Volvo 2003 XC90 User manual

XC90
Section
Group
Weight(Kg/Pounds)
Year
Month
3
39
2002
08
XC90 2003, XC90 2004
Replaces issue: 2002 05
B3602146
XC90
Section
Group
Weight(Kg/Pounds)
Year
Month
3
39
2002
08
XC90 2003, XC90 2004
Replaces issue: 2002 05
B3602146
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
Page 1 of 26

Required tools
A0000162
A0000163
A0801450
R8802817
R3903808
R3904093
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
Page 2 of 26

R3903810
R3904094
R3903812
M3903606
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
Page 3 of 26

Any comments on this publication? Please contact your nearest dealer. Thank you!
A3903163
Publication no: MA 8682160, Issue: 2002 -08
Comments:..........................................................................................................
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Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
Page 4 of 26

INTRODUCTION
●NOTE! Read through the entire text before carrying out
any work.
●The front page gives the date of this edition and the edition it
replaces
●The second page shows the tools needed for the installation and
the contents of the installation kit
●The illustrations display the procedure in order of operation. The
order of operation is repeated in the text section
●Cut out the text page in order to follow the illustrations and text at
the same time.
Cars equipped with SRS/SIPS (Airbag)
Warning!
Extra care must be taken when working on cars equipped with SRS/SIPS
air bags. This is important to prevent:
1. Personal injury
2. Damage to or malfunction of the SRS/SIPS system.
Work on the SRS/SIPS systems or related components must always be
carried out by an authorised Volvo workshop.
Is the car equipped with SRS (supplemental restraint system)?
Cars equipped with a driver's airbag have the letters "SRS" imprinted on
the centre panel of the steering wheel. Cars equipped with driver's and
passenger airbags are marked with "SRS" on both the steering wheel
centre panel and also on the dashboard close to the airbag.
If the car is equipped with SIPS (side impact protection system ) a "SIPS"
decal is marked on both the front seats.
Cars equipped with inflatable curtains have the marking "SRS" on one of
the panels along the posts on the inside of the car.
Cars equipped with SRS (supplemental restraint system) also have a
"SRS" decal on the front windscreen.
Do not damage the SRS wiring!
Do not trap, fray, pierce or damage the SRS wiring. SRS wiring has
orange casing and/or is plaited.
Steering and front suspension
The contact reel in the SRS system can easily be damaged when
working on the steering wheel, steering shaft or steering gear. Refer to
the SRS (supplemental restraint system) Service Manual or service
instructions in VIDA for information on carrying out such work. This is to
prevent damage.
SRS warning lamp
If the SRS warning lamp lights after repairs have been carried out, take
the car to an authorised Volvo workshop.
SRS collision sensor control module
S60 / V70 (00-) / S80 / XC90
The collision sensor control module is located on the transmission tunnel
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
Page 5 of 26

in the centre console, in front of the parking brake.
WARNING!
The air bag inflation areas must not be obstructed. Never place
any objects, such as upholstery or accessories, within these
areas. The panels must be able to deploy in the correct manner
at the right time otherwise there is a risk of personal injury in
the event of a collision.
WARNING!
The ignition must be in position "0" and the key removed from
the ignition if any connector in the SRS system is to be
disassembled. Then wait at least one minute. Then disconnect
the battery negative lead before disassembling any of the
connectors. When work is completed the ignition key must be
turned to position "II" before reconnecting the battery negative
lead.
Handsfree
Note!
This accessory is connected to the electrical system of the car. It
requires software unique to the car.
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
Page 6 of 26

1
R8504165
Preparations
● Remove the left and right -hand side panels from the centre console. Pull the
panels free at the front edge and then backwards until all the clips have
released.
2
A8800136
Preparations
Applies to cars with power front seats
● Position the right -hand front seat so that the panels over the front and right rear
seat mountings, and the small panel at the lower edge of the right- hand B -post
are not obstructed. They will be removed later after disconnecting the battery
negative lead
●Also position the left-hand front seat in a suitable position so that the hands free
kit can be installed.
Applies to all models
● Turn the ignition key to position 0
●Disconnect the battery negative lead.
Note!
Wait at least five minutes before disassembling the connectors or removing other
electrical equipment.
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
Page 7 of 26

3A
R8504166
3B
R8504167
3C
R3904127
3D
R3904128
Preparations
Illustration A
Remove the loudspeaker grille as follows:
● Take a length of 1.5 mm (1/16”)diameter welding rod. Bend one end to 90 °
( L=5 mm (13/64 ”)). The other end is bent to form a handle
●Insert the first bent end down into the joint between the loudspeaker grille and
the dashboard as illustrated, until it engages
●Twist the welding rod 90 ° so that the bent section engages with the underneath
of the loudspeaker grille. It may be necessary to move the welding rod along the
joint to twist the rod around.
Illustration B
●Pull upwards until the loudspeaker grille detaches. The loudspeaker grille is
securely fastened by four clips.
● Place the loudspeaker grille to one side.
Illustration C applies to cars without a centrally-mounted loudspeaker
●Remove the bracket for the loudspeaker grille by removing the five screws and
pulling it up out of the dashboard.
Illustration D applies to cars with a centrally-mounted loudspeaker
●Remove the five screws in the loudspeaker. Pull up the loudspeaker slightly from
the dashboard. Disconnect the connector.
Illustration E applies to cars with RTI (road traffic information)
●Remove the five screws in the display for RTI (road traffic information). Pull up
the display slightly from the dashboard. Disconnect the connectors. Disconnect
the centrally-mounted loudspeaker connector if installed.
Note!
Do not damage the dashboard.
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
Page 8 of 26

3E
R3904129
4
R3800878
Preparations
●Lower the steering wheel to the lowermost position. Pull the steering wheel to
the rearmost position
●Remove the two screws at the top edge of the combined instrument panel
surround
●Carefully pry off the rubber seal from the upper steering column cover. Use a
weatherstrip tool. It is secured with five clips
●Remove the surround by carefully pulling it backwards, first at the lower edge
and then at the top edge until all the clips have released.
5
R3800876
Preparations
●Remove the four screws for the combined instrument panel
●Pull out the combined instrument panel. Disconnect the connector on the reverse
of the combined instrument panel.
6
R8504113
Preparations
Applies to cars with automatic gearboxes
● Turn the ignition key to position II.
Applies to all models
●Move the gear selector lever to its rearmost position
●Carefully pry off the gear selector lever panel at the lower edge using a
weatherstrip tool. Pull the panel backwards to access the screws for the
dashboard environment panel.
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
Page 9 of 26

7
R8504051
Preparations
●Remove the screws holding the bracket for the dashboard environment panel
and the control module
●Pull out the bracket at the lower edge. Pull downwards from the top edge of the
centre console
●Disconnect the connectors from the dashboard environment panel, control
module. If applicable disconnect the CD player and/or Mini disc player
connectors.
8
R3904206
Installing the carphone holder
●Take the carphone holder bracket, the reinforcement panel, the cover and
screws from the kit
●Install the reinforcement panel (1) and the cover (2) in the bracket (3) using the
screws (4).
9A
R3904204
9B
R3904205
Installing the carphone holder
Illustration A
●Position the entire unit (1) in the dashboard to mark out holes for the bracket.
Adjust to achieve the optimum position. Do not press the unit hard against the
dashboard, however, ensure that there are no gaps at the sides between the
panel and the dashboard (2).
Illustration B
●Hold the unit securely and mark out the holes through the bracket
●Drill out the two holes using a 5 mm (13/64”) diameter drill bit. Use a 25 mm (1 ”)
drill stop
●Remove any swarf
●Remove the cover and the reinforcement panel from the bracket.
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
Installation instructions, accessories - Handsfree
Volvo Car Corporation G öteborg, Sweden
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
© VolvoCar Corporation, 2002 Printed in Sweden
8682160
Page 10 of 26