Toro Infield Pro 5040 User manual

FormNo.3391-391RevB
FrontLiftFrame
SandPro®/IneldPro®5040TractionUnit
ModelNo.08712—SerialNo.311000336andUp
Operator'sManual
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia
tocausecancer,birthdefects,orreproductiveharm.
ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Removetheshrouds.
StraighthydraulicttingwithO-ring2
90-degreehydraulicttingwithO-ring2
Liftvalve1
Valveplate1
Bolt(1/4x3inches)3
Locknut(1/4inch)3
Bolt(#10x1-1/4inches)2
Locknut(#10)2
3
Liftlever1
Installtheliftvalve.
Rightplowplate1
Leftplowplate1
Bolt(1/2x2inches)4
Locknut(1/2inch)4
Hitchframebracket1
4
Bolt(1/2x1-3/4inches)2
Installtheplowplates.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3391-391*B

ProcedureDescriptionQty.Use
Hitchframe1
Bolt(3/8x2inches)2
Nut(3/8inch)2
Capscrew(3/8x1-1/2inches)2
Locknut(3/8inch)2
Cylinderpin2
Adapterplate1
Pusharmtube1
Pinassembly2
Thread-formingscrew2
Bolt(5/8x1-1/2inches)2
Washer(1.68-inchoutsidediameterx
0.65-inchinsidediameter)2
Tube1
Clevispin1
5
Cotterpin1
Installthepusharmsandhitchframe.
45-degreehydraulicttingwithO-ring1
Hydrauliccylinder1
90-degreehydraulicttingwithO-ring1
Smallretainingring1
Pin1
6
Largeretainingring2
Installthehydrauliccylinder.
Tubeassembly1
Hydraulichose(PartNo.108-8449)1
Hydraulichose(PartNo.108-8453)1
Hydraulichose(PartNo.108-8454)1
Wirehoseholder1
Threadformingscrew(5/16x3/4inch)2
7
Plasticcabletie3
Installthehydraulichoses.
Leverguideplate1
Flange-headscrew2
Washer2
Controlpaneldecal1
Controlpanel1
Knob1
8
Plasticcabletie3
Installthecontrolpanelandleverguide
plate.
9Operator’sManual1Readthedocumentationandstoreitin
asafelocation.
2

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Lowertheattachments.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekey.
2
RemovingtheShrouds
NoPartsRequired
Procedure
1.Jackuptherearofthemachineandposition
blocksundertherearwheelmotormounts.
2.Removetherightreartire.
3.Removethe4washersandboltsmountingthe
controlpaneltotheconsole(Figure1).
4.Unplugthewirefromthehourmeter.
5.Removethecontrolpanel(Figure1).
6.Removethe3boltssecuringtheconsoletothe
frame(Figure1).Removetheconsolebygently
liftingthebottomedgeoftheconsolearound
thesupportbracketandslidingitupbeyondthe
brakehandle.
g003660
Figure1
1.Controlpanel3.Consolemountingbolt
locations
2.Console
7.Removethe4boltssecuringtherighthand
wheelshroudtotheframeandremovethe
shroud(Figure2).
g003661
Figure2
1.Righthandwheelshroud
8.Disconnectandremovethecentershroudfrom
theframe(Figure3).
3

g003662
Figure3
1.Centershroud
3
InstallingtheLiftValve
Partsneededforthisprocedure:
2StraighthydraulicttingwithO-ring
290-degreehydraulicttingwithO-ring
1Liftvalve
1Valveplate
3Bolt(1/4x3inches)
3Locknut(1/4inch)
2Bolt(#10x1-1/4inches)
2Locknut(#10)
1Liftlever
Procedure
1.Threadthe2ttings(90-degree)andthe2
straighthydraulicttingsintothenewliftvalve.
Note:PositionthettingsasshowninFigure
4.Donottightenthe90-degreettingsatthis
time.MakesurethatallO-ringsarelubricated
andproperlypositionedonthettingsbefore
installation.
g003663
Figure4
1.Straighttting3.Liftvalve
2.90-degreetting
2.Mountthevalveassembly,pivotbracket,and
valveplatetotheframewith3bolts(1/4x3
inches)and3locknuts(Figure5).Positionthe
valveplateagainstthefrontoftheframemember
whenmounting,andtorquethefastenersto10
to12N∙m(90to110in-lb).
Note:Thevalveinstallationisverysimilarto
thevalvecurrentlyinstalled.
3.Looselymountthepivotleverassemblytothe
valvespoolandtotheoffsetlinkwith2bolts
(#10x1-1/4inch)and2locknuts(Figure5).
Note:Donottightenthefastenersatthistime.
4

g003664
Figure5
1.Valveassembly4.Offsetlink
2.Pivotbracket5.Pivot
3.Valveplate6.Lever
4
InstallingthePlowPlates
Partsneededforthisprocedure:
1Rightplowplate
1Leftplowplate
4Bolt(1/2x2inches)
4Locknut(1/2inch)
1Hitchframebracket
2Bolt(1/2x1-3/4inches)
Procedure
1.Looselymounttherighthandplowplatetothe
rightsideofthecasterforkwith2bolts(1/2x2
inches)andlocknutsasshowninFigure6.
Note:Donottightenthefastenersyet.
2.Repeattheprocedurewiththelefthandplow
plate(Figure6).
3.Jackupthefrontofthemachineuntilthefront
wheelisofftheoor.
4.Removeanddiscardthe2boltssecuringthe
frontofthesteeringpivottothetopofthecaster
fork(Figure6).
5.Usingthecasterforkandsteeringpivotmounting
holes,mountthehitchframebrackettothe
undersideofthecasterforkwith2bolts(1/2x
1-3/4inches);refertoFigure6.
Note:Itmayberequiredtopartiallydeate
thetiretogainclearance.Thewheelmotor
hydraulichoseshouldnotrestontopofthehitch
framebracket.
g003665
Figure6
1.Rightplowplate3.Steeringpivot
2.Leftplowplate4.Hitchframebracket
5

5
InstallingthePushArms
andHitchFrame
Partsneededforthisprocedure:
1Hitchframe
2Bolt(3/8x2inches)
2Nut(3/8inch)
2Capscrew(3/8x1-1/2inches)
2Locknut(3/8inch)
2Cylinderpin
1Adapterplate
1Pusharmtube
2Pinassembly
2Thread-formingscrew
2Bolt(5/8x1-1/2inches)
2Washer(1.68-inchoutsidediameterx0.65-inchinside
diameter)
1Tube
1Clevispin
1Cotterpin
Procedure
1.Lowerthemachinesothatthefrontwheelison
theoor.
2.Securethepusharmtubetotheadapter
platewith2pinassembliesandsecurethe
pinassembliestotheadapterplateswith2
thread-formingscrews.
Note:Positionthecomponentsasshownin
Figure7.
g003787
Figure7
1.Pusharmtube3.Pinassembly
2.Adapterplate4.Thread-formingscrew
3.Insertacylinderpinintoeachpusharmtubeas
showninFigure8.
4.Insertthepusharmtubesontotherightandleft
plowplatesaligningthecylinderpinguideswith
theholesintheplowplates(Figure8).
Note:Ifunabletogetthepusharmtubes
aroundtheplowplates,loosenthenutssecuring
theplowplatestothecasterfork.
5.Mounteachcylinderpintoeachplowplate
withabolt(5/8x1-1/2inches)andawasher
(1.68-inchoutsidediameterx0.65-inchinside
diameter)asshowninFigure8.
Note:T orquetheboltsto203N-m(150ft-lb).
g003666
Figure8
1.Cylinderpin2.Pusharmtube
6.Mountthetopofthehitchframetothehitch
framebracketwith2bolts(3/8x2inches)and
nuts(Figure9).
7.Mountthehitchframetubestotheplowplates
withbolts(3/8x1-1/2inches)andnuts(Figure
9),andtightenthefasteners.
6

g018349
Figure9
1.Hitchframebracket3.Hitchframetube
2.Hitchframe
8.Securetheframeadaptertothehitchframewith
atube,aclevispin,andacotterpin(Figure10).
g018307
Figure10
1.Frameadapter3.Clevispinwithgrease
tting
2.Tube
g028340
Figure11
Important:Ensurethattheexistinghoses
areroutedabovetheguide,asshownin
Figure11.
6
InstallingtheHydraulic
Cylinder
Partsneededforthisprocedure:
145-degreehydraulicttingwithO-ring
1Hydrauliccylinder
190-degreehydraulicttingwithO-ring
1Smallretainingring
1Pin
2Largeretainingring
Procedure
1.Threada90-degreettingintotheupperport
inthehydrauliccylinder.Positionthettingas
showninFigure12.
Note:MakesurethatallO-ringsarelubricated
andproperlypositionedonttingsbefore
installation.
Note:T opreventcontaminationtothehydraulic
ttingsorhoses,donotremovethecapsfrom
thettingsorhosesuntiltheyareinstalled.
2.Threada45-degreettingintothelowerport
inthehydrauliccylinder.Positionthettingas
showninFigure12.
7

g003669
Figure12
1.Hydrauliccylinder3.45-degreetting
2.90-degreetting4.Plug(1/8inch)
3.Mountthetopofthehydrauliccylinderbarrel
tothepinontheright-handplowplatewitha
retainingring(Figure13).
Note:Positionthecylinderhydraulicports
forward.
g028342
Figure13
1.Retainingring4.Pusharmstrap
2.Hydrauliccylinder5.Pin
3.Pin(onplowplate)
4.Mountthecylinderrodtothepusharmstraps
withapinand2retainingrings(Figure13).
7
InstallingtheHydraulic
Hoses
Partsneededforthisprocedure:
1Tubeassembly
1Hydraulichose(PartNo.108-8449)
1Hydraulichose(PartNo.108-8453)
1Hydraulichose(PartNo.108-8454)
1Wirehoseholder
2Threadformingscrew(5/16x3/4inch)
3Plasticcabletie
Procedure
1.Locatethehydraulictubethatgoesfromtheoil
coolertotheexistingliftvalve(Figure14).
2.Removethefastenersandtubeclampsecuring
thehydraulictubestotheframe.
3.Disconnectandremovethehydraulictubefrom
theoilcoolerandtheliftvalve(Figure14).
Note:Tominimizeoillosswhenremoving
thehydraulictube,havethereplacementhose
readyorcapthettingonthecoolerusingoneof
theprotectiveshippingcapsremovedfromthe
tubeassembly,PartNo.108-8447(Figure15).
g003671
Figure14
1.Oilcooler2.Hydraulictube
4.Securetheremaininghydraulictubetothe
framewiththeclampandfastenerspreviously
removed
5.Connectthetubeassembly,PartNo.108-8447,
tothe90-degreettingontheleftsideofthe
8

newvalveandthevacatedttingontheexisting
liftvalve(Figure15).
6.Connectthe45-degreettingendofhydraulic
hose,PartNo.108-8449,tothe90-degreetting
ontherightsideofthevalveandthestraight
endofthehosetothevacantoilcoolertting
(Figure15).RefertoFigure16andFigure17
forhoserouting.
7.Mountthewirehoseholdertotheleftframetube
with2thread-formingscrews(5/16x3/4inch);
refertoFigure15.
8.Connecttheshort90-degreettingendof
hydraulichose,PartNo.108-8453,tothetop
straightttingontherearofthevalve.Routethe
hosethroughthewirehoseholderandconnect
thestraightendofthehosetothetophydraulic
cylindertting(Figure15).RefertoFigure16
andFigure17forhoserouting.
9.Connectthelong90-degreettingendofthe
hydraulichose,PartNo.108-8454,tothebottom
straightttingontherearofthevalve.Routethe
hosethroughthewirehoseholderandconnect
thestraightendofthehosetothebottom
hydrauliccylindertting(Figure15).Referto
Figure16andFigure17forhoserouting.
Important:Makesurethatthehosesare
routedawayfromanysharp,hot,ormoving
components.
10.Tightenallfastenersandttings.
11.Usingcableties,securethehosestothe
machineatthelocationsshowninFigure16and
Figure17.
g003672
Figure15
1.Newvalve3.Existingvalve5.Wirehoseholder7.Hydraulichose(PartNo.
108-8454)
2.Tubeassembly(PartNo.
108-8447)
4.Hydraulichose(PartNo.
108-8449)
6.Hydraulichose(PartNo.
108-8453)
9

g218466
Figure16
1.Cabletie2.Hydraulichose(PartNo.
108-8449)
3.Hydraulichose(PartNo.
108-8453)
4.Hydraulichose(PartNo.
108-8454)
10