Vicon Fanex 523 T User manual

Fanex 523 T
1662 5044.
Operation manual
EN_08_2005

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EC Declaration of Conformity
as defined by the EC directives
- Machines 98 / 37 / EEC (22.06.1998)
The machine
product : Rotary Tedder
type : CondiMaster 5231 / Fanex 523 T / Tarrup 8052 T
identity no. : 6915
serial no. : 19
machine no. : 0981-
year of construction : 2005
was solely developed, designed and manufactured, in accordance with the aforementioned EC directives,
by
Kverneland Group Gottmadingen GmbH & Co. KG
Hauptstraße 99
78244 Gottmadingen
Germany.
The following harmonised norms were applied:
- DIN EN 292/1 and EN 292/2, safety of machines, equipment and systems
The complete technical documentation is available.
The machine´s operating instructions are available
- in the original version : German
- in the languages : English, French
Gottmadingen, 01.08.2005
Bjørn Arve Ofstad
General Manager

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Foreword
These operating instructions provide you with detailed information concerning system set up and
maintenance of your new Rotary Tedder. In addition, the instructions also include safety instructions
which ensure safe employment of the machine. The operating instructions contain descriptions of all the
available equipment, the various models and all of the special and additional pieces of equipment
which are not usually included in the delivery.
These operating instructions are intended to aid you in getting the best possible use out of your new
Rotary Tedder.
The performance of your machine depends to a great extent on correct use and careful maintenance.
For this reason, read the instructions carefully before the first system start up and always keep them near
at hand. By doing so you will avoid accidents, preserve the manufacturer’s warranty and always enjoy
the advantages of an efficient and reliable machine.
The Kverneland company is continuously making every effort to improve their products. The company
reserves the right to make any alterations or improvements to the machines considered necesssary.This
does not, however, obligate the company to modify machines which have been previously delivered.
Read and observe the operating and safety instructions before system start up!
If you have any questions which are not covered by the operating instructions, please contact your
nearest dealer.
We hope you reap a bountiful harvest with the help of the Rotary Tedder.
Read and observe the operating and safety instructions before system start up!
Kverneland Group Gottmadingen GmbH & Co. KG
Hauptstraße 99
D-78244 Gottmadingen
Tel. [phone]
Fill in your machine details here:
Machine type :....................................................................................
Serial number :....................................................................................
Initial start-up on :....................................................................................

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Contents
1 Safety..............................................................................6
1.1 For your safety.................................................................................................. 6
1.2 Safety instructions contained in this manual................................................. 6
1.3 Nameplate ........................................................................................................ 7
1.4 Application as stipulated ................................................................................. 7
1.5 Liability and warranty ...................................................................................... 7
1.6 Safety warning labels and pictorial warning signs..................................... 8
1.7 Authorized operators.................................................................................... 11
1.8 General safety and accident prevention regulations ............................... 11
1.8.1 General ............................................................................................... 11
1.8.2 Trailed implements ............................................................................. 12
1.8.3 Power take-off operation .................................................................. 13
1.8.4 Hydraulics........................................................................................... 14
1.8.5 Tyres .................................................................................................... 14
1.9 Safety when implement is not in use or is in storage ............................... 14
1.10 Maintenance .................................................................................................. 15
1.11 Safety instructions for the Rotary Tedder................................................... 16
1.12 Regulations for use on the road.................................................................. 16
2 Technical data ................................................................ 17
2.1 General ........................................................................................................... 17
2.2 Noise metering .............................................................................................. 17
3 Operation...................................................................... 18
3.1 Mounting on the tractor ................................................................................ 18
3.2 Modifying the drive shaft to suit the tractor............................................... 19
3.3 Converting from working to transport mode ............................................. 20
3.4 Converting from transport to working mode ............................................. 20
3.5 Tine adjustment .............................................................................................. 20
3.5.1 manually drawbar adjustment ......................................................... 20
3.5.2 hydraulic drawbar adjustment......................................................... 21
3.6 Operating the machine ................................................................................. 22
3.7 Unhooking from the tractor .......................................................................... 23

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4. Setting work..................................................................24
4.1 Tine setting. ..................................................................................................... 24
4.2 Wheels ............................................................................................................ 24
5. Maintenance ..................................................................25
5.1 Inspection........................................................................................................ 25
5.2 Lubrication ...................................................................................................... 25
5.3 Hydraulic plant (only specialequipment) .................................................. 27
6 Special equipment .........................................................28
6.1 Swathing mode .............................................................................................. 28
6.2 Tine loss safeguard ....................................................................................... 28
6.3 Tandem axles ................................................................................................. 29
6.4 Warning signs and lighting.......................................................................... 29
6.5 Hydraulic hand pump................................................................................... 29
A Appendix ......................................................................30
A.1 Torque values for international metric thread joints ................................. 30

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1 Safety
1.1 For your safety
On delivery, your dealer gave you an explanation of the operation and maintenance of the implement.
Please read these operating instructions before operating the implement for the first time. It is essential
that you observe all of the safety instructions. Parts of the text which are of particular importance are
marked with a pictogram.
This symbol can be found where all the important safety instructions appear in these
operating instructions. Strictly follow these instructions and take special care in these cases.
This Rotary Tedder is equipped with safety devices and has been controlled by the German
„Landwirtschaftliche Berufsgenossenschaft“ (Agricultural Trade Association) in terms of safety and accident
protection. However, incorrect use or mishandling of the implement can endanger:
life and limb of the operator or other persons or animals who are standing within the vicinity
of the implement,
the implement and other material assets of the owner or third persons,
the performance of the implement.
Anyone who is involved in installation, system start up, operation or maintenance of the implement must
read the following instructions very carefully and observe them at all times.
It’s a question of your safety!
1.2 Safety instructions contained in this manual
Safety alert signs:
Danger!
This sign signalizes the danger of accidents or injury leading to death.If you see this safety
alert sign in the operating instructions, make sure you employ every necessary and
prescribed safety precaution.
Attention!
This alert sign is a warning against the possibility of damage to equipment or of financial
and penal disadvantages (e.g. loss of guarantee rights, product liability etc.).
Note:
Instructions and important information.

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1.3 Nameplate
The nameplate stating the machine type and serial number is fastened to the bracket on the left.
Note:
Enter the data on the nameplate in the box provided on page 3.
1.4 Application as stipulated
The Rotary Tedder is built solely for use in the field of agricultural work and is intended and suitable for
the processing of blades of grass and haulms which have been mown and are lying on the ground.
Use of the implement for any other purpose is considered as operation which is not in accordance with
specifications and is undertaken as such at the owner’s risk. The manufacturer is not liable for any
resulting damages!
The operation, maintenance and repair work conditions fall under the prescribed application stipulations
laid down by the manufacturer and must be adhered to at all times. The implement may only be operated,
serviced and repaired by personnel who have read and understood these instructions and who have
been thoroughly instructed of the inherent dangers.
All relevant accident prevention regulations, as well as all generally recognized safety, health and
highway regulations, must be complied with.
Attention!
Never carry out changes yourself; otherwise no warranty will be assumed for resulting
damage.
1.5 Liability and warranty
These operating instructions must be read and observed by all personnel who work on or with this
implement. In addition, this implement is to be used solely for the purpose stipulated (see chapt. 1.4).
1. You may only work with this implement according to the instructions in the valid documentation.
This documentation can be made up of the following instruction manuals:
Mounting instructions
Operating instructions
Supplement pages
2. The following regulations must be observed:
all applicable local accident prevention regulations,
all recognized traffic, safety and industrial medical regulations,
the system limits and safety instructions listed in the technical manual.

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3. Any work on the implement should be carried out using suitable, tools and apparatus in perfect
condition.
4. You may not use any parts (spares, accessories, lubricants etc.) other than those complying with
implement manufacturer’s requirements. All parts must be used according to the regulations
(including the quoted starting torques).
A part complies with the manufacturer’s requirements when either genuine or approved by the
manufacturer.
5. Never carry out changes yourself; otherwise no warranty will be assumed for resulting damage.
Attention!
Those who disregard the regulations mentioned above are acting with gross negligence.
In this case the implement manufacturer’s liability and warranty no longer applies. The
same applies for any resulting damage. The negligent person bears all risks.
1.6 Safety warning labels and pictorial warning signs
Attention!
Complete safety means that you are familiar with and understand all of the safety warning
labels. This means you must be fully aware of the type of dangers being warned against,
exactly where they could occur and in particular, the appropriate safety measurement to
employ. Be alert at all times and always be aware of the the possible danger(s).
This implement has pictorial warning signs (safety warning labels). In the following safety warning
labels, the appropriate explanations are listed and illustrated.

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5. Do not step between the tractor and the
implement. Danger of being caught or squeezed!
6. Keep out of the swivel zone of machines
2. You must read all maintenance and repair work
instructions before carrying out any maintenance
or repair work. Stop the engine and remove the
ignition key.
3. Keep away from the moving rotary stars. Before
operating the Rotary Tedder, make sure that
‘no-one is within reach of the implement!
Before switching on the p.t.o., make sure that
no-one is within reach of the rotary stars!
4. Do not exceed the prescribed p.t.o. speed of
540 rev/min.
1. All of the operating and safety instructions must be
read and complied with before system start up!

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7. Risk of machine falling over in parking position;
always fold away side machine before disconnecting
USA warning graphics
8. Before putting into service, read and note the
operating manual and safety instructions!
9. Danger from rotating drive shaft
10.Danger from moving parts

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1.7 Authorized operators
Youths under the age of 16 may not operate the Rotary Tedder.
The owner of the implement must provide the operator with the operating instructions and make sure
that they have read and understood them. Only then may the implement be put into operation.
The allocation of responsibilty for the various tasks on the implement must be clearly determined and
complied with. There may be no uncertainties regarding authority, as these could endanger the safety
of the operator.
The owner must ensure that only authorized persons operate/work on the implement. He is responsible
for any third persons within the working area of the Rotary Tedder.
1.8 General safety and accident prevention regulations
Fundamental rule:
Before the start of every operation check both the implement and the tractor for operation and road
safety!
1.8.1 General
1. The appropriate warning and safety alert signs provide important advice to ensure the safe operation
of the implement. Observe these instructions at all times, for the sake of your own safety!
2. Before operation, make yourself familiar with all elements and controls of the implement, as well as
with their function. Make sure that all protective equipment is correctly mounted!
3. The operator’s clothing should be close fitting. Avoid any loose fitting, wide clothing! Always wear
substantial footware!
4. Keep the implement clean at all times! (Fire precaution)!
5. When travelling on public roads, observe the following:
all traffic regulations in force in your country,
the permissible axle load and total weight of the implement and
the permissible transport dimensions!
Never leave the driver’s seat during the journey!
6. Before any transport on public roads, make sure the implement is in the condition prescribed and
lock it in accordance with the manufacturer’s instructions!
7. Inspect and install all equipment required for transportation such as lighting, warning and
protective devices!
8. All operating devices such as ropes, chains, rods, etc. which act on remote-controlled implement
elements, have to be installed in such a way that any unintentional movement is excluded in all
possible transport and operating positions!
9. Couple the implement to the tractor at the prescribed position and secure according to the instructions
given in this manual! Proceed with special care when mounting and removing the implement on/
from the tractor!

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10.When mounting or dismounting the support devices, make sure that they are in the appropriate
prescribed position in order to ensure stability! Only deposit the implement on level and solid
ground.
11.Ballast weights are only to be installed to the points designed for this purpose!
12.Do not leave the engine on within closed spaces (indoors)!
13.Before start up and operation, inspect the area around you. Make sure that no-one, (especially
children) is in the danger area! Good visibility is essential!
14.No-one (other than the driver) is allowed on the implement during transport! Persons required on
the implement during operation must not leave their work place and may only carry out the job
which requires their presence on the implement!
15.Always select the speed according to travel conditions. Avoid sudden turns when travelling up-hill,
down-hill or across a slope!
16.Trailed implements and ballast weights, influence the driving of the implement and the steering and
braking performance! Make sure there is sufficient steering and braking capacity!
17.When negotiating curves take notice of the implement’s overhang and/or flywheel mass!
18.Make sure all protective devices are installed and in position before operating the implement!
19.Keep clear of the working and danger area of the implement!
20.Keep clear of the swinging/turning area of the implement!
21.Caution when working on implement elements operated by additional driving systems (e.g.
hydraulics). There are squeezing and shearing points!
22.Secure the implement prior to leaving the tractor. Mounted implements have to be lowered completely
to the ground. Stop the engine and remove the ignition key!
23.No-one is allowed to step between the tractor and implement as long as the vehicle is not secured
against unintentional movement by means of the parking brake and/or wheel chocks!
24.Observe the permissible axle load and total weight of the implement as well as the permissible
transport dimensions!
1.8.2 Trailed implements
1. Prior to coupling or uncoupling implements to/from the tool bar, all controls of the tractor hydraulics
have to be positioned in such a way that any unintentional lifting or lowering of the implement is
ruled out!
2. It is essential that the hitch category of the implement matches that of the tractor!
3. There is danger of squeezing or shearing in the area of the tool bar!

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1.8.3 Power take-off operation
Only valid for p.t.o.-driven implements.
1. Do not use p.t.o. shafts other than those specified by the manufacturer!
Make sure that the p.t.o. shaft is always properly
installed and secured!
The guard tube as well as the p.t.o shaft guard must
be installed. All guards must be in excellent
condition!
Hook in the chain to secure the p.t.o. shaft guard
against rotation!
Take notice of the overlap prescribed for p.t.o. shaft
tubes, both in transport and operating position.
2. Keep all persons clear of the p.t.o. and p.t.o. shaft while the driving system is engaged!
3. If p.t.o. shafts with overload or slip clutches are used, these clutches have to be installed on the
implement side!
4. Before installing or removing the p.t.o. shaft, disengage the p.t.o., stop the engine and remove the
ignition key!
Place the detached p.t.o. shaft onto its support!
After the p.t.o. shaft is detached, slide the protective caps over the p.t.o. stub!
5. The p.t.o. shaft guard should be kept in the prescribed condition!
Before engaging the p.t.o., make sure the selected tractor p.t.o. speed and sense of rotation
corresponds with the permissible speed and sense of rotation on the implement!
Before engaging the p.t.o., make sure that no-one is in the danger area of the implement!
6. Never engage the p.t.o. when the engine is off!
7. Always switch off the p.t.o. if the angle becomes too great or if the p.t.o. is not needed!
8. Danger! Working elements continue to rotate after the p.t.o. is disengaged.! Keep clear of rotating
parts at all times!. Make sure the implement has stopped rotating before carrying out any work!
9. Before cleaning, lubricating or adjusting the p.t.o.-driven implements or the p.t.o. shaft, disengage
the p.t.o., stop the engine and remove the ignition key!
10.Repair any damage prior to working with the implement!

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1.8.4 Hydraulics
1. Caution! The hydraulic system is under high pressure!
2. Check the hydraulic hoses at regular intervals and replace them when damaged, at the latest,
however, every 6 years! The new hydraulic hoses must comply with the technical requirements laid
down by the manufacturer of the implement! Only use original parts!
3. Before working on the hydraulics lower the implement, release pressure from the system and stop
the tractor engine.
4. When tracing leakages use appropriate protective devices. Danger of injury!
5. When connecting hydraulic rams and motors, make sure the hydraulic hoses are coupled as
prescribed!
Pressure should be released from the system both on the tractor and implement side prior to coupling
hydraulic hoses to the tractor hydraulics!
6. In the case of hydraulic connections between tractor and implement, it is advisable to mark the
coupling sleeves and plugs to aviod any incorrect connections!
Should the hydraulic lines be confused, the inverse function may be actuated (e.g. lifting/lowering).
Danger of accident!
7. Hydraulic oil forced out under high pressure can break the skin and cause severe damage! In the
case of injury by hydraulic oil, report immediately to a doctor as there is a risk of infection!
8. Do not exceed the maximal hydraulic pressure of 210 bar.
1.8.5 Tyres
1. Prior to working on the tyres, make sure the implement is standing safely and secured against
unintentional movements (wheel chocks)!
2. The installation of tyres and wheels presupposes special knowledge as well as the availability of all
necessary tools!
3. Repairing or mounting tyres and wheels may only be carried out by skilled workers using appropriate
tools!
4. Check the inflation pressure at regular intervals. Take notice of the prescribed inflation pressure
(Chap. 2.1)!
1.9 Safety when implement is not in use or is in storage
1. Store the implement in a safe place.
2. Make sure that no children play on or around the implement.
3. Only couple or dismount the implement on solid, dry and level ground. This minimizes the danger
of the implement tipping or sinking into the ground or mud.
4. Place the detached p.t.o. shaft onto its support!
5. Use wheel chocks and, when available, the safety brake to prevent the implement from rolling.
6. Store the implement with the lateral rotors folded up (danger of tipping, accidents due to tines)!

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1.10 Maintenance
Directions quoted („right“, „left“, „in front“,“behind“) are always taken as being in the direction of
travel.
The sense of rotation is defined as follows:
Rotation sense right = clockwise,
Rotation sense left = anticlockwise,
Rotations around a vertical axis, taken from top to bottom,
Rotations around a horizontal axis, at a right angle to the direction of travel, taken from left to
right,
Rotations of nuts, bolts etc. are always taken from the actuation direction.
1. As a rule, disengage the driving system and stop the engine prior to carrying out any maintenance,
servicing, cleaning or repair work! Always remove the ignition key!
2. Check all bolts and nuts at regular intervals and retighten as required. Comply with prescribed
torques!
3. Prop the implement with appropriate supports before carrying out maintenance work on the lifted
implement!
4. When changing working elements use appropriate tools and protective gloves !
5. Discard used oil, grease and filters according to regulations!
6. Always disconnect the power suppy (current) before carrying out any work on the electrical system!
7. The protection devices which are subject to wear and tear must be inspected frequently and be
exchanged in good time.
8. The generator and battery cables should be disconnected before any electrical welding is carried
out on the tractor or the mounted implements!
9. Do not clean the machine with aggressive washing agents. This can cause corrosion to polished
metal surfaces, e.g. hydraulic cylinders.

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1.11 Safety instructions for the Rotary Tedder
1. General safety instructions are contained in this documentation.
2. Prior to mounting the implement or lifting the implement for the first time, check the space available.
3. Check the p.t.o. shaft before the first operation, and adjust it according to your implement (see
chapt. „modifying the drive shaft to suit the tractor“).
4. Check the tyre pressure (1.5 bar) at regular intervals.
5. Before each transport:
stop tractor p.t.o.,
wait until rotary arms come to a complete standstill,
put the implement in transport position,
check to see if locking is correct,
lock the control valve.
6. Make sure that no-one is within reach of the implement when lifting, lowering, and swinging in the
rotary arms.
7. Please observe that the three-point mounting models swing back into central position when lifting.
8. Repair work on post- tensioned energy storers (springs, accumulators etc.) may only be carried out
by specialists using the correct tools which comply with all prescribed standards. All such repairs
may only be carried out in specialist workshops!
9. You must read all maintenance and repair work instructions before carrying out any maintenance
or repair work. Stop the engine and remove the ignition key.
10.Keep away from the rotating arms. Before operating the Rotary Tedder, make sure that no-one
is within reach of the implement! Before switching on the p.t.o., make sure that no-one is within
reach of the rotary arms!
11.Do not exceed the prescribed p.t.o. speed of 540 rev/min!
12.Do not step between the tractor and the implement. Danger of being caught or squeezed!
13.Stay clear of the lifting area of the three-point mounting when operating the lifting unit!
14.After approx. 5 operating hours, all screw connections must be inspected and if necessary,
retightened. Make sure the torque is correct!
15.Place the p.t.o. in the chain provided when the implement is deposited.
1.12 Regulations for use on the road
When travelling on public roads observe the national legal requirements concerning side
marking, lighting and speed.

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2 Technical data
2.1 General
pyT 5196
srotorforebmuN 4
htdiwgnikroW m02,5
"a"gnittesgnikrownihtdiwenihcaM m93,5
"c"etalpgninrawdnaspartsyt
efashtiwhtdiwtropsnarT m98,2
"b"gnittesgnikrownihtgneL m65,2
"h"thgiehmumixaM m46,2
tuptuorotcartderiuqeR Wk
51>
tfahsdetniojhtiwthgieW gk014
deepsOTPmumixaM 1-nim045
retemaidOTP 1169NIDmm53Ø
seryT RP6x05.6x61
erusserpr
iaeryT rab5.1
2.2 Noise metering
The sound pressure level emmision has been measured in accordance with the EN 11 201 and
EN 11 204.
A-method effective perceived sound pressure level
rotcarTreddeTyratoRdnarotcarT
nepowodniwbaC)A(Bd6,67)A(Bd6,97
desolcwodniwbaC)A(Bd2,47)A(Bd8,47

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3 Operation
3.1 Mounting on the tractor
Attaching the machine:
The rotary hay maker is connected to the locked linkage
(fig. 3.1) andvertically and laterally fixed drawbar (fig.
3.2) of the tractor.
Danger!
Secure connecting bolts (b)!
Danger!
Machine separates from the tractor!
Trailer pin with tractor
linkage drawbar in position (A) during
drawbar connection in position (z) secure
B
C
Attaching the cardan shaft
Connect cardan (fig. 3.3) shaft to the power take-
off shaft (overload coupling at machine side)
Pull the pull closure and simultaneously push cardan
shaft onto the power take-off shaft until the closure
engages automatically.
Fold back cardan shaft supports (B in fig.3.1).
Swing up and engage support stands(C in fig 3.1).
Fold up and lock raer stand (fig. 3.4 and 3.5).
fig.3.1
fig 3.2
fig 3.3
fig 3.4
fig 3.5