.................................................................................22
8.1 Value screen........................................................................23
8.2 The menu............................................................................24
8.3 Symbol description in the status bar........................................24
8.4 Graphic view........................................................................25
8.6 Files....................................................................................25
8.7 Service Info ........................................................................26
8.8 System Setting.....................................................................26
8.9 Report menu........................................................................27
9. Guided measurement.................................................................28
9.1 Guided measurement............................................................29
10. Optional accessories.................................................................34
11. Maintenance............................................................................34
12. Disposal or waste.....................................................................34
13. Warranty................................................................................35
S 600 3

1. Safety instructions
1. Safety instructions
Please check if this instruction manual accords to the
product type.
Please observe all notes and instructions indicated in this
manual. It contains essential information which have to be
observed before and during installation, operation and
maintenance. Therefore this instruction manual has to be read carefully
by the technician as well as by the responsible user / qualified
personnel.
This instruction manual has to be available at the operation site of the
flow sensor at any time. In case of any obscurities or questions,
regarding this manual or the product, please contact the manufacturer.
WA NING!
Compressed air!
Any contact with quickly escaping air or bursting
parts of the compressed air system can lead to
serious injuries or even death!
•Do not exceed the maximum permitted pressure range (see
sensors label).
•Only use pressure tight installation material.
•Avoid that persons get hit escaping air or bursting parts of the
instrument.
•The system must be pressure less during maintenance work.
•WA NING!
•Voltage used for supply!
•Any contact with energized parts of the
product, may lead to a electrical shock which
can lead to serious injuries or even death!
•Consider all regulations for electrical installations.
•The system must be disconnected from any power supply during
maintenance work.
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1. Safety instructions
WA NING!
Permitted operating parameters!
Observe the permitted operating parameters, any
operation exceeding this parameters can lead to
malfunctions and may lead to damage on the
instrument or the system.
•Do not exceed the permitted operating parameters.
•Make sure the product is operated in its permitted limitations.
•Do not exceed or undercut the permitted storage and operation
temperature and pressure.
The product should be maintained and calibrated frequently, at least
annually.
General safety instructions
•It is not allowed to use the product in explosive areas.
•Please observe the national regulations before/during installation
and operation.
emarks
•It is not allowed to disassemble the product.
•Always check the compressed air connectors in terms of stability
and tightness.
ATTENTION!
Measurement values can be affected by malfunction!
The product must be installed properly and
frequently maintained, otherwise it may lead to
wrong measurement values, which can lead to
wrong results.
•Always observe the direction of the flow when installing the
sensor. The direction is indicated on the housing.
•Do not exceed the maximum operation temperature at the sensors
tip.
•Avoid condensation on the sensor element as this will affect the
accuracy enormously.
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1. Safety instructions
Storage and transportation
•Make sure that the transportation temperature is between
-10°C... 70°C.
•For transportation it is recommended to use the packaging which
comes with the sensor.
•Please make sure that the storage temperature of the sensor is
between -10°C... 50°C.
•Avoid direct V and solar radiation during storage.
•For the storage the humidity has to be <90%, no condensation.
6 S 600

1. Safety instructions
ATTENTION!
Equipment may get damaged!
Please make sure, that your measuring point is free
of excessive contamination/dirt. This should
maintained before every measurement.
•Observe the measuring point always before measurement if it is
free of contamination like water drops, oil drops or other rough
contaminations.
•Should water hit the inner electronics, the senors could be
seriously damaged.
•Check your measurement point with the enclosed test kit.
ATTENTION!
Overpressure!
emove always all protection caps before connecting
the compressed air to the inlet.
S 600 7

2. Application
2. Application
The portable compressed air purity analyzer S 600 is able to measure,
record and verify the quality parameters (particle quantity, dew point,
temperature, pressure, oil vapor content) of a compressed air system.
The S 600 is not developed to be used in explosive areas. For the use in
such areas, please contact the manufacturer.
The S 600 is mainly used in compressed air system as they are found in
industrial environments.
3. Features
•High resolution 5” color touchscreen display and interface.
•SB port for coping the data to a memory stick.
•Ethernet (Modbus/TCP, S TO-Bus) interface for transferring the
data to SCADA systems.
•Data logger: 100 million values.
•Integrated report generator for compressed air audits (generates
PDF files and copies them to a SB memory stick).
•All in one portable hand carried measurement device.
•TÜV approved measurement technology and quality assurance.
•Multi dew point measurement system for a big range of
measurement beside a very high accuracy.
•Latest PID sensor technology for oil vapor measurement.
•Five values in a single device: Particle counter, dew point/humidity,
oil vapor, temperature and pressure (flow measurement as
option).
•Isokinetic sampling tube for particle measurement as option.
8 S 600

4. Technical Data
4. Technical Data
4.1 General
Data logger Internal, 100 million values
Parameter Measuring
parameter
Range Reference
Particle 0,3... 0,5 µm
0,5... 1,0 µm
1,0... 5,0 µm
Annex 1 /
DIN 14644
(with isokinetic
sampling device
DIN 8573)
Dew point -100°... +20°C DIN 8573
Oil vapor 0,003... 10
mg/m3
ZLG/
AIM 07120604
Pressure 0...15 barg DIN 1301
Temperature 0... 50°C DIN 60751
Reference settings ISO 1217, 20°C 1000 mbar
DIN 1343, 0°C 1013 mbar
Measurement
principle Parameter Principle
Particle
quantity
Laser optical detection
Dew point Ceramic humidity sensor,
oscillating crystal
Oil vapor PID
Volume flow Thermal mass flow (Anemometer)
Medium Compressed air, non corrosive components
Humidity of the
medium
< 40%, not condensing
Temp. of the
medium
0°C... 50°C
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4. Technical Data
Operation pressure 3... 15 barg
Housing material PC + ABS, Aluminum
Protection class IP 65 (cover closed)
Dimension Please observe the drawings on the next page
Display 5” graphics color display, 800 x 4800 Pixel with
touch screen interface
Weight 6,80 kg
4.2 Electrical data
Power supply Mains supply adaptor (AC/DC)
Input: 100... 240 VAC, 50/60 Hz, 1.4 A
Output: 24 VDC, 2.5 A, 60 Watt max.
4.3 Accuracy
Accuracy Parameter Accuracy
Particle
quantity
50% @ 0,3... 0,4 µm (per JIS)
100% @ 0,4... 5,0 µm (per JIS)
Dew point ± 2°
Oil vapor 5% of value ± 0,003 mg/m3
Volume flow ± 2 % of value ± 0,3 % of range
Temperature ± 0,1 K
Pressure ± 0,08 bar
10 S 600