Toro Outcross 9060 Series User manual

FormNo.3433-349RevA
CargoBed
Outcross9060SeriesTractionUnit
ModelNo.07530
InstallationInstructions
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdamage.Replaceanydecalthatisdamagedormissing.
decal93-9852
93-9852
1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.
93-9899
decal93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
decal105-4215
105-4215
1.Warning—avoidpinchpoints.
decal115-7739
115-7739
1.Falling,crushinghazard—donotcarrypassengers.
decal138-4107
138-4107
1.Crushinghazardofthehand—keephandsawayfromthe
pinchpoint.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3433-349*A

decal138-8166
138-8166
1.Attention—read
theOperator’s
Manualbefore
performing
maintenance.
5.Removethe
rod.
9.Raisethebed
usingajack.
2.Keep
bystanders
away.
6.Lowerthebed.10.Slowlydrive
forward.
3.Raisethebed.7.Removethe
quick-release
pin.
11.Disconnect
thehydraulic
hoses.
4.Rotatetheleg
forward.
8.Removethe
lanyard.
12.Disconnectthe
wireharness.
2

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Removethestandardbedanddrawbar.
Leftpivotbracket1
Rightpivotbracket1
Capscrew(1/2x1-3/4inches)8
3Flangelocknut(1/2inch)8
Installthepivotbrackets.
Cylinderliftassembly1
4Flange-headcapscrew(1/2x1-3/4
inches)2Installthecylinderlift.
Hydrauliccylinderandhoses1
Cylinderpin1
5Lynchpin2
Assemblethehydrauliccylindertothe
machine.
Lanyardbracket1
Flange-headcapscrew(1/2x1-1/4
inches)2
6Flangelocknut(1/2inch)2
Installthelanyardbracket.
Proximity-sensorjumper1
7Cabletie1Installtheproximity-sensorjumper.
Cargobed1
Pushrod1
Lanyard1
Shoulderbolt2
Flangelocknut(5/16inch)9
Wingnut1
Forwardpanel1
Carriagebolt(5/16x2-1/2inches)4
Carriagebolt(5/16x2-3/4inches)2
Mudap2
Capscrew(5/16x1inch)8
8
Washer(5/16x1-1/2inches)8
Assemblethecargobed.
Mudap2
Capscrews(5/16x1inch)6
9Washers(5/16x1-1/2inches)6
Installtheforwardbedhardwareand
mudaps.
3

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Removeanyrearattachments,theloaderand
ballastbox;refertotheinstallationinstructions
foryourattachmentsortheOperator’sManual
foryourtractionunit.
2.Parkthemachineonalevelsurfaceandmove
theshiftlevertotheNEUTRALposition.
3.Fullylowerthe3-pointhitch;refertothe
Operator’sManualforyourtractionunit.
4.Engagetheparkingbrake,shutofftheengine,
removethekey,andwaitforallmovementto
stopbeforeyouleavetheoperator’sposition.
2
RemovingtheStandard
Bed,Drawbar,andTopLink
NoPartsRequired
Procedure
Removethestandardbed,drawbar,andtoplink;
refertotheOperator’sManualforyourtractionunit.
3
InstallingthePivotBrackets
Partsneededforthisprocedure:
1Leftpivotbracket
1Rightpivotbracket
8Capscrew(1/2x1-3/4inches)
8Flangelocknut(1/2inch)
Procedure
1.Identifytheleftandrightpivotbracketsasshown
inFigure1.
g258968
Figure1
1.Leftpivotbracket2.Rightpivotbracket
2.Removethe2capscrews(1x1-1/4inches)
and2angelocknuts(1/2inch)thatsecure
thebulkheadplatefortherear,hydraulic
quick-connectcouplingstotheright,rearframe
gusset(Figure2).
4

g287289
Figure2
1.Capscrew(1x1-1/4
inches)
3.Bulkheadplate(rear
hydraulicquick-connect
couplings)
2.Framegusset(rightrear)4.Flangelocknut(1/2inch)
3.Aligntheholesintheleftpivotbracketwiththe
holesinthegussetplateattheleftframerail
(Figure3).
g258969
Figure3
1.Capscrew(1/2x1-3/4
inches)
4.Flangelocknut(1/2inch)
2.Gussetplate(leftframe
rail)
5.Rightpivotbracket
3.Leftpivotbracket
4.Assemblethepivotbrackettothegussetplate
with4capscrews(1/2x1-3/4inches)and4
angelocknuts(1/2inch).
5.Torquethecapscrewsandnutsto91to113N∙m
(67to83ft-lb).
6.Aligntheholesintherightpivotbracketwiththe
holesinthegussetplateandbulkheadplateat
therightframerail(Figure3).
7.Repeatsteps4and5fortherightpivotbracket.
4
InstallingtheCylinderLift
Partsneededforthisprocedure:
1Cylinderliftassembly
2Flange-headcapscrew(1/2x1-3/4inches)
Procedure
1.Removethetop2ange-headcapscrews(1/2
x1-1/2inches)andtop2angelocknuts(1/2
inch)thatsecurethelink-attachbrackettothe
frameofthemachine(Figure4).
Note:Younolongerneedthe2ange-head
capscrews(1/2x1-1/2inches).
g286329
Figure4
1.Flangelocknut(1/2inch)3.Flange-headcapscrews
(1/2x1-1/2inches)
2.Link-attachbracket
2.Aligntheholesinthecylinderliftwiththeholes
intheframeofthemachineandlink-attach
bracketasshowninFigure5.
5

g290078
Figure5
1.Flangelocknut(1/2inches)3.Flange-headcapscrew
(1/2x1-3/4inch)
2.Cylinderlift
3.Assemblethecylinderlifttotheframeofthe
machineandlink-attachbracketwith2ange
locknut(1/2inches)thatyouremovedinstep1
andthe2ange-headcapscrews(1/2x1-3/4
inch)asshowninFigure5.
4.Torquethecapscrewsandlocknutsto91to113
N∙m(67to83ft-lb).
5
AssemblingtheHydraulic
CylindertotheMachine
Partsneededforthisprocedure:
1Hydrauliccylinderandhoses
1Cylinderpin
2Lynchpin
AssemblingtheHydraulicCylinder
totheMachine
1.Removethe3ange-headboltsthatsecurethe
drive-shaftcovertothemachine,andremove
thecover(Figure6).
g258980
g258955
Figure6
1.Flange-headbolts(5/16x
3/4inch)
2.Drive-shaftcover
2.Assemblethestationaryendofthehydraulic
cylindertothecylindersupportwiththecylinder
pinand2lynchpins(Figure7).
g260027
Figure7
1.Lynchpin3.Cylindersupport
2.Hydrauliccylinder4.Cylinderpin
3.Assemblethedrive-shaftcovertothechassisof
themachinewiththe3ange-headbolts(5/16x
3/4inch)thatyouremovedinstep1.
6

g260058
Figure8
1.Flange-headbolts(5/16x
3/4inch)
2.Drive-shaftcover
ConnectingtheHydraulicHoses
1.Routethe2hydraulichosestothequick-connect
panelfortherearattachmentsasshownin
Figure9.
Note:Ensurethatthereisclearancebetween
thehydraulichosesandrotatingorhot
componentsofthetractorortractionunit.
g260110
Figure9
1.Retracthose3.Quick-connectpanel
2.Extendhose
2.Identifythequick-disconnectttingsforthe
rearattachment-liftandlowercircuitsforthe
machine.
3.Removethedustcoversforthequick-connect
ttingsofthehydraulichosesandthecapsof
themachine(Figure10).
g290080
Figure10
1.Quick-connecttting
(extendhydraulic
hose—reddustcap)
3.Quick-connecttting
(retracthydraulic
hose—blackdustcap)
2.Quick-connectcoupling
(rearattachment-extend
circuit—reddustplug)
4.Quick-connectcoupling
(rearattachment-retract
circuit—blackdustcap)
4.Plugthequick-connectttingfortheretracthose
(withtheblackdustcap)intothequick-connect
couplingfortherearattachment-retractcircuit
(bottomport—withtheblackdustcap)asshown
inFigure10.
5.Plugthequick-connectttingfortheextendhose
(withthereddustcap)intothequick-connect
couplingfortherearattachment-extendcircuit
(topport—withthereddustcap)asshownin
Figure10.
6
InstallingtheLanyard
Bracket
Partsneededforthisprocedure:
1Lanyardbracket
2Flange-headcapscrew(1/2x1-1/4inches)
2Flangelocknut(1/2inch)
Procedure
1.Attheleftpivotbracketforthecargobed,align
theholesinthelanyardbracketwiththeholesin
theleftframechannelasshowninFigure11.
7

g286413
Figure11
1.Flangelocknut(1/2inch)4.Leftframechannel
2.Leftpivotbracket(cargo
bed)
5.Lanyardbracket
3.Flange-headcapscrew
(1/2x1-1/4inches)
2.Securethebrackettotheframe(Figure11)with
2ange-headcapscrews(1/2x1-1/4inches)
and2angelocknuts(1/2inch).
3.Torquethecapscrewsandnutsto91to113N∙m
(67to83ft-lb).
7
Installingthe
Proximity-SensorJumper
Partsneededforthisprocedure:
1Proximity-sensorjumper
1Cabletie
Procedure
Important:Theproximity-sensorjumperlimits
themaximumheightofthe3-pointhitch.
Installtheproximity-sensorjumpertoprevent
accidentallydamagingthecargoboxwiththe
3-pointhitch.
1.Attherightframechannelofthemachine,
removetheplugfromthe3-pinconnectorofthe
wireharnesslabeledBEDREARDOWN(Figure
12).
g286414
Figure12
1.Plug5.Backofthemachine
2.3-pinconnector(BEDREAR
DOWN)
6.Hydraulictube
3.Proximity-sensorjumper7.Cabletie
4.Rightframerail
2.Inserttheproximity-sensorjumperintothe3-pin
connector(Figure12).
3.Securetheproximity-sensorjumpertothe
hydraulictubewithacabletie(Figure12).
8

8
AssemblingtheCargoBed
Partsneededforthisprocedure:
1Cargobed
1Pushrod
1Lanyard
2Shoulderbolt
9Flangelocknut(5/16inch)
1Wingnut
1Forwardpanel
4Carriagebolt(5/16x2-1/2inches)
2Carriagebolt(5/16x2-3/4inches)
2Mudap
8Capscrew(5/16x1inch)
8Washer(5/16x1-1/2inches)
AssemblingtheCargoBedtothe
Hinges
Liftingequipmentcapacity:300kg(660lb)
1.Useliftingequipmenttoalignthecargobedto
theframeofthemachinewiththejackatthe
backofthemachine(Figure13).
g260065
Figure13
2.Alignthehingepinsofthecargobedwiththe
pivotbrackets,andlowerthebed(Figure14).
g260111
Figure14
1.Hingepins(cargobed)2.Pivotbrackets
3.Atthebackofthemachine,securethecargo
bedtothepivotbracketswith2quick-release
pins(Figure15).
g286494
Figure15
1.Quick-releasepins3.Bed-pivotstraps
2.Pivotbracket
9

InstallingthePushRodtothe
CargoBed
1.Usetheliftingequipmenttotiltthecargobedso
thatyoucanaccessthebedstraps.
2.Attheleftsideofthecargobed,assemblethe
pushrodthroughtheovalopeningsinthe2left
bed-pivotstraps(Figure16).
g290082
Figure16
1.Bed-pivotstraps(leftside
ofthecargobed)
2.Pushrod
3.Alignthebedpinattheendofthepushrodwith
theslotintheleftliftplate(Figure17).
g290081
Figure17
1.Liftplate(left)2.Bedpin(pushrod)
AssemblingtheHydraulicCylinder
totheCargoBed
1.Haveanotherpersonstarttheengineandmove
theauxiliary-hydraulicleverrearwardtoextend
therodendofthehydrauliccylinder(Figure18).
g290083
Figure18
1.Floatposition(detent)3.Cylinderextend(raisethe
bed)
2.Cylinderretract(lowerthe
bed)
4.Auxiliary-hydrauliclever
g260112
Figure19
1.Hydraulic-cylinderrod2.Slot(bed-liftplate)
2.Whentheholeinthehydraulic-cylinderrod
alignswiththeslotsinthebed-liftplate,movethe
auxiliary-hydrauliclevertotheneutralposition,
shutofftheengine,andremovethekey.
3.Movethepushrodinwardtosecurethe
hydrauliccylindertotheliftplate,androtatethe
pushrodcounterclockwisesothatthehandle
restsonthelockplate(Figure20).
10