TMG TMG-DT4041CF User manual

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MAIN SPECIFICATIONS :
Overall assembled size : W12 x L12 x H4.5(m) / W40 x L39.37 x H15 (ft)
Width : 12 m / 39.37ft
Length : 12 m / 39.37ft
Ridge peak height : 4.5 m / 15ft + container height 2.591m/8.5 ft
Shoulder wall clearance height : 1.05m / 3.4ft
PRIOR TO ASSEMBLY
Please read the instructions carefully before installation. It is very important to follow your local safety regulations and
industry standards during installation. Regulations may include but are not limited to:
- Safety helmets, protective eyewear, and clothing
- Safety harnesses for all elevated workers
- Proper ladder, cage, and safety operation
Check all components and parts before installation. All parts are marked with a part number, please refer to the parts
list to make sure you have all parts.
Choose a day with low or no wind to install, assembly is hard in heavy wind. Do not make any alterations to the structure.
Do not hang any weights on the frame during installation, including parts. We are not responsible for any damages or
injuries caused by inappropriate installation, unauthorized modifications or extreme weather.
This building is not intended for human occupancy.
It is recommended to tape or add foam/rubber on the frame where joints connect and where it touches the cover. This
will help extend the life span of the cover.
INSTALLATION STEPS
REVIEW THE WHOLE STRUCTURE AND CHOOSE THE PROPER INSTALLATION SITE
Choose a solid flat level ground area to set up the building. Do not install the building on soft ground, wetland, uneven
surfaces, sloped surfaces, or on top of structures that are not rated to hold its weight.
We strongly recommend that you put the containers on hard foundations before installing the shelter.
Be aware of the surrounding area. Do not set up the building near snowdrifts, open flames or exposed electrical wires. Do
not keep heat sources near the fabric cover. Keep the building surroundings clear at all times.
Check the parts list below to make sure all parts are received prior to assembly.

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TMG-DT4041CF PART LIST
PARTS
CODE
PICTURE
DESCRIPTION
LENGTH
QTY
1
Peak arch tube
(for 3 middle trusses )
L2509mm
3
1A
Peak arch tube
(for front and rear truss)
L2509mm
2
2
Upper rafter tube
(middle truss)
L1996mm
6
2A
Upper rafter tube
(front and rear truss)
L1996mm
4
3
Lower rafter tube
(for middle truss)
L2898mm
6
3A
Lower rafter tube
(for front and rear truss)
L2898mm
4
4
Sidewall tube
(middle truss)
L2555mm
6
4A
Sidewall tube
(for front and rear truss)
L2555mm
4
5
Roof purlin
(horizontal tube)
φ58x3040mm
28
6
Baseplates for middle truss
W200xL340mm
6
6L
Baseplate for front and rear truss
left corners
W200xL340mm
2
6R
Baseplate for front and rear truss
right corners
W200xL340mm
2
6A
Baseplate
W150xL200mm
3
6B
Baseplate
W150xL200mm
2

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6C
Baseplate for bottom tension bar
W80xL200mm
4
7
Top cover tension tube
(for both bottom sides)
φ32x1993mm
φ32x500mm
12
2
8
Ridge steel tension cables
(front and rear trusses)
φ8x3500mm
24
9
Side vertical tube
φ58xL2620mm
2
10
Lower vertical tube
φ58xL2640mm
3
11
Middle vertical tube
φ58xL2034mm
3
12
Upper vertical tube
φ58xL1616mm
4
13
Upper vertical tube
φ58xL2146mm
2
14
Bottom tension bar
φ32xL2740mm
4
15
Transverse tube
φ58xL2929mm
2
16
Middle transverse tube
φ58xL2784mm
2
17
Upper transverse tube
φ58xL2500mm
2
18
Upper transverse tube
φ58xL2920mm
4
19
Upper transverse tube
φ58xL2666mm
2
20
Support tube
φ58xL2985mm
6
21
Expansion bolts
φ16x150mm
18
22
Cable connection plate
W90xL90mm
28

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23
Ratchets
3T
34
24
Tie down straps
(for #23 and front and rear arches)
W38xL800mm
34
25
Tube clamps
φ58mm
26
25A
Self tapping screw
M5x25mm
12
26
Hex bolt and nuts
M12x30mm
160
27
Hex bolt and nuts
M10x50mm
26
28
Self locking bolt and nuts
M10x80mm
35
29
Hex bolt and nuts
M8x90mm
37
30
Tension tube end water plug
φ32mm
12
31
Plastic hose
(in grooves at both ends of #36)
φ25x4000mm
10
32
Connector (for connection #31)
φ25mm
8
33
Braided rope
(tie to front and back doors)
φ8x160m
1 bundle
34
Front truss fabric cover panel
1
35
Rear truss fabric cover panel
1
36
Roof fabric tarp cover
1
37
Scratch resistant tape
L10m
3
38
Socket wrench
φ8mm
1

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STEP 1 : REVIEW THE WHOLE STRUCTURE AND CHOOSE THE PROPER INSTALLATION SI.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
6
6
6B
2
6L
2
6C
4
6R
2
21
18
6A
3

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STEP 2 : INSTALLATION OF FRONT AND REAR TRUSSES.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
1A
1x2
4A
2x2
2A
2x2
26
24x2
3A
X2

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STEP 3 : STALLATION (3) MIDDLE TRUSSES.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
1
1x3
4
2x3
2
2x3
26
24x3
3
2x3

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STEP 4 : WRAP (#18) AROUND THE SHARP POINTS OF THE JOINT TO AVOID FRICTION BETWEEN THE FABRIC AND
THE INTERFACE.
PARTS
CODE
PART
QTY
37
1

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STEP 5 : PUT UP ALL TRUSSES.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
5
7
26
16
8
12
28
14
22
14

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STEP 6 : TENSION CABLE INSTALLATION . ALL CABLES ARE DIAGONALLY INSTALLED ON EACH SIDE OF THE
INTERVAL.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
5
21
26
24
8
12
28
21
22
14

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STEP 7 : FRONT TRUSSES TO COMPLETE.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
12
2
19
1
13
1
25
5
17
1
27
5
18
2
29
9

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STEP 8 : REAR TRUSSES TO COMPLETE.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
9
2
16
2
10
3
17
1
11
3
18
2
12
2
19
1
13
1
25
9
14
4
27
9
15
2
29
28
30
8

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STEP 9 : INSTALL TOP SUPPORT TUBE.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
20
6
25A
12
25
12
27
12

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STEP 10 : INSTALL FRONT COVER PANELS.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
33
1
34
1

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STEP 11 : INSTALL REAR COVER PANEL.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
33
1
35
1

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STEP 12 : INSTALL ROOF COVER.
NOTE : THE COVER MUST BE INSTALLED ON A WINDLESS DAY. DO NOT ATTEMPT TO INSTALL THE COVER
DURING WINDY CONDITIONS.
PARTS
CODE
PART
QTY
36
1

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STEP 12 : TENSION THE COVER ON THE FRAME FROM SIDE TO SIDE.
PARTS
CODE
PART
QTY
PARTS
CODE
PART
QTY
7
2
30
4
23
34
31
10
24
34
32
8

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AFTER THE INSTALLATION
Walk around and inspect the shelter periodically to make sure all components are still firmly secured and the whole
shelter is well supported. Check all bolts and nuts as well as all connection points to make sure they are all in good
position. Check the base plates, adjust the ropes and tie downs if required and clean the cover regularly.
Snow accumulating on the fabric cover must be removed as soon as possible. If snow becomes solid ice on the cover, it
will increase the weight on the roof and may collapse the shelter or reduce the life span.
Keep the shelter on a dry ground most of the time. Do not keep the fabric dirt skirt under water all the time, otherwise
the fabric will deteriorate.
We strongly recommend you remove any snow from the roof immediately. Do not leave any snow load on the roof
overnight. Keep 3 feet of clearance on all sides at all times. Do not allow snow to accumulate and pile up on the sides of
the building. Otherwise the pressure from the sides will push inwards and could lead to a collapse.