TMG TMG-DT3041 User manual

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MAIN SPECIFICATIONS :
Assembly size : W9.15 x L12 x H6 (m) / 30 x 39.4 x 19.7 (ft)
Ridge height : 6m / 19.7 ft
Peak clearance : 5.4m / 17.7 ft
Front door : 4.27 x 3.96 (m) / 14 x 13 (ft)
Shoulder height : 3.6 m / 11.8 ft
CONCRETE FOUNDATION SIZE SEE BELOW FIGURE.

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PRIOR TO ASSEMBLY
Please go through the whole instruction manual completely. It is very important to follow your local safety regulations
and industry standards during installation. Regulations may include but are not limited to :
• Safety helmets, protective eyewear, and clothing
• Safety harnesses for all elevated workers
• Proper ladder, cage, and safety operation
Check all components and parts before installation. All parts are marked with a part number, please refer to the parts list
to ensure you have all parts.
Choose a day with low or no wind to install, it is hard to assemble with heavy wind. Do not make any alterations to the
structure. Do not hang any weight on the frame during installation, including parts. We are not responsible for any
damages or injuries caused by inappropriate installation, unauthorized modifications or extreme weather.
This building is not intended for human occupancy.
It is recommended to use heavy duty duct tapes to tape the tube connection joint spots to protect the cover from damage
and worn. It will help to extend the cover life span.
Check the parts list below to make sure all parts are received prior to assembly.

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FRAME STRUCTURE DIAGRAM.

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TMG-DT3041 PART LIST
PARTS
CODE
GRAPHICAL
DESCRIPTION
LENGTH
QTY
BOX
1
Peak arch tube
(for 3 middle trusses )
L2570mm
3
B
1A
Peak arch tube
(for front and rear truss)
L2570mm
2
B
2
Upper rafter tube
(for middle trusses)
L2921mm
6
A
2A
Upper rafter tube
(for front and rear truss)
L2921mm
4
A
3
Shoulder tube
(for middle trusses)
L1757mm
6
A
3A
Shoulder tube
(front and rear trusses)
L1757mm
4
Ax2
Bx2
4
Sidewall tube
(middle trusses)
L2878mm
6
A
4A
Sidewall tube
(Front and rear left truss)
L2878mm
3
A
4B
Sidewall tube
(Front right truss)
L2878mm
1
A
5
Roof purlin
(horizontal tube)
L3040mm
36
A
5L
Baseplate for front and rear
truss left corners
W260xL520mm
2
B
5R
Baseplate for front and rear
truss right corners
W260xL520mm
2
B

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6
Rear door left column
baseplate
W150xL200mm
1
B
6A
Rear door right column
baseplate
W150xL200mm
1
B
6B
Rear door middle column
baseplate
W150xL200mm
1
B
6L
Left baseplate of front door
frame
W150xL200mm
1
B
6R
Right baseplate of front door
frame
W150xL200mm
1
B
7
Baseplates for middle truss
W260xL480mm
6
B
7A
Ratchets
3T
38
B
7B
Expansion bolts
φ16x150mm
50
B
8
Ceiling cross bar
(front truss)
L2083mm
1
B
9
Ceiling cross bar
(front truss)
L2233mm
1
B
9L
Front vertical door rail
(left side upper part)
L1984mm
1
B
9R
Front vertical door rail
(right side upper part)
L1984mm
1
B
10
Door center vertical
supporting rod for cross
beam
(front truss)
L1018mm
1
B
10A
Lower vertical tubes for rear
trusses
L2580mm
3
B

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10B
Left and right upper vertical
tubes for rear trusses
L1990mm
2
B
10C
Middle upper vertical tubes
for rear trusses
L2874mm
1
B
10L
Front vertical door rail
(left side lower part)
L2625mm
1
B
10R
Front vertical door rail
(right side lower part)
L2625mm
1
B
11
Door frame horizontal tube
(front truss)
L1982mm
4
B
11A
Door frame middle horizontal
tube
(rear truss)
L2123mm
4
B
11B
Door frame horizontal tube
(rear truss)
L1996mm
4
B
12
Left and right bottom tension
bar
(front and rear truss)
L1970mm
4
B
12A
Middle bottom tension bar
(rear truss)
L2070mm
2
B
13
Front door hand winch
crossing tube
L1984mm
1
B
14
Top cover tension tube
L1993mm
12
B
14A
Top cover tension tube
L500mm
2
B
15
Front roll up door dropping
tubes
(to connect #16)
L2195mm
7
B
16
Front roll up door dropping
tubes
(to connect #15)
L2192mm
7
B

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17
Sidewall frame steel tension
cables
φ6xL4290mm
12
B
18
Ridge steel tension cables
(front and rear trusses)
φ6xL3070mm
24
B
19
Middle truss crossing steel
tension cables
φ6xL3990mm
3
B
20
Front and rear truss left and
right steel cables
φ6xL3900mm
4
B
21
Tie down straps
(for #7A)
W38xL800mm
38
B
22
Cable connection plate
L91mm
30
B
22A
Pressing plate
W20xL2000mm
4
B
23
Roll up door hand winch
1200LB
1
B
23A
Wire rope for front hand
winch
φ4x15m
1
B
23B
Right pulley system for front
door
L150mm
1
B
23C
Left pulley system for front
door
L150mm
1
B
24
Front vertical door rail
connection plate
L240mm
2
B
24A
Front vertical door rail end
plate (floatable to keep door
rail straight)
L220mm
2
B
25
Tension tube end water plug
φ32mm
16
B
26
Tube clamps
φ48mm
6
B
27
Tapping screw
#12x25mm
32
B
28
Self locking bolt
and nuts
M10x70mm
45
B

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29
Strengthened bolt
and nuts
M12x30mm
160
B
30
Hex bolt and nuts
M10x50mm
14
B
31
Hex bolt and nuts
M10x70mm
54
B
32
Braided rope
L160m
1
B
33
Roof fabric tarp cover
W12.6xL18.4m
1
B
34
Front truss cover panel
W6.2xL9.1m
1
B
34A
Rear truss fabric cover panel
W6.2xL9.1m
1
B
35
Front roll up door cover
panel
W4.2xL4.6m
1
B
36
Front fabric tarp secure pin
L200mm
1
B
37
Plastic hose
(in grooves at both ends of
#33)
φ25x4m
10
B
37A
Connector
(for connection #37)
φ25mm
8
B
38
Scratch resistant tape
L10m
2
B

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STEP 1 : BASEPLATE POSITIONING AND INSTALLATION.
Installation diagram of expansion bolt.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
5L
2
6A
1
5R
2
6B
1
6L
1
7
6
6R
1
7B
50
6
1

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STEP 2 : ASSEMBLE ALL TRUSSES.
Front truss.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
1A
1
4A
1
2A
2
4B
1
3A
2
29
24

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Rear truss.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
1A
1
4A
2
2A
2
29
24
3A
2

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Middle trusses. (3 trusses)
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
1
1x3
4
2x3
2
2x3
29
24x3
3
2x3

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Lay down all (5) trusses on the ground when the assembly is all completed and before moving to next step,
and then wrap (#38) around the sharp points of the joint to avoid friction between the fabric and the
interface, resulting in fabric damage.
PARTS
CODE
PART
QTY
38
2

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STEP 3 : PUT UP THE FRONT TRUSS. (IT IS SUGGESTED TO USE CRANE FOR HOISTING)
PARTS
CODE
PART
QTY
29
8

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STEP 4 : PUT UP THE REST TRUSSES.
Refer to step 3 to put up the rest trusses, connect all purlins (#5) with bolt (#28) and secure all bolts
firmly on each span before going to next truss .
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
5
9
29
8
28
18

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Repeat above step to put up all other trusses (from 3rd to 5th truss), and connect all purlins.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
5
27
29
24
28
27

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Tension cable installation . All cables are diagonally installed on each side of the interval.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
17
12
19
3
18
24
22
30

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STEP 5 : FRONT AND REAR TRUSSES TO COMPLETE.
Front truss.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
8
1
20
2
9
1
23B
1
9L
1
23C
1
9R
1
24
2
10L
1
24A
2
10R
1
25
4
10
1
26
3
11
4
30
7
12
2
31
28
13
1

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Rear truss.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
10A
3
12A
2
10B
2
20
2
10C
1
25
8
11A
4
26
3
11B
4
30
7
12
2
31
24