ADF Web HD67861-A1-2A User manual

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User Manual
IO
-
Link /
M
odbus
Slave
Document code: MN67861_ENG Revision 1.000 age 1 of 37
User Manual
Revision 1.000
English
IO-Link / Modbus Slave - Converter
(Order Code: HD67861-A1-2A, HD67861-A1-4A,
HD67861-A1-2B, HD67861-A1-2A-2B)
for Website information:
www.adfweb.com/? roduct=HD67861
for rice information:
www.adfweb.com/? rice=HD67861-A1-2A
www.adfweb.com/? rice=HD67861-A1-4A
www.adfweb.com/? rice=HD67861-A1-2B
www.adfweb.com/? rice=HD67861-A1-2A-2B
Benefits and Main Features:
Triple electrical isolation
Two Ethernet ports
Temperature range: -40°C/+85°C (-40°F/+185°F)
For others IO-Link devices, see also the following links:
IO-Link from/to …
www.adfweb.com? roduct=HD67860 (Modbus Master)
www.adfweb.com? roduct=HD67862 (Modbus TCP Master)
www.adfweb.com? roduct=HD67863 (Modbus TCP Slave)
www.adfweb.com? roduct=HD67864 (B Cnet Master)
www.adfweb.com? roduct=HD67865 (B Cnet Slave)
www.adfweb.com? roduct=HD67866 (C N)
www.adfweb.com? roduct=HD67867 (C Nopen)
www.adfweb.com? roduct=HD67868 (DeviceNet Master)
www.adfweb.com? roduct=HD67869 (DeviceNet Slave)
www.adfweb.com? roduct=HD67870 (EtherNet/IP Master)
www.adfweb.com? roduct=HD67871 (EtherNet/IP Slave)
www.adfweb.com? roduct=HD67872 (J1939)
www.adfweb.com? roduct=HD67873 (MQTT)
www.adfweb.com? roduct=HD67874 (NME 0183)
www.adfweb.com? roduct=HD67875 (NME 2000)
www.adfweb.com? roduct=HD67876 (PROFINET Slave)
www.adfweb.com? roduct=HD67877 (SNMP Manager)
www.adfweb.com? roduct=HD67878 (SNMP gent)
Do you have an your customer protocol?
See the following links:
www.adfweb.com? roduct=HD67876
Do you need to choose a device? do you want help?
Ask it to the following link:
www.adfweb.com?Cmd=helpme
User Manual

Industrial Electronic Devices
ADFweb.com Srl – IT31010 – Mareno – Treviso INFO: www.adfweb.com hone +39.0438.30.91.31
User Manual
IO
-
Link /
M
odbus
Slave
Document code: MN67861_ENG Revision 1.000 age 2 of 37
INDEX:
age
INDEX 2
U DATED DOCUMENTATION 2
REVISION LIST 2
WARNING 2
TRADEMARKS 2
SECURITY ALERT 3
EXAM LE OF CONNECTION 4
CONNECTION SCHEME 5
CHARACTERISTICS 9
CONFIGURATION 9
OWER SU LY 10
FUNCTION MODES 11
LEDS 12
IO-LINK 13
AUX OWER SU LY 14
ETHERNET 15
RS485 16
USE OF COM OSITOR SW67861 17
NEW ROJECT / O EN ROJECT 18
SOFTWARE O TIONS 19
SET COMMUNICATION 21
IO-LINK SET ACCESS 22
U DATE DEVICE 31
MODBUS MA 33
MECHANICAL DIMENSIONS 34
ORDERING INFORMATIONS 35
ACCESSORIES 35
DISCLAIMER 36
OTHER REGULATIONS AND STANDARDS 36
WARRANTIES AND TECHNICAL SU ORT 37
RETURN OLICY 37
Pagina 2 di 37
UPD TED DOCUMENT TION:
Dear customer, we thank you for your attention and we remind you that
you need to check that the following document is:
Updated
Related to the product you own
To obtain the most recently updated document, note the “document code”
that appears at the top right-hand corner of each page of this document.
With this “Document Code” go to web page www.adfweb.com/download/
and search for the corresponding code on the page. Click on the proper
“Document Code” and download the updates.
REVISION LIST:
Revision Date uthor Chapter Description
1.000 13/03/2020 Ff All First release version
W RNING:
ADFweb.com reserves the right to change information in this manual about
our product without warning.
ADFweb.com is not responsible for any error this manual may contain.
TR DEM RKS:
All trademarks mentioned in this document belong to their respective
owners.

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User Manual
IO
-
Link /
M
odbus
Slave
Document code: MN67861_ENG Revision 1.000 age 3 of 37
SECURITY LERT:
G ENER L I NFORM TION
To ensure safe operation, the device must be operated according to the instructions in the manual. When using the device, legal and
safety regulation are required for each individual application. The same applies also when using accessories.
I NTENDED U SE
Machines and systems must be designed so the faulty conditions do not lead to a dangerous situation for the operator (i.e.
independent limit switches, mechanical interlocks, etc.).
Q U LIFIED P ERSONNEL
The device can be used only by qualified personnel, strictly in accordance with the specifications.
Qualified personnel are persons who are familiar with the installation, assembly, commissioning and operation of this equipment and
who have appropriate qualifications for their job.
R ESIDU L R ISKS
The device is state-of-the-art and is safe. The instruments can represent a potential hazard if they are inappropriately installed and
operated by untrained personnel. These instructions refer to residual risks with the following symbol:
This symbol indicates that non-observance of the safety instructions is a danger for people that could lead to serious injury or
death and / or the possibility of damage.
CE CONFORMITY
The declaration is made by our company. You can send an email to [email protected]om or give us a call if you need it.

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User Manual
IO
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M
odbus
Slave
Document code: MN67861_ENG Revision 1.000 age 4 of 37
EX MPLE OF CONNECTION:

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User Manual
IO
-
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M
odbus
Slave
Document code: MN67861_ENG Revision 1.000 age 5 of 37
CONNECTION SCHEME:
Figure
1
a
: Connection scheme for HD67
8
6
1
-
A1
-
2A

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User Manual
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M
odbus
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Document code: MN67861_ENG Revision 1.000 age 6 of 37
Figure
1
b
: Connection scheme for HD67
8
6
1
-
A1
-
4A

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User Manual
IO
-
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M
odbus
Slave
Document code: MN67861_ENG Revision 1.000 age 7 of 37
Figure
1
c
: Connection scheme for HD67
8
6
1
-
A1
-
2B

Industrial Electronic Devices
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User Manual
IO
-
Link /
M
odbus
Slave
Document code: MN67861_ENG Revision 1.000 age 8 of 37
Figure
1
d
: Connection scheme for HD67
86
1
-
A1
-
2A
-
2B

Industrial Electronic Devices
ADFweb.com Srl – IT31010 – Mareno – Treviso INFO: www.adfweb.com hone +39.0438.30.91.31
User Manual
IO
-
Link /
M
odbus
Slave
Document code: MN67861_ENG Revision 1.000 age 9 of 37
CH R CTERISTICS:
The HD67861-A1 is a IO-Link / Modbus Slave converter.
It allows the following characteristics:
Up to 1500 bytes in reading and 1500 bytes in writing;
Two-directional information between Modbus and IO-Link;
Mountable on 35mm Rail DIN;
Wide power supply input range: 18…30V DC;
Wide temperature range: -40°C / 85°C [-40°F / +185°F].
CONFIGUR TION:
You need Compositor SW67865 software on your C in order to perform the following:
Define the parameters of IO-Link;
Define the parameters of Modbus;
Define IO-Link variables to be read by the Modbus Master;
Define IO-Link variables to be written by the Modbus Master;
Update the device.

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User Manual
IO
-
Link /
M
odbus
Slave
Document code: MN67861_ENG Revision 1.000 age 10 of 37
POWER SUPPLY:
The devices can be powered between a wide range of tensions. For more details see the two tables below.
VDC
Vmin Vmax
HD67861- 1-xx 18V 30V
Consumption at 24V DC:
Device W/V
HD67861-A1-xx 4
Warning:
It is necessary to add to this consumption the one required by the IO-Link devices connected to the IO-Link channels.
Caution: Not reverse the polarity power
HD67
8
6
1
-
A1
-
xx

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FUNCTION MODES:
The device has got two functions mode depending of the position of the Dip1 of ‘Dip-Switch A’:
The first, with Dip1 in Off position (factory setting), is used for the normal working of the device.
The second, with Dip1 in On position, is used for upload the roject/Firmware.
For the operations to follow for the updating (see ‘U DATE DEVICE’ section).
According to the functioning mode, the LEDs will have specifics functions (see ‘LEDS’ section).

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LEDS:
The device has got five LEDs that are used to give information of the functioning status.
The various meanings of the LEDs are described in the table below.
LED Normal Mode Boot Mode
1: Device State (green) Blinks slowly (~1Hz) Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
2: IO-Link comm. (green) Flashing: IO-Link communication
OFF: No IO-Link communication
Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
3: Modbus comm. (green) Flashing: Modbus communication
OFF: No Modbus communication
Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
4: Error state (green) ON: at least one IO-Link device is not communicating
OFF: No errors are present
Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
5: Ethernet Link (green) ON: Ethernet cable connected
OFF: Ethernet cable not connected
ON: Ethernet cable connected
OFF: Ethernet cable not connected

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User Manual
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odbus
Slave
Document code: MN67861_ENG Revision 1.000 age 13 of 37
IO-LINK
IO-Link is the first globally standardized IO technology (IEC 61131-9) that communicates from the controller down to the lowest automation
level. This universally applicable interface is a fieldbus-neutral point-to-point connection which uses standard unshielded cables. IO-Link
sends all the sensor and actuator signals to the controller and in turn carries controller data to the sensor/actuator level with revolutionary
consequences.
It is possible to have IO-Link device of two different type: IO-Link Class A and IO-Link Class B. ADFweb.com’s converters can manage both
of them in relation to the product code selected.
IO-L INK C LASS A:
IO-Link Class A devices uses 4 pins on connectors and the input power required can be up to 200mA. These devices are normally sensors
and actuators that don’t require high input power.

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IO-L INK C LASS B:
IO-Link Class B devices uses 5 pins on connectors and they require an additional aux power supply used for the actuation. These devices are
normally actuators.
UX POWER SUPPLY (for IO-Link Class B):
The Aux ower Supply port is used to provide the additional power supply for the IO-Link Class B. The input voltage is fixed to 24 V DC and
the current depends on the input power required by the IO-Link devices connected to the IO-Link channels Class B.

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-
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odbus
Slave
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ETHERNET:
The Ethernet connection must be made using Connector5 of HD67861-A1 with at least a Category 5E cable. The maximum length of the
cable should not exceed 100m. The cable has to conform to the T568 norms relative to connections in cat.5 up to 100 Mbps. To connect the
device to an Hub/Switch is recommended the use of a straight cable, to connect the device to a C/ LC/other is recommended the use of a
cross cable.

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User Manual
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odbus
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RS485:
For terminating the RS485 line with a 120Ω resistor it is necessary to put ON dip 1, like in figure.
The maximum length of the cable should be 1200m (4000 feet).
Here some codes of cables:
Belden: p/n 8132 - 2x 28AWG stranded twisted pairs conductor + foil shield + braid shield;
Belden p/n 82842 - 2x 24AWG stranded twisted pairs conductor + foil shield + braid shield;
Tasker: p/n C521 - 1x 24AWG twisted pair conductor + foil shield + braid shield;
Tasker: p/n C522 - 2x 24AWG twisted pairs conductor + foil shield + braid shield.

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-
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odbus
Slave
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USE OF COMPOSITOR SW67861:
To configure the Converter, use the available software that runs with Windows called SW67861. It is downloadable on the site
www.adfweb.com and its operation is described in this document. (This manual is referenced to the last version of the software present on
our web site). The software works with MSWindows (X , Vista, Seven, 8, 10; 32/64bit).
When launching the SW67861, the window below appears (Fig. 2).
Note:
It is necessary to have installed .Net Framework 4.
Figure 2: Main window for SW67861

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NEW CONFIGUR TION / OPEN CONFIGUR TION:
The “New Configuration” button creates the folder which contains the entire device’s configuration.
A device’s configuration can also be imported or exported:
To clone the configurations of a programmable “IO-Link / Modbus Slave - Converter” in
order to configure another device in the same manner, it is necessary to maintain the
folder and all its contents;
To clone a project in order to obtain a different version of the project, it is sufficient to
duplicate the project folder with another name and open the new folder with the
button “Open Configuration”.

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SOFTW RE OPTIONS:
By pressing the “Settings” ( ) button there is the possibility to change the
language of the software and check the updatings for the compositor.
In the section “Language” it is possible to change the language of the
software.
In the section “Connection Options”, it is possible to check if there are some
updatings of the software compositor in ADFweb.com website.
Checking the option “Check Software Update at Start of Program”, the
SW67861 check automatically if there are updatings when it is launched.

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In the section “Software Settings”, it is possible to enable/disable some
keyboard’s commands for an easier navigation inside the tables contained in
the different sections of the software.