3M 6035 Instruction Manual

6035 P3
6038 P3(HF)
2125 P2
2128 P2
2135 P3
2138 P3
Supplied-Air option
5911 P1R
5925 P2
5935 P3
6051 A1
6055 A2
6054 K1
6057 ABE1
6059 ABEK1
6075 A1+Form
501
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6096 A1HgP3
Main Features
The 3M™ 6000 Series Respirators are proven to be simple to
handle and comfortable to the wearer. The exhalation port
provides increased durability, easy cleaning and reduced breathing
resistance which helps to increase your comfort. Available in three
sizes, all respirators have the 3M bayonet connection system
allowing connection to a broad range of twin lightweight filters to
protect against gases, vapours and particulates depending on your
individual needs.
The main features include:
�Reusable, low maintenance half face respirator.
�Soft, lightweight elastomeric respirator ensures comfort during
long periods of work.
�Flexible System (gas & vapour and / or particulate filters plus
Supplied-Air option).
�Twin filter design provides lower breathing resistance, a more
balanced fit, and improves field of vision.
�Cost effective replacement filters.
�Safe, secure Bayonet filter attachment system.
�Easy and secure fitting.
�3 sizes (small - 6100, medium - 6200, large - 6300)
�Face piece weight: 82 grams.
Technical
Applications
Datasheet
The 6000 Series Respirators can be used with a variety of different
filter options:
Gas and Vapour Filters only: The filters generally protect against
either single or multiple contaminant type(s).
�The 6000 Series filters fit directly onto the respirator except for
the 6098 and 6099.
Particulate filters only: These filters provide protection against
solid and non-volatile liquid particles.
�The 2000 Series particulate filters fit directly onto the
respirator.
�The 6035 & 6038 are encapsulated P3 filters, which fit directly
onto the respirator.
Combination of Gas & Vapour and Particulate filters:
�The 5000 Series particulate filters can be used with 6000
Series Gas and Vapour filters using 501 retainers excluding
the 6035, 6038, 6096, 6098 and 6099.
�The 6096 has Particulate filter media integrated with the Gas
and Vapour cartridge.
�The 6038 is an encapsulated particulate filter with a layer of
carbon for low capacity gas protection.
Supplied-Air mode: All filters can be used with SA-2100 Supplied
Air Regulator except for the 5925, 5935, 6098 and 6099 filters.
3M™ Reusable Half Face Respirator 6000
Series

As 6035 but also:
-Aluminium smelting
- Mining
P3
Particulates
- Welding
- Paper Industry
- Brewing
- Chemical Processing
- Typical Smog
- Inks and Dyes
GP2
GP3
Particulates
- Pharmaceutical / Powdered Chemicals
- Construction / Quarrying
- Ceramics / Refractory materials
- Foundries
- Agriculture
- Woodworking
- Food Industry
P2
P3
HAZARD
FILTER
- Oil & Gas processing
- Use of Mercury & Chlorine
6096
AS/NZS 1716:2003
As for 6057 & 6054 6059
ABE1 6057
AS/NZS 1716:2003
A1
A2
6051
6055
STANDARD
Particulates,
Hydrogen Fluoride
at 30ppm,
Nuisance levels
of Organic Vapours
& Acid Gases
- Pharmaceutical / Powdered Chemicals
- Construction / Quarrying
- Ceramics / Refractory materials
- Foundries
- Agriculture
- Woodworking
- Food Industry
6035
Particulates, Low
vapour pressure
(<1.3Pa @25 degrees
Celsius) organic
compounds,
Ozone & nuisance
levels of Organic
Vapours & Acid
Gases
- Pharmaceutical / Powdered Chemicals
- Construction / Quarrying
- Ceramics / Refractory materials
- Foundries
- Agriculture
- Woodworking
- Food Industry
2125
2135
Particulates
SUGGESTED INDUSTRY EXAMPLES IMAGE
Particulate Filters:
AS/NZS 1716:2003
A1 +
Formalde-
hyde
6075
AS/NZS 1716:2003
Combination
organic vapours
(b. pt. > 65ºC),
inorganic & acid
gases
AS/NZS 1716:2003
K1
Organic Vapours
(b.pt. > 65°C)
AS/NZS 1716:2003
CLASS
Gas and Vapour Filters:
6038
AS/NZS 1716:2003
2128
2138
AS/NZS 1716:2003
5925
5935
STANDARD
A1HgP3
Organic Vapours
(b. pt. > 65ºC)
& Formaldehyde
ABEK1
Ammonia &
derivatives
- Anywhere conventional paints are
used (non-isocyanates, subject to
usage conditions)
- Vehicle manufacture
- Aircraft manufacture and
refurbishment
- Boat Building
- Ink and dye manufacture and use
- Adhesive manufacture and use
- Paint and varnish manufacture
- Resin manufacture and use
HAZARD
FILTER
AS/NZS 1716:2003
P3
AS/NZS 1716:2003
P2
P3
AS/NZS 1716:2003
CLASS
Organic Vapours
(b. pt. > 65ºC),
mercury vapour,
chlorine &
particulates
As for 6051 but also:
- Hospitals and Laboratories
Combination organic
vapours (b. pt. > 65º
C),
inorganic & acid
gases
& Ammonia
As for 6051, but including:
- Electrolytic processes
- Acid Cleaning
- Metal Pickling
- Metal Etching
- Manufacture and Maintenance of
refrigeration equipment
- Spraying and handling
Agrochemicals
6054
SUGGESTED INDUSTRY EXAMPLESIMAGE

1. These respirators do not supply oxygen. Do not use in oxygen
deficient areas*
2. Do not use for respiratory protection against atmospheric
contaminants, which have poor warning properties, are
unknown or immediately dangerous to life and health, or
against chemicals, which generate high heats of reaction with
chemical filters. (The 3M SA-2000 Supplied-Air Respirator
System can be used against contaminants with poor warning
properties, subject to other use limitations).
3. Do not modify or alter this device.
4. The assembled respirator may not provide a satisfactory face
seal with certain physical characteristics (such as beards or
large side burns) resulting in leakage between the respirator
and the face. The user assumes all risks of bodily injury, which
may possibly result.
5. Do not use with unknown concentrations of contaminants.
6. Do not use for escape purposes.
7. Leave the work area immediately and check the integrity of the
respirator and replace respirator and / or filters if:
�Damage has occurred or is apparent.
�Breathing becomes difficult or increased breathing
resistance occurs.
�Dizziness or other distress occurs.
�You taste or smell the contaminant or an irritation occurs.
8. Store this device in a sealed container away from
contaminated areas when not in use.
9. Use strictly in accordance with respirator and filter user
instruction leaflet.
* 3M definition minimum 19.5% by volume oxygen
Cleaning is recommended after each use.
1. Disassemble by removing the filters, head straps and other
parts.
2. Clean and sanitize the respirator (excluding filters) using 3M™
Respirator Cleaning Wipes 504 or immersing in warm cleaning
solution and scrubbing with a soft brush until clean. Parts may
also be cleaned in a domestic washer.
3. Disinfect respirator by soaking in a solution of quaternary
ammonium disinfectant or sodium hypochlorite (30 mL
household bleach in 7.5L of water) or other disinfectant.
4. Rinse in fresh, warm water and air-dry in noncontaminated
atmospheres.
GWater temperature should not exceed 50°C.
GDo not use cleaning agents that contain lanolin or other
oils.
GDo not autoclave.
These products have been tested to the relevant Australian/New
Zealand and European Standards:
�6000 Series Half Face Respirators to AS/NZS 1716:2003,
EN140: 1998.
�6000 Series Gas and Vapour filters to AS/NZS 1716:2003,
EN14387:2004 + A1:2008
�2000 and 5000 Series and 6035, 6038 Particulate filters to AS/
NZS 1716:2003, EN143: 2000 / A1:2006.
Use Limitations
Correct Usage
Approvals
When the 6000 Series Half Face Respirator is fitted with Gas &
Vapour Filters:
�6000 Series gas and vapour filters, it may be used in
concentrations of gases or vapours (types specified by 3M) up
to 10x the Exposure Standard (ES) or 1000ppm whichever
value is lower.
�6075 offers protection against organic vapour (as above) and a
maximum of 10ppm formaldehyde only.
�6000 Series gas and vapour filters should not be used to
protect the wearer against a gas or vapour that has poor
warning properties (smell or taste).
When the 6000 Series Half Face Respirator is fitted with
Particulate Filters:
�2000, 5000 or 6000 series particulate filters may be used in
concentrations of particulates up to 10x ES
�2128 and 2138 filters offer protection against organic
compounds with low vapour pressures (<1.3Pa @ 25 degrees
Celsius) in concentrations up to 10x ES.
�2128 and 2138 filters may be used to protect against ozone up
to 10x ES and offer relief from acid gases and organic vapours
at levels below the ES.
�6038 offers protection against a maximum of 30ppm Hydrogen
Fluoride and offers relief from ozone, acid gases and organic
vapours at levels below the ES.
These respirators have been produced to comply with the requirements of
the Australian /New Zealand Standard AS/NZS 1716:2003 under an agreed
production certification scheme operated during manufacture in accordance
with the SAI Global StandardsMark programme.
The 3M 6000 Series Respirators and 6000/5000/2000 Series Filters have
been shown to meet the Basic Safety Requirements under Article 10 and
11 B of the European Community Directive 89/686/EEC, and are thus CE-
marked. These products were examined at the design stage by: BSI
Product Services, Kitemark House, Maylands Avenue, Hemel Hempsted,
Herts, HP2 4SQ, England (Notified Body 0086).
Cleaning and Storage
Standards

12
34
5000 / 2000 Series Filter material
6000 Filter Body
Gasket
Inhalation Valve
Head Harness
Face Seal
Perform a positive and/or negative pressure fit check each time the
respirator is donned.
Positive pressure Face Fit check (all Filters except 3M™ 6035,
6038 / 2000 Series Filters).
1. Place the palm of the hand over the exhalation valve cover
and exhale gently.
2. If the respirator bulges slightly and no air leakage between the
face and the respirator is detected, a proper fit has been
achieved.
3. If air leakage is detected, reposition the respirator on the face
and/or readjust the tension of the strap to eliminate the
leakage.
4. Repeat the above face fit check.
5. If you cannot achieve a proper fit, do not enter the
contaminated area. See your supervisor.
Negative pressure face fit check (3M™ 6035, 6038 / 2000
Series Filters)
1. Push the filter cover down or press your thumbs into the
central indentation of the filters, inhale gently and hold your
breath for five or ten seconds.
2. If the respirator collapses slightly, a proper fit has been
achieved.
3. If air leakage is detected, reposition the respirator on the face
and/or readjust the tension of the straps to eliminate the
leakage.
4. Repeat the above face fit check.
5. If you cannot achieve a proper fit, do not enter the
contaminated area. See your supervisor.
Polypropylene
Polystryrene
Silicone Rubber
Polyisoprene
Polyethylene
Thermoplastic elastomer
Materials
Fitting Instructions
6000 Filter Element
Exhalation Valve
Head Strap
PART
Before assigning any respirator to be worn in a contaminated area,
we recommend that a qualitative or quantitative fit check be
performed before entering the workplace.
Fitting instructions must be followed each time the respirator is
worn.
1. Place the respirator over the mouth and nose, then pull the
harness over the crown of the head.
2. Take the bottom straps in both hands, place them at the back
of the neck and hook them together.
3. Tighten the top straps first by pulling on ends to achieve a
comfortable and secure fit.
4. Tighten bottom straps using either front or rear adjustments.
(Strap tension may be decreased by pushing out on back side
of buckles).
Activated / Treated Carbon
Silicone Rubber
Polyester / cotton / Polyisoprene
MATERIAL
Fit Check

GRespiratory Protection is only effective if it is correctly
selected, fitted and worn throughout the time when the
wearer is exposed to respiratory contaminants.
3M offers advice on the selection of products, and training in the
correct fitting and usage.
For more information on 3M products and services please call
the 3M TechAssist Helpine, 3M Australia 1800 024 464
SA-2000
504
6895
Occupational Health and
Environmental Safety Division
3M Australia Pty Ltd
950 Pacific Highway
Pymble NSW 2073
Phone: 136 136
Fax: [phone]
TechAssist Helpline: 1800 024 464
E-mail: [email protected]
Website: www.3M.com/au/ohs
Please recycle.
© 3M 2010. All rights reserved
Dual airline Kit
Face Seal Cleaner
Inhalation Gasket
Spare parts
501
PART
Retainer for 5000 Series Filters
MATERIAL