Vicon Extra 390 User manual

EXTRA 390 - 395
Operating manual
Translated from the original instruction manual
Version 01.2013
Date printed 02.2013
Language EN
Machine number KT428590
Document number KT19000212EN
Index 2013-01

EXTRA 390 - 395
Machine identification
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Operating width
Weight
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Copyright Kverneland Group Kerteminde, Denmark. Copying,reproduction in any form, translation, or use of excerpts or parts of this document
are not permitted without specific permission from Kverneland. All rights reserved. The contents of this manual may be changed without prior
warning. Rights reserved for technical amendments and printing errors in this manual.
Kverneland Group Kerteminde AS
Taarupstrandvej 25
DK -5300 Kerteminde - Denmark
Tel./fax: [phone]
web: www.kvernelandgroup.com
390: 9.0 m (29’ 6”) - 395: 9.5 m (31’ 2”)
390: 1360 kg (2999 lb) - 395: 1500 kg (3307 lb)

Table of contents
3
Table of contents
Introduction ............................................... 4
Instruction manual target group 4
Meaning of the symbols 4
Safety ......................................................... 5
For your safety 5
Who can operate the machine? 10
Connecting 10
Load capacity 11
Transport on public roads 12
Use 13
Disconnection 15
Maintenance 16
Further safety instructions 18
About the machine ................................... 19
The machine's field of application 19
Machine characteristics 20
Synopsis 21
Technical data 22
Tractor requirements 23
Preparation ................................................ 24
Preparing the machine 24
Assembly - attachment ............................ 25
Attachment of the tractor 26
Hydraulic 30
First start-up of machine 31
Machine in transport position 32
Transport on public roads ....................... 34
Safety 34
Before travelling on public roads 34
Checking the machine 35
Travelling on public roads 35
Operation ................................................... 36
Safety 36
Before operating 36
Operation 38
Cleaning .................................................... 45
Before cleaning 45
Cleaning 46
After cleaning 46
Parking and Storage ................................. 47
Before storage 47
Parking/disconnection of the machine 47
Storage 50
Maintenance .............................................. 51
For your safety 51
General instructions 52
PTO shaft check 54
Lubrication 55
Service - check 58
Replacement 77
Optional equipment ................................... 98
High skids 98
Chain for locking the lift arms 98
A-frame 98
Quick release of knives 99
Carrier for crop on hilly ground 99
Lighting kit 100
Straw divider 100
Swath roller 100
PTO shaft 100
Parking console 101
Electronic control for lifting the cutting units
101
Troubleshooting ........................................ 102
Hydraulic system 102
Cutterbar 102
PTO shaft 103
Warranty ..................................................... 104
Guidelines for warranty 104
Disposal ..................................................... 105
Metal parts 105
Rubber parts 105
Plastic 105
Hydraulic oil 105
Electronic parts 105
EU declaration of conformity ................... 106
EU Directive 2006/46/EC 106
Notes .......................................................... 107
Technical information ............................... 108
Conversion table 108
Lubricants 108
Torque moment 108
Index ........................................................... 109

Introduction
4
Introduction
Instruction
manual target
group
This instruction manual is intended for trained farmers and others who
are qualified to work in agriculture and who are familiar with
assembling equipment.
For your safety
Read this instruction manual thoroughly before use and assembly.
This will enable you to ensure optimal working conditions and to work
in safety.
For the employer
Every employee must be trained in how to use this machinery at
regular intervals (at least once a year) in accordance with the
employer's insurance guidelines. Untrained or unauthorised persons
must not use this machine.
Instructions
Your dealer will assist with the instructions on how to use and maintain
this machinery.
Meaning of the
symbols
We have used different symbols to make the text clear. An explanation
follows:
•A dot symbol marks a list of instructions or information.
A triangle marks an action you must carry out.
An arrow refers you to other parts of the text.
We have also used pictograms to help you find relevant places in the
text.
Denotes tips or instructions on use.
Denotes information that requires particular attention.
A spanner indicates tips for assembling and settings.
A warning triangle indicates important safety instructions. If these are
not adhered to, it may result in:
•Serious errors in the machine function.
•Damage to the machine.
•Injury or accident.

Safety
5
Safety
For your safety
This chapter includes general safety instructions. Furthermore, each
chapter in the instruction manual includes specific safety instructions
that are not described here. The safety instructions must be complied
with
•For your own safety.
•For the safety of others.
•To ensure the safety of the machine.
When working with agricultural machines wrong handling can result in
various dangers. Therefore, you should always be very thorough and
never work under pressure.
The operator must be receive regular training
Persons working with the machine must receive regular training on
these safety instructions.
The safety instructions should be complied with according to local law
for agricultural machines.

Safety
6
Safety symbols
On the machine you will find labels relating to your safety. These
labels must not be removed. If thelabelsbecomeillegible or detached,
new labels can be ordered and affixed to the relevant areas.
STOP

Safety
7
STOP

Safety
8
Meaning of the symbols
Stop the tractor before working on the machine
Be careful! Always let the tractor come to a stop and remove the
ignition key before you repair, rinse, lubricate or carry out any
maintenance work on the machine.
Read and observe the instruction manual
Be careful! Read and ensure you understand the instruction manual
before the machine is used.
Ensure no clothing/body parts get caught in the PTO shaft
Guards may not be removed or opened until the machine has stopped
rotating. The tractor engine must be stopped, the ignition key removed
and the handbrake applied.
Risk of trapping fingers or hands
Be careful of springs and moving parts when the machine is swivelled
to the transport or working position.
Standing between the tractor and the tool can be dangerous
There is a high risk of becoming trapped if you get in between the
tractor and the tool. No-one should enter the hazard area during
connection and disconnection of the tool, and the tractor's handbrake
should always be applied.
Use the correct support for the machine
Your body could become caught!
Never work under the machine without using the correct support. The
tractor engine must be stopped, the ignition key removed and the
handbrake applied.

Safety
9
Risk from loose chippings
Keep a safe distance from the machine. Do not allow any persons
near the machine when it is working. If the guard is damaged, it must
be replaced.
Risk of injury to feet
Keep away from the machine. The protection must always be in place
when the machine is working.
Risk of injury to feet
The safety guard must always be in place when the machine is
working.
Risk from loose chippings
Keep a safe distance from the machine. Do not allow any persons
near the machine when it is working. If the guard is damaged, it must
be replaced.
Risk of injury to feet
Keep away from the machine. The protection must always be in place
when the machine is working.
Ensure no clothing/body parts get caught in the PTO shaft
Guards may not be removed or opened until the machine has stopped
rotating. The tractor engine must be stopped, the ignition key removed
and the handbrake applied.
STOP

Safety
10
Who can operate
the machine?
Operators of this machine should only be trained farmers and others
who are qualified to work in agriculture and who are familiar with
assembling equipment.
Untrained or unauthorised persons must not use this machine.
Connecting
Correct attachment of the machine
The machine must be correctly connected, following the instructions.
The machine can become detached from the tractor if the connection
is not carried out properly.
Incorrect attachment can lead to accidents.
When attaching the machine to the tractor you must therefore:
•Make sure that the tractor cannot roll.
•Make sure that the tractor and the machine belong to the same
category.
•Never stand between the tractor and the machine during
attachment.
•Use the hydraulic three point suspension slowly and carefully.
Following the above instructions will protect you and others from
injury.
Failure to follow the above instructions may result in serious injuries.
PTO shaft check
Refer to the manufacturer's service and maintenance instructions
delivered with the PTO shaft.
Make electrical connection after attachment
When fitting the lighting device, the power supply to the tractor must
be turned off.
This will prevent short circuits and damage to the electric circuit.
There is a risk of burns and other serious injuries if the electrical
systems short circuit.
95-039
fr
95-015 fr