Technogym RUN PERSONAL How to use

R
RU UN N
P
PE ER RS SO ON NA AL L
-U N I T Y -
T
Te ec ch hn ni ic ca al l S Se er rv vi ic ce e G Gu ui id de e
REV.4.1

The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-up
and adjustment procedures as well as extraordinary maintenance or repairs which require a thorough
knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN THIS MANUAL BEFORE
PERFORMING ANY MAINTENANCE PROCEDURES ON THE MACHINE
DANGEROUS VOLTAGES
PRESENT
NOTE:
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
damages resulting from the supply, characteristics or use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Technogym.
The Technogym™ trademark is property of Technogym S.p.A.
The Run Personal™ trademark is property of Technogym S.p.A.

RUN PERSONAL + UNITY: Service & maintenance manual - rev. 4.1
Page i
Contents
1. GENERAL NOTICES.............................................................................................................................................1.1
1.1. INTRODUCTION...................................................................................................................................................1.1
1.2. USEFUL ADVICE..................................................................................................................................................1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES ........................................................................................................1.2
2. TECHNICAL CHARACTERISTICS....................................................................................................................2.1
2.1. SUPPLY AND POWER REQUIREMENTS..................................................................................................................2.1
2.2. TECHNICAL SPECIFICATIONS...............................................................................................................................2.2
2.3. MECHANICAL CHARACTERISTICS........................................................................................................................2.3
2.4. DIMENSIONS...................................................................................................................................................2.3
2.5. PACKING DIMENSIONS EUROPE AND OVERSEAS..............................................................................................2.4
2.6. AMBIENT SPECIFICATIONS..................................................................................................................................2.5
2.7. CONFORMITY TO REGULATIONS..........................................................................................................................2.5
2.8. PRODUCT CODES ................................................................................................................................................2.6
2.9. SERIAL NUMBER STRUCTURE .............................................................................................................................2.7
2.10.WIRING DIAGRAMS .............................................................................................................................................2.8
2.11.CABLES ..............................................................................................................................................................2.9
3. PRINCIPLES OF OPERATION............................................................................................................................3.1
3.1. UNITY (HIGH KIT) ............................................................................................................................................3.2
3.1.1. Main board (Middleboard) ....................................................................................................................3.2
3.1.2. CPU Module...........................................................................................................................................3.2
3.1.3. Wi-Fi Module:........................................................................................................................................3.2
3.1.4. TS Controller..........................................................................................................................................3.2
3.1.5. Bluetooth Module...................................................................................................................................3.2
3.1.6. The function of the Main board is to control .........................................................................................3.3
3.2. UNITY DEVICES ................................................................................................................................................3.4
3.2.1. Headphone and Microphone Jack board...............................................................................................3.4
3.2.2. C-Safe board ..........................................................................................................................................3.4
3.2.3. NFC board (proximity sensor) ...............................................................................................................3.4
3.2.4. TV Tuner.................................................................................................................................................3.4
3.2.5. TGS Reader............................................................................................................................................3.4
3.2.6. USB Port ................................................................................................................................................3.4
3.2.7. Stand-by LED.........................................................................................................................................3.5
3.2.8. Back-Up Battery.....................................................................................................................................3.5
3.2.9. iPad Docking Station and battery charger.............................................................................................3.5
3.3. HAND SENSOR AND CARDIO RECEIVER...............................................................................................................3.6
3.4. JOYSTICK............................................................................................................................................................3.6
3.5. EMERGENCY STOP..............................................................................................................................................3.6
3.6. BELT MOTOR ......................................................................................................................................................3.7
3.7. ELEVATION MOTOR ............................................................................................................................................3.7
3.8. LIMIT SWITCH .....................................................................................................................................................3.7
3.9. IPOD DOCKING STATION......................................................................................................................................3.7
3.10.CLIENT USB PORT..............................................................................................................................................3.7
3.11.DUAL TGS READER............................................................................................................................................3.7
3.12.ALE MET DRIVER OPERATION (LOW KIT) .........................................................................................................3.8
3.12.1. ALE MET driver.....................................................................................................................................3.8
3.12.2. ALE power supply box............................................................................................................................3.9
3.12.3. Supplementary power supply..................................................................................................................3.9
3.13.AUTOTRANSFORMER ..........................................................................................................................................3.9
3.14.TREAD BELT MOTOR DRIVER ............................................................................................................................3.10
3.14.1. Mechanics ............................................................................................................................................3.10

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3.14.2. Control logic ........................................................................................................................................3.10
3.14.3. The signals involved.............................................................................................................................3.11
3.15.ELEVATION MOTOR DRIVER..............................................................................................................................3.12
3.15.1. Mechanics ............................................................................................................................................3.12
3.15.2. Control logic ........................................................................................................................................3.12
3.15.3. Reset procedure....................................................................................................................................3.13
3.15.4. The signals involved.............................................................................................................................3.14
3.16.EMERGENCY STOP SIGNAL MANAGEMENT ........................................................................................................3.15
3.16.1. Control logic ........................................................................................................................................3.15
3.16.2. The signals involved.............................................................................................................................3.17
4. ACCESSORIES........................................................................................................................................................4.1
4.1. CARDIO THEATER CONNECTION..........................................................................................................................4.1
5. INSTALLATION INSTRUCTIONS......................................................................................................................5.1
5.1. SPECIFICATIONS AND REQUIREMENTS.................................................................................................................5.1
5.2. MOVING .............................................................................................................................................................5.2
5.3. INSTALLATION ....................................................................................................................................................5.3
5.4. FIRST POWER-ON ................................................................................................................................................5.3
5.5. CHECK THE CORRECT OPERATION OF THE MACHINE............................................................................................5.3
5.6. RECOMMENDED AERIAL ANTENNA REQUIREMENTS............................................................................................5.3
6. TROUBLESHOOTING...........................................................................................................................................6.1
6.1. INCORRECT CONFIGURATION PARAMETERS ........................................................................................6.1
6.2. THE EQUIPMENT CANNOT READ THE TGS &NFC READER.................................................................6.1
6.3. THE DISPLAY STAYS OFF.....................................................................................................................................6.2
6.4. THE TOUCH SCREEN DOES NOT WORK.................................................................................................................6.3
6.5. NO AUDIO SOUND ...............................................................................................................................................6.3
6.6. NO TV IMAGE AND/OR NO RADIO AUDIO..........................................................................................................6.3
6.7. THE IPAD/IPOD DOES NOT CHARGE.....................................................................................................................6.3
6.8. THE DISPLAY SHOWS THE FOLLOWING MESSAGE: “AN ERROR HAS OCCURRED, SWITCH THE
EQUIPMENT OFF AND ON AGAIN”.............................................................................................................6.4
6.9. THE DISPLAY SHOWS “PRESS AKEYS /TOUCH THE SCREEN”...................................................................6.4
6.10.THE DISPLAY SHOWS THE FOLLOWING MESSAGE: “PUT BACK IN PLACE”....................................6.5
6.11.“THE EQUIPMENT IS LOCKED (COM)” MESSAGE ON DISPLAY ...................................................................6.6
6.12.THE DISPLAY SHOWS THE FOLLOWING MESSAGE:“EQUIPMENT BLOCKED (COM) CONTACT TECHNICAL
SERVICE”.........................................................................................................................................................6.7
6.13.DRIVER ERRORS .................................................................................................................................................6.8
6.13.1. ALE MET................................................................................................................................................6.8
6.14.TREAD BELT IS JERKING OR DOES NOT WORK PROPERLY...................................................................................6.10
6.15.“GRADIENT NOT WORKING” MESSAGE ON THE DISPLAY ..........................................................................6.11
6.16.NO HR (HEART RATE) SIGNAL..................................................................................................................6.13
6.16.1. HS/HR (Hand Sensor) Receiver ...........................................................................................................6.13
6.16.2. HR/HS Receiver or only HR (CHEST BELT).......................................................................................6.14
6.17.THE HR (HEART RATE) SIGNAL IS NOT CORRECT ...............................................................................6.15
6.17.1. HAND SENSOR....................................................................................................................................6.15
6.17.2. CHEST BELT .......................................................................................................................................6.16
7. PART DISASSEMBLY ...........................................................................................................................................7.1
7.1. REMOVING THE REAR GUARD .............................................................................................................................7.1
7.2. DISASSEMBLING THE HIGH KIT COMPONENTS......................................................................................................7.2
7.2.1. Disassembling the ACOUSTIC DEVICES (SPEAKERS).......................................................................7.2
7.2.2. Disassembling the Touch Screen and NFC............................................................................................7.4
7.2.3. Dismantling the BLUETOOTH ..............................................................................................................7.8
7.3. DISASSEMBLING THE EMERGENCY STOP .............................................................................................................7.9
7.4. DISASSEMBLING THE HS/HR RECEIVER............................................................................................................7.10
7.5. DISASSEMBLING THE HAND SENSOR ................................................................................................................7.11
7.6. DISASSEMBLING THE CENTRE HANDLEBAR AND JOYSTICK................................................................................7.12

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7.7. DISASSEMBLING THE MOTOR GUARD AND SIDE UPRIGHTS.................................................................................7.13
7.7.1. Disassembling the low kit guard ..........................................................................................................7.13
7.7.2. Disassembling the side uprights:..........................................................................................................7.15
7.7.3. Disassembling the closing lower guards..............................................................................................7.18
7.8. DISMANTLING LOW KIT COMPONENTS (ALE MET).........................................................................................7.19
7.8.1. Disassembling the ALE Driver.............................................................................................................7.20
7.8.2. Disassembling the elevation microswitch and the Audio/Video connectors board (B)........................7.21
7.8.3. Disassembling the power supply box (C) .............................................................................................7.24
7.8.4. Disassembling the elevation motor (D)................................................................................................7.25
7.8.5. Disassembling the Tread belt motor (E)...............................................................................................7.27
7.8.6. Disassembling the belt tensioner (F)....................................................................................................7.28
7.9. DISASSEMBLING THE TREAD BELT,RUNNING DECK AND MOTOR DRIVE-BELT ...................................................7.29
7.10.DISASSEMBLING THE FRONT WHEELS................................................................................................................7.36
7.11.DISASSEMBLING THE AUTOTRANSFORMER (VER.110V) ..................................................................................7.38
7.11.1. Position A.............................................................................................................................................7.39
7.11.2. Position B.............................................................................................................................................7.40
8. ADJUSTMENTS......................................................................................................................................................8.1
8.1. TENSIONING A NEW TREAD BELT ........................................................................................................................8.1
8.2. TENSIONING A USED TREAD BELT .......................................................................................................................8.2
8.3. CENTERING AND ADJUSTING THE BELT ...............................................................................................................8.3
8.4. ALIGNING THE TREAD –BELT MOTOR DRIVE-BELT..............................................................................................8.4
8.5. TRAVEL LIMIT MICROSWITCH POSITION ..............................................................................................................8.5
8.6. THE MACHINE IS NOT FLAT .................................................................................................................................8.6
9. EQUIPMENT CONFIGURATION........................................................................................................................9.1
10.UPDATING THE SW............................................................................................................................................10.1
11.PARAMETERS......................................................................................................................................................11.1
11.1.LOW KIT PARAMETERS.....................................................................................................................................11.1
11.2.INVERTER PARAMETERS ...................................................................................................................................11.3

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RUN PERSONAL + UNITY: Service & maintenance manual - rev. 4.1
Page 1.1
1. GENERAL NOTICES
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which
illustrate the procedure being described.
This manual contains notices and symbols which have a specific meanings:
WARNING: non observance may result in accident or injury.
ATTENTION: non observance may cause damage to the machine.
Information about the operation in progress.
Observation about the operation in progress.
1.2. USEFUL ADVICE
Technogym recommends the following steps for planning repair procedures:
•Carefully evaluate the customer’s description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
•Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
•Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
•Access the component to be repaired, avoiding any unnecessary operations. In this regard it will
be useful to refer to the disassembling sequence described in this manual.

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1.3. GENERAL RULES FOR REPAIR PROCEDURES
1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the Technical Newsletters, which may contain more up-to-date information on adjusts
and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
The tool sizes quoted in this manual are expressed in mm.
ATTENTION: it is the responsibility of the technician to delimit the areas of
intervention and work safely.

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2. TECHNICAL CHARACTERISTICS
2.1. SUPPLY AND POWER REQUIREMENTS
POWER SUPPLY:
E = CE 200-240V ± 10%
(50-60Hz)
(It is advisable 16A dedicated socket each machine)
1 = MET CE 100-120V ± 10%
(50-60Hz)
(It is advisable 20A dedicated socket each machine)
2 = MET CE 200-240V ± 10%
(50-60Hz)
(It is advisable 16A dedicated socket each machine)
U = AT-UL 90-265V ± 10%
(50-60Hz)
(It is advisable 16A dedicated socket each machine)

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2.2. TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
Maximum power absorbed: 1500W
Speed: 0,4 ÷ 8Km/h ± 5% (up to 2Km/h ± 0,1Km/h)
Gradient: 0 ÷ 15% ± 1%
Noise: less than 80 dB
Operating temperature: from +5° to +40° C
HR monitoring: Hand sensor, Telemetry
Time: 0 to 999 min ± 1%
Distance: 0 to 99,99 km ± 5%
Max user weight: 160 kg (352 lbs)
Calorie Coach: YES
Runner Detection System: YES
Wellness System: YES
Total number of program: 20: Quick Start, Goals (Time; Distance; Calories), CPR,
Profiles (6+9 customizable)
Submaximal test: Fitness test
Language available:
15:
UK English, US English, Italian, German, Spanish,
French, Dutch, Portuguese, Japanese, Chinese, Russian,
Turkish, Danish, Arabian, Korean
Accessories provided as a standard
feature:
Chest strap - User manual,
Warranty certificate - Power supply cable,
10A German plug adapter (European type),
Cloth for cleaning,
Set of tools for assemble and adjustment.

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2.3. MECHANICAL CHARACTERISTICS
MECHANICALCHARACTERISTICS
Length (mm – in)
2013 mm – 79,3”
Width (mm – in)
800 mm – 31,5”
Height (mm – in)
1465 mm – 57,7”
Weight of the equipment (Kg – lbs)
170 Kg – 374 lbs
Running surface (Width.) mm - in
510 mm 20,07”
Running surface (depth.) mm - in
1450 mm 57,08”
Running surface H from ground
195mm – 7,7”
2.4. DIMENSIONS
Figure 2.4-1

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2.5. PACKING DIMENSIONS EUROPE AND OVERSEAS
Figure 2.5-1

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2.6. AMBIENT SPECIFICATIONS
Temperature
Operating
from 10° to 25° C
Storage
from -10 to 70° C
Humidity
Operating
from 20% to 90% non-
condensing
Storage
from 20% to 90% non-
condensing
2.7. CONFORMITY TO REGULATIONS
EUROPE USA
EMI regulations
EN61000-6-1 (2007)
EN61000-6-3 (2007)
EN61000-3-2 (2007)
EN61000-3-3 (2009)
Electrical safety
regulations
EN 60335-1 (2008) UL 1647
FCC 15
Mechanical safety
regulations
EN957-1 (2006)
EN957-6 (2003)
Directives
2006/42/CE
2004/108/CE
2006/95/CE
Moreover:
Electrical isolation class: Class I;
Protection rating: IP20.

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2.8. PRODUCT CODES
The machine codes take into account all the possible variants and options available for the products.
The machine code, which does not include the Serial Number, consists of 16 alphanumeric
characters arranged as follows:
Character
s
Description key to values
1,2, Line type, D9 = PERSONAL Line
3, Equipment, 4 = RUN
4, Model 7 = 700
5, Power supply type
E= 200-240V - CE
1= 100-120V – MET CE
2= 200-240V – MET CE
6, Display type
Y= VISIOWEB
V= UNITY
7, Accessories F= Full
8, 9, Colour of the frame 00 = None
10, 11, Colour of the upholstery 00 = None
12, Colour of the guards R= Renault Grey
13, TV standard receiver
D= DVB-T
A= ATSC
I= ISDB-T
14,15, Language 00 = Visio
16. Type of packaging.
I= Italy
E= Europe
S= Overseas International
U= Overseas US / JP
In case of shipment overseas, to have the EUROPEAN type power-supply cords specify
“S” (as the type of package in the equipment code), otherwise specify "U" to have the
AMERICAN type cords.
For example, a possible product code would be:
D9472VF0000RD00E

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2.9. SERIAL NUMBER STRUCTURE
The Serial Number consists of 14 alphanumeric characters arranged as follows:
Characters Description key to values
1,2,3,4,5,6, Product type,
D947 = Run Personal
E=ALE Driver
1=ALE MET-CE (110V) Driver
2=ALE MET-CE (220V) Driver
Y= VISIOWEB
V= UNITY
7,8, Year of production, 14 = 2014
9,10,11,12,13,14.
Progressive. 000001
For example, a possible product code would be:
D9472V140000001

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2.10. WIRING DIAGRAMS
Figure 2.10-1

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2.11. CABLES
The colour of the cables can be changed, refer in particular to the Pin Out.
CU143: Switch box power supply bridge cable
(Double-pole switch / Circuit Breaker - Network plug)
SWITCH BOX
Signal Colour Network
plug
Double-pole
switch
Circuit
Breaker
Faston
-
GND/Earth
Blue
faston
-
Faston
GND/Earth
Brown
faston
CU315: Power Supply cable
ON/OFF switch - Filter Board / Circuit Breaker
ON/OFF
switch
Signal Colour
FILTER
BOARD
faston
Neutral
Blue
faston
faston
Phase
Brown
faston
faston
Neutral
Blue
faston
faston
Phase
Brown
faston
CU316: Earth cable
(Earth Node – Low Kit / Switch Box)
Earth node Signal Colour
LOW
KIT
Driver:
CN…
Switch
box
tag
GND
Yellow/
Green
tag
-
tag
GND
Yellow/
Green
-
tag

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CU321: Handlebar signal cable
(Patch Connector – Receiver Board /Joystick / UP-DOWN Sensors )
Patch
Connector
5
Signal Colour
Receiver
Board:
CN1-CN2
Joystick
(L) (R)
1
SW 1
White
-
2
-
2
SW 2
Green
-
1
-
3
Common
Brown
-
3
-
4
GND
Green
1
-
-
5
+5 Vdc
White
2
-
-
6
SW 2
Green
-
-
1
7
SW 1
White
-
-
2
8
Common
Brown
-
-
3
9
Cardio CH 1
Brown
3
-
-
10
n.c.
-
-
CU323: Hand Sensor cable
(Receiver Board - UP-DOWN Hand Sensors)
Receiver
Board:
CN3 Signal Colour
Hand Sensor
(L) (R)
UP
DO
WN
UP
DOW
N
1
RIGHT hand signal INPUT
White
-
-
faston
-
2
RIGHT hand contact REF.
Brown
-
-
-
faston
3
Sheath / Shield
Shield
-
4
LEFT Hand Signal Input
White
faston
-
-
-
5
LEFT hand contact REF.
Brown
-
faston
-
-
6
Sheath / Shield
Shield
-
CU325: Power Supply cable
(Low Kit / Patch Conn. - Filter Board)
Patch
Conn. 8
LOW KIT
Driver:
CN…
Signal Colour Filter
Board
Mains
socket
1
Phase
Brown
faston
2
Neutral
Blue
faston
-
GND/Earth
Yellow/Green
Eyelet