Vicon EXTRA 632 T User manual

EXTR∆632 T
Operator's Manual
Translation of the original operator’s manual
Date of publication 12/2009
Date printed 12/2009
Language EN
Valid as from serial No.: 403.218
Reference No: 90000502EN
Index 119-12

Identification of machine
So that your dealer can help you as quickly as possible, he needs to have some information about your ma-
chine. Enter your information here.
Description
Working width
Weight
Machine number
Accessories
Dealer
address
Manufacturer
address
Copyright Kverneland Group Kerteminde, Denmark. Copying,reproduction in any form, translation, or use of excerpts or parts of this document
are not permitted without specific permission from Kverneland. All rights reserved. The contents of this instruction manual may be changed without
prior warning. Rights reserved for technical amendments and printing errors in this manual.
EXTR∆632 T
Kverneland Group Kerteminde AS
Taarupstrandvej 25
DK-5300 Kerteminde - Denmark
Tel. / fax: [phone]
web: www.kvernelandgroup.com
3.2 m
1200 kg

Contents
3
Contents
Contents ...........................................................4
Instruction manual target group 4
The meaning of the symbols 4
Safety................................................................5
For your own safety 5
Who can operate the machine? 9
Connecting 9
Load capacity 10
Transport on public roads 11
Use 12
Disconnection 14
Maintenance 15
Further safety instructions 17
About the machine.........................................18
The field of application of the machine 18
Machine characteristics 18
Synopsis 19
Technical data 20
Tractor requirements 21
Preparation.....................................................22
Preparing the machine 22
Assembly - attachment..................................24
Attachment of the tractor 25
Hydraulic 29
First start-up of machine 31
Machine in transport position 33
Transport on public roads ............................36
Safety 36
Before travelling on public roads 36
Checking the machine 36
Travelling on public roads 36
Operation........................................................37
Safety 37
Before operating 37
Operation 38
Before operating 39
Cleaning..........................................................48
Before cleaning 48
Cleaning 49
After cleaning 49
Parking and Storage......................................50
Before storage 50
Parking / disconnection of the machine 50
Storage 52
Maintenance...................................................53
For your own safety 53
General instructions 54
P.T.O. shaft check 56
Lubrication 57
Service - check 67
Replacement 80
Extra equipment.............................................89
Lighting kit 89
Hydraulic device for the deflector plate 89
Skids 89
Chain for locking the lift arms 90
Throwing wings 90
Troubleshooting ............................................91
Guarantee.......................................................93
Guidelines for guarantee 93
Disposal..........................................................94
Metal parts 94
Rubber parts 94
Plastic 94
Hydraulic oil 94
Electronic parts 94
EU declaration of conformity........................95
The EU Directive. 98/37/EG 95
Notes...............................................................96
Technical information ...................................97
Index ...............................................................98

4
Contents
Contents
Instruction man-
ual target group
This instruction manual is intended for trained farmers and others who
are qualified to work in agriculture and who are familiar with assem-
bling equipment.
For your own safety
Read this instruction manual thoroughly before use and mounting. By
doing this you have optimal working conditions and you can work in
safety.
For the employer
Every employee must be given training at regular intervals on how to
use this machinery (at least once a year) inaccordance withthe guide-
lines issued by the employer's insurance. Untrained or unauthorised
members of staff may not use this machine.
Instructions
Your dealer willassist with instructions on how to use and maintain this
machinery.
The meaning of
the symbols
We have used different symbols to make the text clear.An explanation
follows:
•A dot symbol marks a list.
> A triangle marks an action you must carry out.
→An arrow refers you to other parts of the text.
We also use pictograms to help you find relevant places in the text.
T IP ! The word 'tip' indicates tips or instructions on use.
N OTE ! “Note” denotes information that requires particular attention.
A spanner indicates tips for assembling and settings.
A warning triangle indicates important safety instructions. If these are
not adhered to, it may result in:
•Serious errors in the machine function.
•Damage on the machine.
•Personal injury or an accident.
8A star indicates examples that can be used for clarification.

Safety
5
Safety
For your own
safety
This chapter includes general safety instructions. Furthermore, each
chapter in the instruction manual includes specific safety instructions
that are not described here. The safety instructions must be complied
with
•In terms of your own safety.
•In terms of others safety.
•To assure the safety of the machine.
When working with agricultural machines wrong handling can result in
various dangers. Therefore, you should always be very thorough and
never work under pressure.
The operator must be informed regularly
Inform the persons working with the machine about these safety in-
structions regularly.
The safety instructions should be complied with according to local law
for agricultural machines.

6
Safety
Safety symbols
On the machine you will find labels that serve your safety. These la-
bels must not be removed. If the labels become illegible or fall off, you
can order some new labels and affix them to the relevant areas.
STOP

Safety
7
The meaning of the sym-
bols
Stop the tractor before working on the machine
Be attentive! The tractor engine must ALWAYS be stopped and the ig-
nition key removed before carrying out repairs, cleaning, lubricating or
maintaining the machine.
Read and observe the instruction manual
Be attentive! Read and understand the instruction manual before the
machine is put into service.
Ensure no clothing or body parts get caught in the PTO shaft
Guards may not be removed or opened, before the machine has
stopped rotating. The tractor engine must be stopped, the ignition key
removed and the handbrake applied.
Risk of thrown up pebbles
Keep a safe distance from the machine. Persons may not stand near
the machine when it is working. If the guard is damaged, it must be re-
placed.
Feet can be cut off
The safety guard must always be in place when the machine is work-
ing.
Feet can be cut off
The safety guard must always be in place when the machine is work-
ing.

8
Safety
Standing between the tractor and the tool can be dangerous
There is a high risk of becoming trapped if you get in between the trac-
tor and the tool. During connectionand disconnection of the tool, peo-
ple should always remain outside of the hazard area, and the tractor's
handbrake should always be applied.
Your body can be pulled into the machine.
Work on the machine's rotors or cutterbar is forbidden until the ma-
chine has stopped rotating. The tractor engine must be stopped, the
ignition key removed and the handbrake applied.
Use the correct support for the machine
Your body could become caught!
Never work under the machine without using the correct support. The
tractor engine must be stopped, the ignition key removed and the
handbrake applied.
Feet can be cut off
The safety guard must always be in place when the machine is work-
ing.
STOP

Safety
9
Who can operate
the machine?
Operators of this machine should only be educated farmers and per-
sons who in other ways are qualified to perform agricultural work and
who have knowledge on installing the equipment.
Untrained or unauthorised members of staff may not use thismachine.
Connecting
Correct attachment of the machine
Coupling must be carried out in the proper manner according to the
instructions.
The machine can become disconnected from the tractor without prop-
er coupling.
Improper coupling can lead to accidents.
When attaching the machine to the tractor you must therefore:
•Make sure that the tractor cannot roll.
•Make sure that the tractor and the machine belong to the same cat-
egory.
•Never stand between the tractor and the machine during attach-
ment.
•Use the hydraulic three point suspension slowly and carefully.
Attention to the above instruction points will protect you and others
from injury.
Failure to follow the above instructions may result in serious injuries.
P.T.O. shaft check
Refer to the manufacturer's service and maintenance instructions de-
livered with the PTO shaft.
Connect the electrical cables after attachment
When mounting the lighting device, the power supply to the tractor
must be turned off.
This will prevent short-circuiting and damage to the electric circuit.
There is a risk of burns and other serious injuries if the electrical sys-
tems short circuit.
95-039
fr
95-015 fr

10
Safety
Only connect hydraulics when system is without pressure
You should only connect the hydraulic hoses to the tractor's hydraulics
when the hydraulic system on both tractor and machine is depressu-
rised.
There is a risk that the machine will move unintentionally.
Unintentional movement of the machine may result in serious injuries.
The hydraulic system should be checked regularly
All hoses and fittings should be checked regularly for visual damage.
Hydraulic hoses also age without visual damage.
Defect hydraulic hoses can result in personal injury or fire.
Colour marking of the hydraulic connections
The hydraulic connections between the tractor and the machine must
be colour marked.
By colour marking the hydraulic connections you avoid wrong opera-
tion of the machine.
Incorrect operation or unintentional movement of the machine may re-
sult in serious injuries.
Load capacity
Comply with total weight, axle pressure, the carrying capacity of
the tyres, and minimum weight.
Neither the tractors total weight, axle pressure or thecarrying capacity
of the tyres may be exceeded with frontal mounted and rear mounted
machines.
To ensure the manoeuvrability of the tractor, the load on the front axle
must be minimum 20% of the tractors own weight.
Transgression can result in uncontrolled driving and accidents.
Be attentive when working around the P.T.O shaft
When working on the P.T.O. shaft, the tractorP.T.O. outlet must be dis-
connected, the tractor must be stopped and the ignition key should be
removed.
This prevents the PTO shaft from suddenly starting to rotate.
If the tractor and the PTO shaft have not been connected according to
the instructions serious accidents resulting in torn off limbs can occur.
Weight/power ratio between machine and tractor
The machine may only be connected to a tractor with a proper size
and performance.
The tractor's size and PTO outlet must correspond to the power con-
sumption of the machine and its weight.
Wrong weight/power ratio can result in damages on both machine and
tractor.
95-009
fr
95-006-2 fr
95-006-1 fr
95-006-3 fr
kg
HP/kW

Safety
11
Transport on pub-
lic roads
Control that the machine meets the Road Traffic Act's require-
ments concerning its condition.
When driving on public roads, the machine must live up to the Road
Traffic Act's current requirements.
This ensures traffic safety both for you and other road users.
Not meeting the requirements can result in accidents.
Meeting the Road Traffic Act's current requirements includes, for ex-
ample:
•Attachment of lights, warning devices and safety equipment.
•Compliance with permitted transport width, weight, axle pressure,
tyre carrying capacity and total weight.
Transportation of persons on the machine is prohibited
It is dangerous and illegal to transport persons on the machine.
The machine is not approved for personal transportation.
Transporting persons on the machine may result in serious injuries
and death.
Mounted machines will change the driving and braking abilities
of the tractor
Take notice of changed driving and braking characteristics when driv-
ing with a machine attached.
Especially when driving in curves and turns you should be aware of
the machine's width and swing length.
If no attention is paid it will result in uncontrolled driving and serious
accidents.
Adjust the speed according to the road conditions
Adjust driving speed on the road according to the conditions.
Poor road conditions and driving too fast can lead to overloading parts
of the tractor and machine.
Driving too fast can result in accidents and damage to both the ma-
chine and the tractor.
95-012 fr
95-011
fr
95-011
fr

12
Safety
Use
The operator should be instructed carefully before the machine
is put into use
Only use the machine when the operator has been given thorough in-
structions.
Thorough machine instruction results in safe usage.
Insufficient instructions can result in wrong usage of the machine and
accidents.
Check that the machine is free of technical errors
Only use the machine if it is free of technical errors.
It assures that the machine works properly and its safety condition is
ok.
A machine with technical errors and defects can be dangerous.
Do not remove the protection guards
Check that all protection guards are in place before use.
This assures that the machine will give maximum protection to the op-
erator.
If the safety guards are removed or not used, it may result in serious
injuries and accidents.
Control tyre pressure regularly.
Carry out regular control of tyre pressure.
This ensures the machine's road holding ability and prevents uninten-
tional careening in road curves and swings.
Abnormal careening in curves and bends can lead to accidents.
Transportation of persons on the machine is prohibited
It is dangerous and illegal to transport persons on the machine.
The machine is not approved for personal transportation.
Transporting persons on the machine may result in serious injuries
and death.
95-002-1
fr
95-038
fr
95-093
fr
95-011
fr

Safety
13
Check the surrounding area before taking machine into use
Before driving and using the machine the surrounding area should be
checked.
This prevents persons and animals around the machine from being
exposed to danger.
If the surrounding area is not checked, it may result in serious injuries
to persons or animals.
Checking bolts on moving parts
Check that all bolts on moving parts are properly tightened.
Tightened parts prevent jarring sounds from moving parts.
Non-tightened parts can shake loose and result in damage on the ma-
chine.
Maintain the rotational speed on the tractor P.T.O. outlet
Connecting a tractor with P.T.O. is dangerous. = 540 revolutions per
minute for a machine intended for P.T.O. = 1000 revolutions per
minute.
The machine is not designed for this speed.
It can result in damage on the machine and be a danger for persons
nearby.
Check the transmission oil level regularly
Check that the transmission is filled with oil and that the oil level is cor-
rect.
If the oil level is correct, the transmission will have a long and fault-free
service life.
Incorrect oil level will result in damage on the transmission.
Stop the machine immediately in case of malfunction
In case of malfunction the machine should be stopped immediately.
Malfunction on the machine can bring surrounding persons and ani-
mals in danger.
Machines with a malfunction can result in dangerous situations.
95-018
fr
95-006-1 fr
95-017
fr
95-038
fr

14
Safety
Disconnection
Heightened risk of personal injury when disengaging
There is an increased risk of personal injury when disengaging the
machine from the tractor.
Attention to the above instruction points will protect you and others
from injury.
Failure to follow the above instructions may result in serious injuries.
Therefore, when disconnecting:
•Make sure that the tractor cannot roll.
•Never stand between the tractor and the machine during discon-
nection.
•Use the hydraulic three point suspension slowly and carefully.
•Makesure that themachineis standingona level andsafesurface.
•Hydraulic hoses must first be disconnected when the hydraulic
system is depressurised for both the tractor and the machine.
95-038
fr

Safety
15
Maintenance
Comply with the service and maintenance intervals given in the
instructions
Comply with the intervals for service and maintenance as given in the
instructions.
By complying with the maintenance intervals you assure that the ma-
chine will operate without malfunctions and give maximum protection
to the surroundings.
A non-maintained machine is a danger to the surroundings.
Always use original spare parts on the machine
Always use original spare parts.
Original spare parts should be used for safety reasons
The manufacture warranty becomes void if non-original spare parts
are being used.
High risk when performing service and maintenance work
When performing service or maintenance work there is a higher risk
of personal injury.
Attention to the above instruction points will protect you and others
from injury.
Failure to follow the above instructions may result in serious injuries.
Therefore, when you perform maintenance work:
•Disconnect the P.T.O shaft.
•Make the hydraulic system free of pressure.
•Stop or disconnect the tractor.
•Check that the machine is parked safely, support it if necessary.
•Do not use parts on the machine to climb the machine, but employ
the proper units for climbing.
•Make sure that the machine can not start rolling.
Disconnect the power source when working on the electric sys-
tems
Always disconnect the power source before you start working on the
electric system.
This will prevent short-circuiting and damage to the electric circuit.
There is a risk of burns and other serious injuries if the electrical sys-
tems short circuit.
Replacing the hydraulic hoses
Replace the hydraulic hoses at least once every 4 years.
Hydraulic hoses also age without visual damage.
Defect hydraulic hoses can result in serious injuries.
95-007 fr
95-009
fr

16
Safety
Be careful when cleaning with high pressure cleaner
Only clean bearings, hydraulic hoses, plastic components, electrical
control boxes and electrical equipment with low water pressure.
By cleaning with low water pressure you will protect sensitive equip-
ment on the machine.
Cleaning with high water pressure could damage vital parts of the ma-
chine.
Disconnect the battery and the alternator before welding
The tractor battery and alternator should be disconnected before per-
forming welding work on the machine.
This will protect the tractor alternator when performing welding work.
The tractor alternator could be damaged or destroyed if the electric
connections are not disconnected before performing welding work.
Tighten all fittings on moving parts
Check that bolts on moving parts are tightened after performing main-
tenance work.
Tightened parts prevent jarring sounds from moving parts.
If parts are not correctly tightened, they can shake loose and can
cause damage to the machine.
Do not alter the machine construction
The technical construction of the machine should not be altered and
machine maintenance should be performed.
A well maintained machine will offer maximum protection.
A poorly maintained machine will not offer proper protection and could
be dangerous.
95-018
fr
95-014 fr

Safety
17
Further safety in-
structions
Follow the instructions when working on the machine
The machine safety instructions should always be complied with.
It will protect you and others from personal injury.
Failure to follow the safety instructions may result in serious injuries.
Apart from the safety instructions the following should be complied
with:
•Environmental regulations.
•The general technical, medical and road act regulations.
•Instructions in this instruction manual.
•Instructions for use, maintenance and service.
95-005
fr
95-013
fr

18
About the machine
About the machine
This chapter includes general information about your machine. Fur-
thermore, following information are included:
•The machine application area.
•The machine characteristics.
•View of the machine.
•Technical data.
The field of appli-
cation of the ma-
chine
632 T is a swather intended to lay common grass and cereal crops in
swathes.
632 T is to be used mounted on the tractor's lift arms.
Proper usage of the
machine
Deviations or other use of equipment, such as:
•Harvesting corn.
•Cutting grass in park facilities.
Or similar actions violate the intended applications of the machine.
The manufacturer does not stand responsible for any damages
caused by improper application of the machine. The user is fully re-
sponsible
for the machine.
Machine charac-
teristics
Solid construction
Thanks to a solid construction and a flexible build up the machine is
both strong and reliable.
Quick and easy lifting of the cutterbar when turning on the head-
land
The machine's cutterbar is raised hydraulically without the use of tools
on the headland.
Machine connection possibilities
Model 632 T is connected to the tractor's lift arms.
Your safety when using the machine
To make working with the machine as safe as possible the machine
complies with the EC regulations. The machine is CE marked.

About the machine
19
Synopsis
Cutterbar
P.T.O. shaft
Hydraulic cylinder
Guard
Suspension
Arm
Hydraulic cylinder
Spreading device
Compartment
for extra knives

20
About the machine
Technical data
Machine dimensions
All measurements are given in mm.