Volvo 13-pin Tow bar wiring User manual

S80 ( - 06) / V70 XC (01 - ) / XC70 ( - 07) / S60 /
V70 (00 - 08) / XC90
Section
Group
Weight
(Kg/Pounds)
Year
Month
8
89
2002
06
S60 2001, S60 2002, S60 2003, S60 2004, S80 ( -06) 1999, S80 (-06) 2000, S80 (-06) 2001, S80 (-06) 2002, S80 (-06) 2003, S80 (-06) 2004, V70
(00-08) 2000, V70 (00-08) 2001, V70 (00-08) 2002, V70 (00-08) 2003, V70 (00-08) 2004, V70 XC (01-) / XC70 ( -07) 2001, V70 XC (01-) / XC70 ( -
07) 2002, V70 XC (01-) / XC70 ( -07) 2003, V70 XC (01-) / XC70 ( - 07) 2004, XC90 2003, XC90 2004
M3702161
S80 ( - 06) / V70 XC (01 - ) / XC70 ( - 07) / S60 /
V70 (00 - 08) / XC90
Section
Group
Weight
(Kg/Pounds)
Year
Month
8
89
2002
06
S60 2001, S60 2002, S60 2003, S60 2004, S80 ( -06) 1999, S80 (-06) 2000, S80 (-06) 2001, S80 (-06) 2002, S80 (-06) 2003, S80 (-06) 2004, V70
(00-08) 2000, V70 (00-08) 2001, V70 (00-08) 2002, V70 (00-08) 2003, V70 (00-08) 2004, V70 XC (01-) / XC70 ( -07) 2001, V70 XC (01-) / XC70 ( -
07) 2002, V70 XC (01-) / XC70 ( -07) 2003, V70 XC (01-) / XC70 ( - 07) 2004, XC90 2003, XC90 2004
M3702161
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
Page 1 of 17

Required tools
A0000162
A0000161
R8802817
M3702108
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
Page 2 of 17

Any comments on this publication? Please contact your nearest dealer. Thank you!
Publication no: MA 8698535, Issue: 2002 -06
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Telefax:...............................................................................................................
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
Page 3 of 17

INTRODUCTION
●NOTE! Read through the entire text before carrying out
any work.
●The front page gives the date of this edition and the edition it
replaces
●The second page shows the tools needed for the installation and
the contents of the installation kit
●The illustrations display the procedure in order of operation. The
order of operation is repeated in the text section
●Cut out the text page in order to follow the illustrations and text at
the same time.
Cars equipped with SRS/SIPS (Airbag)
Warning!
Extra care must be taken when working on cars equipped with SRS/SIPS
air bags. This is important to prevent:
1. Personal injury
2. Damage to or malfunction of the SRS/SIPS system.
Work on the SRS/SIPS systems or related components must always be
carried out by an authorised Volvo workshop.
Is the car equipped with SRS (supplemental restraint system)?
Cars equipped with a driver's airbag have the letters "SRS" imprinted on
the centre panel of the steering wheel. Cars equipped with driver's and
passenger airbags are marked with "SRS" on both the steering wheel
centre panel and also on the dashboard close to the airbag.
If the car is equipped with SIPS (side impact protection system ) a "SIPS"
decal is marked on both the front seats.
Cars equipped with inflatable curtains have the marking "SRS" on one of
the panels along the posts on the inside of the car.
Cars equipped with SRS (supplemental restraint system) also have a
"SRS" decal on the front windscreen.
Do not damage the SRS wiring!
Do not trap, fray, pierce or damage the SRS wiring. SRS wiring has
orange casing and/or is plaited.
Steering and front suspension
The contact reel in the SRS system can easily be damaged when
working on the steering wheel, steering shaft or steering gear. Refer to
the SRS (supplemental restraint system) Service Manual or service
instructions in VIDA for information on carrying out such work. This is to
prevent damage.
SRS warning lamp
If the SRS warning lamp lights after repairs have been carried out, take
the car to an authorised Volvo workshop.
SRS collision sensor control module
S60 / V70 (00-) / S80 / XC90
The collision sensor control module is located on the transmission tunnel
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
Page 4 of 17

in the centre console, in front of the parking brake.
WARNING!
The air bag inflation areas must not be obstructed. Never place
any objects, such as upholstery or accessories, within these
areas. The panels must be able to deploy in the correct manner
at the right time otherwise there is a risk of personal injury in
the event of a collision.
WARNING!
The ignition must be in position "0" and the key removed from
the ignition if any connector in the SRS system is to be
disassembled. Then wait at least one minute. Then disconnect
the battery negative lead before disassembling any of the
connectors. When work is completed the ignition key must be
turned to position "II" before reconnecting the battery negative
lead.
Tow bar wiring, 13-pin
Note!
The relay and fuses are not included in the kit.
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
Page 5 of 17

1
M3702248
Installing the connector for detachable tow bars
Applies to the S60
●Install the trailer connector (1). Use the three screws (2) and the nuts (3).
Tighten
●Route the cable along the underneath of the tow hitch member as illustrated
●Secure the cable using two tie straps.
2
M3702109
Installing the connector for detachable tow bars
Applies to the V70 (00-) and V70XC (01-)
●Install the trailer connector (1). Use the three screws (2) and the nuts (3).
Tighten
●Ensure that the cable harness is as close to the centre mounting on the tow bar
member as possible. This is important to prevent the cable harness from being
caught in the cut- out bumper
●Secure the cable using a tie strap.
3
D3701464
Installing the connector for detachable tow bars
Applies to the S80
●Install the trailer connector (1). Use the three screws (2) and the nuts (3).
Tighten
●Route the cable harness behind the screw (4) on top of the tow bar. Then route
the cable harness down past the bracket (5)
●Clamp the cable harness at the bracket. Tighten the clamps (6).
4
M8902146
Installing the connector for fixed tow bars
Applies to the S60
●Install the trailer connector (1). Use the three screws (2) and the nuts (3).
Tighten
●Leave the bracket hanging down as illustrated
●Secure the cable harness at the tow hitch member on each side of the tow hitch.
Use a tie strap (4)
●Position the tie straps according to the listed dimensions
●Do not tighten the clamps fully yet.
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
Page 6 of 17

5A
M3702110
5B
M3702158
Installing the connector for fixed tow bars
Illustration A applies to the V70 (00-) and V70XC (01-)
Illustration B applies to the S80
●Install the trailer connector (1). Use the three screws (2) and the nuts (3).
Tighten
●Clamp the cable harness at the tow bar. Tighten the clamp(s) (4).
6A
R8903037
6B
R8903038
Installing the connector XC90
On the XC90 the cable harness is routed in the same way regardless
of the tow hitch type
●Install the trailer connector (1). Use the three screws (2) and the nuts (3).
Tighten
●Route the cable harness to the right along the front edge of the tow hitch
member
●
Ensure that the cable harness forms a small loop around the lower edge of the
bumper as illustrated in illustration B
●Secure the cable harness using a tie strap on each side of the brackets for the
tow hitch member.
Note!
If the cable harness is stretched too far it may be worn through by the lower
edge of the bumper.
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
Page 7 of 17

7A
M8901859
7B
M8503264
Cargo compartment preparations
Applies to the S60
Illustration A
●Fold back the carpet
●Remove the clips at the bottom edge of the right and left folding panels (press the
centre of the clips until there is an audible click)
● Remove the clips.
Illustration B
●Turn the handle (1) on the right and left-hand sides. Turn the handle through 90º.
●Fold the panels inwards. Lift the panels out
●Pull the tailgate sill trim panel (2) forwards on the right and left hand sides until
the two clips on each side release. Carefully pull the panel. Use some force as
the panel is tightly secured. Pull the panel straight up until the four clips on the
underside release
●Remove the wiring (3) for the cargo compartment lighting
● Lift out the sill trim panel.
8
M8301410
Cargo compartment preparations
Applies to the V70 (00-) and V70XC (01-)
●Lift up the floor hatch (1). Lift up the storage hatch (2). Remove these two
hatches from the car
●Remove the side panels (3) on both sides.
9
D8502339
Cargo compartment preparations
Applies to S60 and S80
●Fold the cargo compartment carpet (1) to one side
●Turn the clips (2). Fold in the side panels on both sides
●Remove the two covers (3). Remove the screws (4) underneath the covers.
Grip the outer edges of the panel (5). Pull the panel inwards towards the centre
so that the clips release at the sides. Disconnect the connectors (6) for the side
lamps. Remove the panel by pulling it straight upwards so that the clips release
from the rear crossmember.
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
Page 8 of 17

10A
R8902382
10B
R8902766
Cargo compartment preparations
Applies to the XC90
Illustration A
Applies to cars with two rows of seats
●Fold up the centre rear floor hatch (1)
●If the floor hatch is equipped with a carrier bag holder, it is secured by a strap on
each of the shorter sides of the storage box. Release the straps and remove the
carrier bag holder
●Remove the storage box
●If the fog tail lamp and/or positive power supply / charge function is being
connected, remove the floor hatch completely by folding it almost all the way
down and pulling it out backwards from its mountings.
Applies to cars with three rows of seats and integrated carrier bag
holder on the underside of the centre floor hatch
●Fold the rear centre floor hatch up
●Detach the two straps from the panel. Lift up the rear edge of the panel. Fold the
floor hatch back towards the panel and lift out the floor hatch and the panel.
Applies to cars with three rows of seats without integrated carrier bag
holders
●Lift up the centre, rear floor hatch at the rear edge and lift it out.
For all CX90
●Remove the two side floor hatches (2).
Illustration B
● Remove the folding side panel on the left and right -hand sides of the cargo
compartment.
11A
D3100060
Cargo compartment preparations
Illustration A
●Remove the screw (1), the nuts (2) and then the bracket (3) (pull the bracket
forwards)
●Lift off the protective cover (4).
Illustration B applies to the XC90
●Remove the three screws in the battery holder. Lift the battery holder out
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
Page 9 of 17

11B
R3100130
●Remove the cover from the battery.
12A
M3100077
12B
D3100058
12C
R3100141
Cargo compartment preparations
Illustration A applies to the S60, V70 (00-) and V70XC (01-)
●Remove the cover plug from the hole in the bodywork (battery drainage is not
affected). See the illustration.
Illustration B applies to the S80
Illustration C applies to the XC90
●Remove the drainage hose (1) from the battery
●Remove the rubber seal (2). The rubber seal will not be used again
●Pull off the small narrow rubber strap on the new rubber seal
●Thread the old drainage hose through the new rubber seal. Ensure that the hose
is unimpeded and is not kinked.
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Tow bar wiring, 13 - pin
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
© VolvoCar Corporation, 2002 Printed in Sweden
8698535
Page 10 of 17