Yale D100 Series User manual

Outside Cylinder
Housing Assembly
Outside
Of Door
Inside
of Door
Deadbolt needs to be
extended at all times
during installation.
FLIP OVER
FOR 1-1/2" HOLE
NOT APPLICABLE
FOR 1-1/2" HOLE
For 1-1/2" Hole Only
Mounting Plate
Ta b
D100 Series Deadbolt
Installation Instructions
80-YMD1-0120-999 Rev A
Attention Installer
Cylindrical deadbolts must be through-bolted
in all door applications. Improper product
installation may result in damage to the lock
assembly and void the factory warranty.
IMPORTANT: Accurate door preparation is critical to the proper function of this cylindrical deadbolt. Any misalignment will
cause premature component wear, reducing deadbolt life and lessening security.

Using enclosed template, mark door as
illustrated at desired lock height and
correct backset. 46" recommended
door height.
Mark Center
for 2-1/8" Hole
High Side of
Door Bevel
Mark Center
for 1" Hole
Drill 2-1/8" hole through both sides of
the door as shown and 1" dia. hole
into front face of the door. Be certain
holes are perpendicular.
Bore 1" dia.
Hole Second
Bore 2-1/8"
Hole First
Deadbolt needs to be
extended at all times
during installation.
Insert deadbolt in hole, keeping it
parallel to face of the door and
scribe line around face plate.
Remove deadbolt and chisel out
scribed area to depth of 5/32" or
until face is flush with door edge.
Insert deadbolt and fasten with two
deadbolt screws (#8-32 x 3/4").
With deadbolt extended, install cylinder
housing without key and cylinder
tailpiece in line with tailpiece slot.
TAILPIECE
1-3/8" Thick Door
1. Measure door thickness.
2. If the tailpiece needs to be
shortened; grip the
tailpiece with pliers on both
sides of the score mark
and twist to break off. METAL JAMB
404
Strike
Strike Box
Fasten strike with
3/4" long screws.
WOOD JAMB
Long screws next
to door stop
7/32"
7/32"
Mark jamb exactly opposite centerline of latch hole. Bore two 1" dia.
Holes 7/32" above and below height line to a depth of 1-1/8". Mortise
for strike and box strike. Install and fasten four screws as illustrated.
Drill 1/8" dia. pilot holes for 3/4" long screws, and 5/32" dia. for
3" long screws.
NOTE:
All locks are preset for 1-3/4" door thickness. For 1-3/8"
doors, substitute with shorter tailpieces provided in poly bag.
Spring Pin
Tailpiece
Cylinder Cap
HOW TO CHANGE TAILPIECE
Depress spring pin and unscrew
cylinder cap. Remove and replace
tailpiece. Screw cylinder cap onto plug
while holding spring pin depressed until
the cap is tight, then back off one or two
notches as required. Check cylinder for
proper clearance. If cap is too loose, the
key cannot be withdrawn and if too tight
cylinder will bind. Make sure that spring
pin is engaged with cylinder cap.
Tailpiece
Double Cylinder
Tailpiece Configuration
2
An ASSA ABLOY Group brand
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Yale® is a registered trademark of Yale Security Inc., an ASSA ABLOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective owners and are mentioned
for reference purposes only. These materials are protected under U.S. copyright laws. All contents current at time of publication. Yale Security Inc., an ASSA ABLOY Group company reserves the right to
change availability of any item in this catalog, its design, construction, and/or its materials. Copyright © 2010, Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or
in part without the express written permission of Yale Security Inc. is prohibited.
80-YMD1-0120-999 Rev A