TMG TMG-ST4061E User manual

▶WWW.TMGINDUSTRIAL.COM P0/20 Toll Free:1-877-761-2819

▶WWW.TMGINDUSTRIAL.COM P1/20 Toll Free:1-877-761-2819
Main Specifications:
- Overall assembled size : W12 x L18x H6.7 (m) / 40 x 60 x 22(ft)
- Front and back roll up door : W4.08 x H4.87(m) / 13 x 16(ft)
Prior to assembly
Please read the instructions carefully before installation. It is important to follow your
local safety regulations and industry standards during installation. Regulations may
include but are not limited to:
-Safety helmets, protective eyewear, and clothing
-Safety harnesses for all elevated workers
- Proper ladder, cage, and safety operation
Check all components and parts before installation. All parts are marked with a part
number, please refer to the parts list to make sure you have all parts.
Choose a day with low or no wind to install, assembly is hard in heavy wind. Do not
make any alterations to the structure. Do not hang any weights on the frame during
installation, including parts. We are not responsible for any damages or injuries
caused by inappropriate installation, unauthorized modifications or extreme weather.
This building is not intended for human occupancy.
It is recommended to tape or add foam/rubber on the frame where joints connect and
where it touches the cover. This will help extend the life span of the cover.
Read the following item list carefully and count the number of items to ensure that
all parts are included prior to setup.

▶WWW.TMGINDUSTRIAL.COM P2/20 Toll Free:1-877-761-2819
TMG-ST4061E Part List
Parts
code
Graphical
Description
Length
Qty
1
Peak arch tube
φ58x1935mm
16
2
Upper rafter tube
(middle truss)
φ58x2672mm
28
2A
Upper rafter tube
(front and rear truss)
φ58x2672mm
4
3
Sidewall tube
(middle truss)
φ58x3100mm
28
3A
Sidewall tube
(front and rear truss)
φ58x3100mm
4
4
Lower rafter tube
φ58x2067mm
28
4A
Lower rafter tube
φ58x2067mm
4
5
Roof Purlin
(horizontal tube)
φ42x1140mm
105
5A
Support tube for roof frame
(middle)
φ42x2250mm
14
5B
Support tube for roof frame
(left and right)
φ42x2253mm
28
5C
Dropping tube for top roof
φ42x1156mm
28
6L
Left corner base plate
(front and rear truss)
6x200x350mm
2
6R
Right corner base plate
(front and rear truss)
6x200x350mm
2
7
Middle truss base plate
6x200x200mm
28
7A
Ratchet
3T
32
8
Door column base plate
(front and rear truss)
6x150x200mm
4
9
Middle column base plate
(front and rear truss)
6x150x200mm
4
10
Door frame lower tube
(front and rear truss)
φ58x2783mm
8
10A
Door frame upper tube
(front and rear truss)
φ58x3180mm
4

▶WWW.TMGINDUSTRIAL.COM P3/20 Toll Free:1-877-761-2819
10B
Door frame centre upper tube
(front and rear truss)
φ58x2060mm
4
11A
Rope pulley
30x35x130mm
2
11B
Rope pulley
30x35x80mm
2
12
Front and rear door crossing
beam (right)
φ58x2089mm
2
12A
Front and rear door crossing
beam(right)
φ58x2037mm
2
12B
Door center vertical supporting
rod for cross beam
φ42x1143mm
4
13
Front and rear door upper
crossing tubes
(left and right)
φ42x1760mm
4
13A
Front and rear door upper
crossing tubes
φ42x1470mm
4
14
Front and rear fabric panel
tension tubes
φ32x1700mm,
4
14A
Front and rear fabric panel
tension tubes
φ32x1990mm
4
15
Front and rear connectors
φ58/φ42
14
15A
Middle truss connectors
φ58/φ42
196
16
Mounting base
40x100mm
60
17
Sidewall frame steel tension
cables
φ6x3100mm
30
18
Self locking bolt and nuts
M8x60mm
210
19
Half round head bolt
M8x80mm
300
20
Hexagon bolt and nuts
M10x30mm
104
21
Hexagon bolt and nuts
M10x50mm
4
21A
Hexagon bolt and nuts
M8x50mm
28
21B
Self-tapping screws
#12x25mm
112

▶WWW.TMGINDUSTRIAL.COM P4/20 Toll Free:1-877-761-2819
22
Steel tension cables
(for #7A and front and rear
arches)
W30xL800mm
32
23
Water plug
φ30mm
20
24
Braided rope
φ8x300m
1 bundle
25
Expansion bolt (not included)
φ16x150mm
112
26
Door dropping tube
φ32x1993mm
φ32x2200mm
2 groups
27
Top cover tension tube
(for both bottom sides)
φ32x1993mm
18
27A
Top cover tension tube
(for both bottom sides)
φ32x700mm
2
28
Top cover
1
29
Front and rear cover panel
2
30
Bungee
4
31
Nylon rope
φ8x19m
4
32
Scratch resistant tape
10m
4

▶WWW.TMGINDUSTRIAL.COM P5/20 Toll Free:1-877-761-2819
Installation steps
Step 1: Review the whole structure and choose the proper installation site
Choose a solid level ground area to set up the building. Do not install in an area
where the floor is soft, a wetland, cannot take the weight, or keep the building
steady.
We strongly recommend to inst all the building on a concrete foundation with all
expansion bolts to secure all base plates. Do not use any anchor spikes!
Watch the surroundings! Do not set up the building near any snowdrifts. The
fabric cover can hold up a certain amount of falling leaves, light debris and wind
resistance, however, large, fast or sharp falling items and big wind might punch
or tear the fabric materials. Keep the building surroundings clear to avoid
potential damages.
Be careful with power and heat sources. Do not keep heat sources near the cover.
Do not expose the building to open flame.
 Review the whole frame structure diagram as shown in Figure 1, decide
the roll up door position, and make sure you will have about 3 ft
clearance around the building ,Diagonal line X must be equal to Y.
 Draw a rectangular square base line showing all positions of base plates
and front and rear doors. (Refer to Figure1)
 Base plates: all base plates must be bolted firmly with expansion bolts
#25. It is concrete expansion bolt M16.
 Base plate installation is as below and all base plates are required to
install and tie firmed on this step. (refer to figure 1)

▶WWW.TMGINDUSTRIAL.COM P6/20 Toll Free:1-877-761-2819
 Parts used on this step :
-(2) Left corner base plate (#6L)
-(2) Right corner base plate (#6R)
-(28) Middle truss base plate (#7)
- (4) Door column base plate (#8)
-(4) Middle column base plate (#9)
- (112) Expansion bolt (#25)
Figure 1

▶WWW.TMGINDUSTRIAL.COM P7/20 Toll Free:1-877-761-2819
Step 2 : Assemble all trusses
 The building includes 16 trusses : (1) Front truss (1st truss), (1) rear truss (16rd
truss), and (14) middle trusses. The front and rear trusses are installed with
the fabric panel (#29).
 Both front and rear truss include the following parts. Connect all tubes with
bolt (#19). (refer to figure 2)
-(1x2) Peak arch tube (#1)
-(2x2) Upper rafter tube (#2A)
-(2x2) Sidewall tube (#3A)
-(2x2) Lower rafter tube (#4A)
-(1x2) Rope pulley (#11A)
-(1x2) Rope pulley (#11B)
-(2x2) Hexagon bolt and nuts (#21)
-(12x2) Half round head bolt (#19)
Figure 2

▶WWW.TMGINDUSTRIAL.COM P8/20 Toll Free:1-877-761-2819
 The (14) middle trusses include the following parts. Connect all tubes with bolt
(#19). (refer to figure 3)
 Parts used on this step :
-(1x14) Peak arch tube (#1)
-(2x14) Upper rafter tube (#2)
-(2x14) Sidewall tube (#3)
-(2x14) Lower rafter tube (#4)
-(1x14) Support tube for roof frame (#5A)
-(2x14) Support tube for roof frame (#5B)
-(12x14) Half round head bolt (#19)
-(2x14) Hexagon bolt and nuts (#20)
-(2x14) Hexagon bolt (#21A)
Figure 3

▶WWW.TMGINDUSTRIAL.COM P9/20 Toll Free:1-877-761-2819
 Lay down all (16) trusses on the ground as figure 4 when the assembly is all
completed and before moving to next step. (refer to figure 4)
 Parts used on this step :
- (4) Scratch resistant tape (#32)
Figure 4

▶WWW.TMGINDUSTRIAL.COM P10/20 Toll Free:1-877-761-2819
Step 3 : Put up the front (1st) truss
 Use of a crane or forklift is recommended, otherwise a team can use ropes to
lift the trusses, but you have to make sure it is safe, and have enough
manpower. We recommend 3 to 5 people to pull the truss up from different
directions.When the truss isup, tie the ropes to the heavy objects to make sure
the truss will stay upright and use bolt (#19) to connect the truss to the base
plate on both sides. (refer to figure 5)
 Parts used on this step:
-(4x16) Half round head bolt (#19)
Figure 5

▶WWW.TMGINDUSTRIAL.COM P11/20 Toll Free:1-877-761-2819
Step 4 : Put up the rest trusses
 Refer to Step 3 to put up the rest trusses, connect all 7 purlins (#5) with bolt
(#18) and secure all bolts firmly on each span before going to next truss,
include the following parts . (refer to figure 6)
-(7x15) Roof Purlin (#5)
-(2x14) Door frame upper tube (#5C)
-(7x2) Front and rear connectors (#15)
-(14x14) Middle truss connectors (#15A)
-(7x30) Self locking bolt and nuts (#18)
-(4x14) Hexagon bolt and nuts (#20)
-(7x16) Self-tapping screws (#21B)
Figure 6

▶WWW.TMGINDUSTRIAL.COM P12/20 Toll Free:1-877-761-2819
Step 5 : Tension cable installation
 Tension cable installation : All cables are diagonally installed on each side of
the interval, total 32 cables. (refer to figure 5)
-(30x2) Mounting base (#16)
-(15x2) Sidewall frame steel tension cables (#17)
Figure 7

▶WWW.TMGINDUSTRIAL.COM P13/20 Toll Free:1-877-761-2819
Step 6 : Install the remaining parts on the front and rear truss. (refer to figure 8)
 Parts used in this step :
- (4x2) Door frame lower tube (#10)
-(2x2) Door frame upper tube (#10A)
-(2x2) Door frame centre upper tube (#10B)
-(1x2) Front and rear door crossing beam (#12)
-(1x2) Front and rear door crossing beam (#12A)
-(2x2) Door center vertical supporting rod for cross beam (#12B)
-(2x2) Front and rear door upper crossing tubes (#13)
-(2x2) Front and rear door upper crossing tubes (#13A)
-(2x2) Front and rear fabric panel tension tubes (#14)
-(2x2) Front and rear fabric panel tension tubes (#14A)
-(22x2) Half round head bolt (#19)
-(8x2) Hexagon bolt and nuts (#20)
Figure 8

▶WWW.TMGINDUSTRIAL.COM P14/20 Toll Free:1-877-761-2819
Step 7 : Install front and rear cover panel
 The door cover must be zipped. Use rope (#24) to lift up the front cover (#29)
from the center grommet and tie it firm to the truss tube and spread toward
both sides through each grommet along the tube. Refer to Figure 9 and 10 on
how to attach the rope and tie to the tube.
 Insert the dropping tube (#14) into the bottom groove pocket on the door
cover. Tie two ropes (#31) separately on both sides of the peak arch tube. Pull
both ropes under through the bottom of the door cover from the back, then go
up from front and through both pulley 11A and 11B. (refer to figure 9)
 Parts used in this step :
-(1x2) Door dropping tube (#26)
-(1x1) Braided rope (#24)
-(1x2) Front and rear cover panel (#29)
-(2x2) Nylon rope (#31)
Figure 9

▶WWW.TMGINDUSTRIAL.COM P15/20 Toll Free:1-877-761-2819
 The rope coming out from pulley 11B must go through the upper wheel of
pully 11A, then pull both ropes together slowly and start to lift the door cover.
 Tie both ropes to the corner base plate. Now the door cover is up. When you
drop down the door cover, do not let go too quick, otherwise it might get stuck
and damage the fabric. (refer to figure 10)
Figure 10

▶WWW.TMGINDUSTRIAL.COM P16/20 Toll Free:1-877-761-2819
Step 8 : Install the top cover (#28)
Do not install the cover during windy weather!
 Unpack the top cover and place it along one of the long sides of the structure.
 Use 3 to 5 ropes to top cover (#28) pull the cover over the top of the structure,
2 or 3 people standing inside on ladders to push upwards will help to move the
cover smooth without any damage. (refer to figure 11)
 Parts used in this step :
-(1) Top cover (#28)
Figure 11

▶WWW.TMGINDUSTRIAL.COM P17/20 Toll Free:1-877-761-2819
Step 9 : Stretch and tighten top cover
 The roof cover must be stretched and tied to the front and rear truss by rope
going through the flap grommets on the cover. Start from the top center and
go toward both side on each end. Add or cut the rope as needed.
 Pull and stretch the cover enough only to take wrinkles out. Repeat for the rear
truss. Do not over stretch as it could rip off the grommets. (refer to figure 12)
 Parts used in this step :
-(1) Braided rope (#24)
Figure 12

▶WWW.TMGINDUSTRIAL.COM P18/20 Toll Free:1-877-761-2819
Step 10 : Tension the cover on the structure from both sides
 Insert tension tubes (#27) slowly into the bottom groove pocket on both long
sides. Add the water plug (#23) on the first tension tube to avoid tearing the
fabric and add one to the end of last tube (#27A) as well.
 Repeat the same step for the other side.(refer to figure 13)
 Parts used in this step :
-(2x2) Water plug (#23)
-(9x2) Top cover tension tube (#27)
-(1x2) Top cover tension tube (#27A)
Figure 13

▶WWW.TMGINDUSTRIAL.COM P19/20 Toll Free:1-877-761-2819
Step 11 : Install ratchet straps
 Stretch and adjust the cover from left and right, back and forth, to make sure it
is square and centered. Cut the groove pocket where it aligns with ratchet
(#7A), and use strap (#22) to pull tension tube (#27) toward the ratchet and
secure it.
 Evenly adjust all ratchets on both sides to take wrinkles out and make the
cover flat and smooth. (refer to figure 14)
 Parts used in this step :
-(16x2) Steel tension cables (#22)
-(16x2) Ratchet (#7A)
Figure 14