ADF Web HD67863-A1-2A User manual

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User Manual
IO
-
Link /
M
odbu
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TCP
Slave
Document code: MN67863_ENG Revision 1. Page 1 of 36
User Manual
Revision 1.
English
IO-Link / Modbus TCP Slave - Converter
(Order Code: HD67863-A1-2A, HD67863-A1-4A,
HD67863-A1-2B, HD67863-A1-2A-2B)
for Website information:
www.adfweb.com/?Product=HD67863
for Price information:
www.adfweb.com/?Price=HD67863-A1-2A
www.adfweb.com/?Price=HD67863-A1-4A
www.adfweb.com/?Price=HD67863-A1-2B
www.adfweb.com/?Price=HD67863-A1-2A-2B
Benefits and Main Features:
Triple electrical isolation
Two Ethernet ports
Temperature range: -4 °C/+85°C (-4 °F/+185°F)
For others IO-Link devices, see also the following links:
IO-Link from/to …
www.adfweb.com?Product=HD6786 (Modbus Master)
www.adfweb.com?Product=HD67861 (Modbus Slave)
www.adfweb.com?Product=HD67862 (Modbus TCP Master)
www.adfweb.com?Product=HD67864 (B Cnet Master)
www.adfweb.com?Product=HD67865 (B Cnet Slave)
www.adfweb.com?Product=HD67866 (C N)
www.adfweb.com?Product=HD67867 (C Nopen)
www.adfweb.com?Product=HD67868 (DeviceNet Master)
www.adfweb.com?Product=HD67869 (DeviceNet Slave)
www.adfweb.com?Product=HD6787 (EtherNet/IP Master)
www.adfweb.com?Product=HD67871 (EtherNet/IP Slave)
www.adfweb.com?Product=HD67872 (J1939)
www.adfweb.com?Product=HD67873 (MQTT)
www.adfweb.com?Product=HD67874 (NME 0183)
www.adfweb.com?Product=HD67875 (NME 2000)
www.adfweb.com?Product=HD67876 (PROFINET Slave)
www.adfweb.com?Product=HD67877 (SNMP Manager)
www.adfweb.com?Product=HD67878 (SNMP gent)
Do you have an your customer protocol?
See the following links:
www.adfweb.com?Product=HD67876
Do you need to choose a device? do you want help?
Ask it to the following link:
www.adfweb.com?Cmd=helpme
User Manual

Industrial Electronic Devices
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User Manual
IO
-
Link /
M
odbu
s
TCP
Slave
Document code: MN67863_ENG Revision 1. Page 2 of 36
INDEX:
Page
INDEX 2
UPDATED DOCUMENTATION 2
REVISION LIST 2
WARNING 2
TRADEMARKS 2
SECURITY ALERT 3
EXAMPLE OF CONNECTION 4
CONNECTION SCHEME 5
CHARACTERISTICS 9
CONFIGURATION 9
POWER SUPPLY 1
FUNCTION MODES 11
LEDS 12
IO-LINK 13
AUX POWER SUPPLY 14
ETHERNET 15
USE OF COMPOSITOR SW67863 16
NEW PROJECT / OPEN PROJECT 17
SOFTWARE OPTIONS 18
SET COMMUNICATION 2
IO-LINK SET ACCESS 21
UPDATE DEVICE 3
MODBUS MAP 32
MECHANICAL DIMENSIONS 33
ORDERING INFORMATIONS 34
ACCESSORIES 34
DISCLAIMER 35
OTHER REGULATIONS AND STANDARDS 35
WARRANTIES AND TECHNICAL SUPPORT 36
RETURN POLICY 36
Pagina 2 di 36
UPD TED DOCUMENT TION:
Dear customer, we thank you for your attention and we remind you that
you need to check that the following document is:
Updated
Related to the product you own
To obtain the most recently updated document, note the “document code”
that appears at the top right-hand corner of each page of this document.
With this “Document Code” go to web page www.adfweb.com/download/
and search for the corresponding code on the page. Click on the proper
“Document Code” and download the updates.
REVISION LIST:
Revision Date uthor Chapter Description
1. 13/ 3/2 2 Ff All First release version
W RNING:
ADFweb.com reserves the right to change information in this manual about
our product without warning.
ADFweb.com is not responsible for any error this manual may contain.
TR DEM RKS:
All trademarks mentioned in this document belong to their respective
owners.

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Document code: MN67863_ENG Revision 1. Page 3 of 36
SECURITY LERT:
G ENER L I NFORM TION
To ensure safe operation, the device must be operated according to the instructions in the manual. When using the device, legal and
safety regulation are required for each individual application. The same applies also when using accessories.
I NTENDED U SE
Machines and systems must be designed so the faulty conditions do not lead to a dangerous situation for the operator (i.e.
independent limit switches, mechanical interlocks, etc.).
Q U LIFIED P ERSONNEL
The device can be used only by qualified personnel, strictly in accordance with the specifications.
Qualified personnel are persons who are familiar with the installation, assembly, commissioning and operation of this equipment and
who have appropriate qualifications for their job.
R ESIDU L R ISKS
The device is state-of-the-art and is safe. The instruments can represent a potential hazard if they are inappropriately installed and
operated by untrained personnel. These instructions refer to residual risks with the following symbol:
This symbol indicates that non-observance of the safety instructions is a danger for people that could lead to serious injury or
death and / or the possibility of damage.
CE CONFORMITY
The declaration is made by our company. You can send an email to [email protected]om or give us a call if you need it.

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Document code: MN67863_ENG Revision 1. Page 4 of 36
EX MPLE OF CONNECTION:

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Document code: MN67863_ENG Revision 1. Page 5 of 36
CONNECTION SCHEME:
Figure
1
a
: Connection scheme for HD67
8
63
-
A1
-
2A

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Document code: MN67863_ENG Revision 1. Page 6 of 36
Figure
1
b
: Connection scheme for HD67
8
63
-
A1
-
4A

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Document code: MN67863_ENG Revision 1. Page 7 of 36
Figure
1
c
: Connection scheme for HD67
8
63
-
A1
-
2B

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Document code: MN67863_ENG Revision 1. Page 8 of 36
Figure
1
d
: Connect
ion scheme for HD67
8
63
-
A1
-
2A
-
2B

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odbu
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Document code: MN67863_ENG Revision 1. Page 9 of 36
CH R CTERISTICS:
The HD67863-A1 is a IO-Link / Modbus TCP Slave converter.
It allows the following characteristics:
Up to 15 bytes in reading and 15 bytes in writing;
Two-directional information between Modbus TCP and IO-Link;
Mountable on 35mm Rail DIN;
Wide power supply input range: 8…24V AC or 12…35V DC;
Wide temperature range: -4 °C / 85°C [-4 °F / +185°F].
CONFIGUR TION:
You need Compositor SW67863 software on your PC in order to perform the following:
Define the parameters of IO-Link;
Define the parameters of Modbus TCP;
Define IO-Link variables to be read by the Modbus TCP Master;
Define IO-Link variables to be written by the Modbus TCP Master;
Update the device.

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Document code: MN67863_ENG Revision 1. Page 1 of 36
POWER SUPPLY:
The devices can be powered between a wide range of tensions. For more details see the two tables below.
VDC
Vmin Vmax
HD67863- 1-xx 18V 30V
Consumption at 24V DC:
Device W/V
HD67863-A1-xx 4
Warning:
It is necessary to add to this consumption the one required by the IO-Link devices connected to the IO-Link channels.
Caution: Not reverse the polarity power
HD67
8
63
-
A1
-
xx

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Document code: MN67863_ENG Revision 1. Page 11 of 36
FUNCTION MODES:
The device has got two functions mode depending of the position of the Dip1 of ‘Dip-Switch A’:
The first, with Dip1 in Off position (factory setting), is used for the normal working of the device.
The second, with Dip1 in On position, is used for upload the Project/Firmware.
For the operations to follow for the updating (see ‘UPDATE DEVICE’ section).
According to the functioning mode, the LEDs will have specifics functions (see ‘LEDS’ section).

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Document code: MN67863_ENG Revision 1. Page 12 of 36
LEDS:
The device has got five LEDs that are used to give information of the functioning status.
The various meanings of the LEDs are described in the table below.
LED Normal Mode Boot Mode
1: Device State (green) Blinks slowly (~1Hz) Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
2: IO-Link comm. (green) Flashing: IO-Link communication
OFF: No IO-Link communication
Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
3: Modbus TCP comm.
(green)
Flashing: Modbus TCP communication
OFF: No Modbus TCP communication
Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
4: Error state (green) ON: at least one IO-Link device is not communicating
OFF: No errors are present
Blinks quickly: Boot state
Blinks very slowly (~0.5Hz): update in progress
5: Ethernet Link (green) ON: Ethernet cable connected
OFF: Ethernet cable not connected
ON: Ethernet cable connected
OFF: Ethernet cable not connected

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Document code: MN67863_ENG Revision 1. Page 13 of 36
IO-LINK
IO-Link is the first globally standardized IO technology (IEC 61131-9) that communicates from the controller down to the lowest automation
level. This universally applicable interface is a fieldbus-neutral point-to-point connection which uses standard unshielded cables. IO-Link
sends all the sensor and actuator signals to the controller and in turn carries controller data to the sensor/actuator level with revolutionary
consequences.
It is possible to have IO-Link device of two different type: IO-Link Class A and IO-Link Class B. ADFweb.com’s converters can manage both
of them in relation to the product code selected.
IO-L INK C LASS A:
IO-Link Class A devices uses 4 pins on connectors and the input power required can be up to 2 mA. These devices are normally sensors
and actuators that don’t require high input power.

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IO-L INK C LASS B:
IO-Link Class B devices uses 5 pins on connectors and they require an additional aux power supply used for the actuation. These devices are
normally actuators.
UX POWER SUPPLY (for IO-Link Class B):
The Aux Power Supply port is used to provide the additional power supply for the IO-Link Class B. The input voltage is fixed to 24 V DC and
the current depends on the input power required by the IO-Link devices connected to the IO-Link channels Class B.

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ETHERNET:
The Ethernet connection must be made using Connector5 of HD67863-A1 with at least a Category 5E cable. The maximum length of the
cable should not exceed 1 m. The cable has to conform to the T568 norms relative to connections in cat.5 up to 1 Mbps. To connect the
device to an Hub/Switch is recommended the use of a straight cable, to connect the device to a PC/PLC/other is recommended the use of a
cross cable.

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USE OF COMPOSITOR SW67863:
To configure the Converter, use the available software that runs with Windows called SW67863. It is downloadable on the site
www.adfweb.com and its operation is described in this document. (This manual is referenced to the last version of the software present on
our web site). The software works with MSWindows (XP, Vista, Seven, 8, 1 ; 32/64bit).
When launching the SW67863, the window below appears (Fig. 2).
Note:
It is necessary to have installed .Net Framework 4.
Figure 2: Main window for SW67863

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NEW CONFIGUR TION / OPEN CONFIGUR TION:
The “New Configuration” button creates the folder which contains the entire device’s configuration.
A device’s configuration can also be imported or exported:
To clone the configurations of a programmable “IO-Link / Modbus TCP Slave -
Converter” in order to configure another device in the same manner, it is necessary to
maintain the folder and all its contents;
To clone a project in order to obtain a different version of the project, it is sufficient to
duplicate the project folder with another name and open the new folder with the
button “Open Configuration”.

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SOFTW RE OPTIONS:
By pressing the “Settings” ( ) button there is the possibility to change the
language of the software and check the updatings for the compositor.
In the section “Language” it is possible to change the language of the
software.
In the section “Connection Options”, it is possible to check if there are some
updatings of the software compositor in ADFweb.com website.
Checking the option “Check Software Update at Start of Program”, the
SW67863 check automatically if there are updatings when it is launched.

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Document code: MN67863_ENG Revision 1. Page 19 of 36
In the section “Software Settings”, it is possible to enable/disable some
keyboard’s commands for an easier navigation inside the tables contained in
the different sections of the software.

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Document code: MN67863_ENG Revision 1. Page 2 of 36
SET COMMUNIC TION:
This section defines the fundamental communication parameters of Modbus TCP.
By Pressing the “Set Communication” button from the main window for SW67863 (Fig. 2)
the window “Set Communication” appears (Fig. 3).
The means of the fields for “IO-LINK” are:
In the fields “Select Device” the type of IO-LINK channels is defined;
The means of the fields for “Modbus TCP Slave” are:
In the fields “IP ddress” the IP address for Modbus TCP side of the converter is
defined;
In the fields “SubNet Mask” the SubNet Mask for Modbus TCP side of the converter
is defined;
In the fields “Gateway” the default gateway of the net is defined. This feature can
be enabled or disabled pressing the Check Box field. This feature is used for going
out of the net;
In the field “Port” the TCP port used for Modbus TCP communication is defined.
Figure 3: “Set Communication” window