Vicon Andex 323 User manual

Andex 323
Assembly instructions
Edition 9.2008
Date of print 7.2008
Language EN
Implement number 6589-2501
Type 6589
Document number VF16645578.EN
6589-2140

Copyright by Kverneland Group Gottmadingen N. V., Germany. Reproduction, transfer to other media, translation or the use of extracts or parts
of this manual without the explicit permission of Kverneland, is not permitted. All rights reserved. The contents of these assembly instructions are
subject to change without notice. The right to technical revision is reserved.
Kverneland Group Gottmadingen N. V.
Filiale Gottmadingen
Industriepark 312
78244 Gottmadingen
Germany
Tel.: [phone] - 0

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Mounting Instructions
Read and follow exactly the safety instructions in chapter 1 before beginning to assemble the machine.
Please observe the tightening torques listed in the table at the end of these instructions when assembling
the machine. Torques that differ are specifically mentioned in these mounting instructions. Open the crate
and carefully spread out all the parts on the ground.

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1.2 Application as stipulated
Attention!
Those who disregard the regulations
mentioned above are acting with
gross negligence. In this case the
machine manufacturer’s liability and
warranty no longer applies. The
same applies for any resulting
damage. The negligent person bears
all risks.
This machine may only be assembled by skilled
specialists using the valid mounting instructions.
The operating instructions and the safety
instructions contained therein must be read and
strictly complied with prior to coupling the
implement to a tractor, transporting the implement
or putting the implement into operation.
All relevant accident prevention regulations, as
well as all generally recognized safety, health
and highway regulations, must be complied with.
Personnel assembling the machine must know the
regulations and have been thoroughly instructed
of the inherent dangers.
Use of the machine for any other purpose is
considered operation not in accordance with
specifications and is undertaken as such at the
owner’s risk. The manufacturer is not liable for
any resulting damages!
Attention! Never carry out changes yourself;
otherwise no warranty will be assumed for
resulting damage.
The following regulations must be observed:
all applicable local accident prevention
regulations,
all recognized traffic, safety and industrial
medicine regulations,
the system limits and safety instructions listed
in the technical manual.
1 Safety
1.1 For your safety
Read and observe exactly the safety instructions
in this chapter before beginning to assemble the
machine.
Anyone involved in the assembly or installation
of the machine must read the following mounting
instructions very carefully and observe them at all
times. T h e
following symbols can be found where all the
important safety instructions appear in these
mounting instructions. Strictly follow these
instructions and take special care in these cases.
Danger!
This sign signalizes the danger of
accidents or injury leading to death.
If you see this safety alert sign in the
mounting instructions, make sure
you employ every necessary and
prescribed safety precaution.
Attention!
This alert sign is a warning of danger
of injury during assembly or as a result
of installation. It is also a warning
against the possibility of damage to
equipment or of financial and penal
disadvantages (e.g. loss of guarantee
rights, product liability etc.).
Note:
Application tips and other useful
information.
Incorrect use or mishandling of the machine can
endanger:
life and limb of the operator or other persons
or animals who are standing within the vicinity
of the machine,
the machine and other material assets of the
owner or third persons,
the performance of the machine.

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1.3 General safety and accident
prevention regulations
1. The allocation of responsibilty for the various
tasks on the machine must be clearly
determined and complied with. There may be
no uncertainties regarding authority, as these
could endanger the safety of the operator.
2. Before operation, make yourself familiar with
all elements and controls of the machine, as
well as with their function.
3. Work on the machine may only be carried
out using suitable tools and apparatus in
perfect condition.
4. You may not use any parts (spares, accesories,
lubricants etc.) other than those complying with
machine manufacturer’s requirements. All
parts must be used according to the
regulations (including the quoted starting
torques).
A part complies with the manufacturer’s
requirements when either genuine or
approved by the manufacturer.
5. The operator’s clothing should be close fitting.
Always wear substantial footware and
recommended protective equipment!
6. When mounting or dismounting the support
devices, make sure that they are in the
appropriate prescribed position in order to
ensure stability!
7. Use caution when working on post-tensioned
energy storers such as springs and hydraulic
or air pressure aggregates.
8. Discard used oil, grease and filters according
to regulations!
9. All protective devices must be installed
according to regulations and put in safety
position.
10. All operating devices such as ropes, chains,
rods, etc. which act on remote-controlled
machine elements, have to be installed in such
a way that any unintentional movement is
excluded in all possible transport and
operating positions!
11. Do not leave the engine on within closed
spaces (indoors)!
12. Use caution when working on machine
elements operated by additional driving
systems (e.g. hydraulics). There are squeezing
and shearing points!
13. Pay careful attention to the markings on parts
with two possible connections or wherever
sides could be confused.
14. Always disconnect the power suppy (current)
before carrying out any work on the electrical
system!
15. The generator and battery cables should be
disconnected before any electrical welding
is carried out on the tractor or the mounted
implements!
1.4 General explanation
Observe the legend and torque values listed in
the table or specifically mentioned in the mounting
instruction text.
Directions quoted („right“, „left“, „in front“,
„behind“) are always taken as being in the
direction of travel.
The sense of rotation is defined as follows:
Rotation sense right = clockwise,
Rotation sense left = anticlockwise,
Rotations around a vertical axis, taken from
top to bottom,
Rotations around a horizontal axis, at a right
angle to the direction of travel, taken from left
to right,
Rotations of nuts, bolts etc. are always taken
from the actuation direction.

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2.1 Chassis
Attach the wheel axle to the gearcase
Use roll pins Ø 14x80 and 8x80 (7) to secure the axle.

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2.2 Chassis
Fit the wheel, positions 1 to 11 in sequenze.
Torque of pos. 7 / M12 nut = 20 Nm!
CAUTION!
Mount the right/left wheels trailing in relation to the direction of travel!

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2.3 Lift-arm three-point linkage
Join the lift arm and three-point linkage.
Insert the bolt (1), mount the disks (29x42x5) on both sides and secure with cotters.
Insert the screw (2) M16x110 from above, introduce through tubes, and mount with locking nuts
(washers 16x55x4 under screw and nut).
Install both forks with pins d 20mm, washers and split (3) pins.
Observe the direction of installation for cat. l & ll.
1
23

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2.4 Mounting the p.t.o. to the implement
Remove the locking screw (c) located between the guard tube (b) and the funnel (a)
Twist and turn the funnel (a) and guard tube (b) until the "nose" of the sliding ring (d) lies directly
over the openings on the protective funnel (arrows).
Push the funnel and tube back
Place the joint (g) on the shaft.
Make sure that it locks in place correctly (f).
Replace the p.t.o. guard (steps 1-3 in reverseorder).

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2.5 Guard bow, swath former
Introduce the guard bow in detail view „X“ (guard hoop with swath former seat on the left-hand
side).
Mount the bearing shells at the front, as indicated in view „Y“
e - shim
f - Screw M 6 x 80
g - Washer 6,4 x 12,5 x 1,6
h - Locking nut M 6
Mount the parts in detail view „X“ as indicated in the drawing.
Secure the swath former according to detail view „Z“ with the swath former holder.
a - Locking nutM10 A3C
b - Washer 11,0
c - Washer 10,5 DIN 7349
d - Screw M10 x 30 D933

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2.6 Tine carrier arms
Fit thrust washers Ø 35/52/3,5 to the carrier tubes (gearcase).
Fit tine carrier arms to the carrier tubes.
Secure tine carrier arms with bolts M12x75, securing nuts M12 and two shims per arm.
Tightening torque = 110 Nm.
110 Nm (81,2 ft.lbs)
2.7 Screw torques
8.8 10.9 12.9
M6 9,9 Nm (7,3 ft.lbs) 14 Nm (10,3 ft.lbs) 17 Nm (12,5 ft.lbs)
M8 24 Nm (17,7 ft.lbs) 34 Nm (25 ft.lbs) 41 Nm (30,3 ft.lbs)
M10 48 Nm (35,4 ft.lbs) 68 Nm (50,2 ft.lbs) 81 Nm (59,8 ft.lbs)
M12 85 Nm (62,7 ft.lbs) 120 Nm (88,6 ft.lbs) 145 Nm (107 ft.lbs)
M16 210 Nm (155 ft.lbs) 290 Nm 214 ft.lbs) 350 Nm (258 ft.lbs)