AGCO HayBoss G2 600A1 User manual

Installation Manual
Model 600A1 & 600UHD1
Moisture Sensor Kit for Large Square Balers
Forage Harvester
600A1 & 600UHD1-19-INST
5/19

2
DECLARATION OF APPLICATION OF ESSENTIAL REQUIREMENTS OF THE DIRECTIVE 2006/42/ EC
OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL OF 17, MAY, 2006 AND OTHER RELEVANT
EU DIRECTIVES: The Harvest Tec Hay Moisture Sensor Kit conforms with the Directive and other relevant EU
directives.
SERVICE DUTY OF THE PARTIALLY COMPLETED MACHINE: The Harvest Tec Hay Moisture Sensor Kit
will only be put into service after installed on a hay baler that has been declared to conform with the Directive.
Noise from the Harvest Tec Moisture Sensor Kit does not exceed 70 dB (A).
Manufacturers Name Plate
Harvest Tec Inc.
Manufactured at and correspondence to:
2821 Harvey Street Hudson, WI 54016
USA
Model
Build Date
Serial No.
PERSON AUTHORIZED TO PROVIDE INFORMATION ON THE MACHINE AND WHO MAKES THIS
DECLARATION:
Jeffery S. Roberts, President, Harvest Tec, Inc.
Signed in Hudson, WI, USA on May 21, 2011

3
Installation Manual Table of Contents
PAGE
Introduction
3
System Requirements
4
Tools Needed
4
Safety
4
Safety Signs
4
Installing the 600A1 & 600UHD1 Moisture Sensor Kit
5-9
Mount the Dual Channel Processor (DCP)
5
Installing Star Wheels –600A1
6
Installing Star Wheels –600UHD1
7
Wiring Installation –600A1
8
Wiring Installation –600UHD1
9
Connecting the Star Wheels to DCP
10
Connecting the Harnesses to the DCP –600A1
10
Connecting the Harnesses to the DCP –600UHD1
11
Parts Breakdown
12-14
Controls and Harnesses -600A1
12
Controls and Harnesses –600UHD1
13
Star Wheel Sensors –600A1
14
Star Wheel Sensors –600UHD1
14
Warranty Statement
15
Introduction
Thank you for purchasing the Moisture Monitor System. This system is designed to monitor the moisture of the
forage crop and to plug directly into the baler’s ISOBUS and display on the monitor. The Moisture Monitor
System offers these advantages:
1. Operation coordinated with baler operation
2. Records kept together
3. Less cab clutter providing better visibility
4. And the system is ready for future updates.
5. Ease of use with all information on one
screen
The Moisture Monitor kit includes the following parts: Dual Channel Processor (DCP), Moisture Sensors,
Harnesses and Miscellaneous Hardware. For your convenience a parts break down for the model 600A1 is
included in the back of this manual. If you do have questions bring this manual into the dealership. They can
assist you in ordering the correct replacement parts.
The Moisture Monitoring System can have a complete preservative applicator added as well as the tagging
option to enhance the system at any time. Contact your local dealer for more information.
Right and Left sides are determined by facing in the direction of forward travel.

4
System Requirements
The Baler Processor must have Version 3.3 or higher.
Tools Needed:
- Standard wrench set
- Side cutter
- Standard socket set
- Electric drill and bits
- Standard nut driver set
- Hammer & Center Punch
Safety
Carefully read all safety signs in this manual and on the moisture sensor kit before use. Keep signs clean and
clear of obstruction to view. Replace missing or damaged safety signs. Replacement signs are available from
your local authorized dealer. See your installation manual under the replacement parts section for the correct
part numbers.
Keep your moisture sensor kit in proper working condition. Unauthorized modifications to the moisture sensor
kit may impair the function and/or safety of the machine.
Carefully read and understand all safety signs before installing or servicing.
Safety Signs
Number 1
Disconnect power before servicing.
Part no. DCL-8003
Number 2
Read and understand the operator’s manual before
using or working around the equipment.
Part no. DCL-8000

5
Installing the 600A1 & 600UHD1 Moisture Sensor Kit
Mounting the Dual Channel Processor (DCP)
Locate the Dual Channel Processor (006-6671LS), four 5/16” x 1” hex bolts, flats, locks and nuts. Mark, and
drill four 3/8” (9.525 mm) holes following the template shown below. The whip wire extension on the DCP
should be facing down when attached to the baler. Mount the DCP cover (001-5650X) over the DCP and
secure the hardware.
A = 12” (304.80mm)
B = 3” or (76.200mm)
10.62 inches = 270mm
5.00 inches = 127mm

6
Installing Star Wheels –600A1
The star wheel block has a plug on one side and a wire grommet on the other side. If there is interference or
problems with the star wheel wires on one side of the block, exchange the wire grommet with the plug so the
wire can exit the block on the opposite side. Mount the twine guards using the two inner holes on the star
wheel block.
The star wheels are to be mounted on top of the baler just behind the knotters and under the walkway on both
sides. The notch and holes for the star wheels are pre-cut. Place the spacer plate (001-6707E) over the pre-cut
holes. Attach with 5/16” x 1/2" Allen head bolts and internal star washers from inside the bale chamber. Center
the star wheels over the top of the spacer plate, place the twine diverters on top of the star wheel and attach
with 5/16” x 2-1/4” hex bolt and lock washers.
Remaining two holes of each star wheel attach with 5/16” x 2-1/4" hex bolt, lock washer, and one 5/16” thick
flat washer per bolt. Verify the star wheels align with bale chamber before tightening all hardware. (The twine
guard with the two additional holes should be placed on the right side of the baler looking from the
rear).

7
Star Wheel Mounting –600UHD1
The star wheels are to be mounted on top of the baler, just behind the knotters and under the walkway on both
sides. The holes for the star wheel are precut. Remove the plate on top of the catwalk covering the triangle
shaped access cutout. Place star wheel over the predrilled holes on both sides of the bale chamber, (below).
Secure the star wheels with 5/16” x 3-1/4” BHCS (x2 each side) from the bottom side and are secured with
5/16” lock washer and nuts. Blocks are dropped down on the bolts and secured in place with the star wheel
twine guards (001-4645, 001-4644). The twine guard containing the bale rate sensors will be placed on the
right side of the baler.

8
Wiring Installation –600A1
Connecting to the Baler Harness
Locate the communication harness (006-
6650VC) and the connection point shown (Left)
on baler.
Under the chamber locate the Active Terminator from the
end of the baler harness. It is located at the right rear corner
of the baler frame. Attach Baler Interface Harness
(006-6650VC) to that location. Reconnect Active Terminator
to open port of that same harness (006-6650VC). If your
baler does not have a Terminator at this location see further
instructions below.
If your baler has the White Terminating Resistor you will
need to attach the Pre 2012 AGCO Integration Harness
(006-6650VAX) to the end of the Baler Interface harness
(006-6650VC). Please contact Harvest Tec for this harness.
This style terminator may be next to the Baler’s Main
Processor.
Be sure to mount and secure all harnesses away from
hydraulic lines and moving parts.

9
Wiring Installation –600UHD1
Connecting to the Baler Harness
Locate the communication harness
(006-6650VAU) and the connection point
shown (Left) on baler.
Under the chamber locate the Active Terminator from the
end of the baler harness. Labeled (LHR-C72 ISOBUS Term)
It is located at the right rear corner of the baler frame. Attach
Baler Interface Harness (006-6650VAU) to that location.
Reconnect Active Terminator to open port of that same
harness (006-6650VAU).
Attach power harness (006-6650AU) to gray plug labeled
(LHR-C73) in same location. Run wire up to the DCP and
attach to the port labeled power.

10
Connecting the Star Wheels to the DCP
Locate the moisture harness (006-4640E2). Remove the
four pan head screws on each star wheel and loosen the
grommet. Insert the eye loop of the wire into the star wheel
block and install on the end of the swivel. Leave a loop in
the wire to allow the star wheel cover space to be
reinstalled. Tighten the swivel nut, followed by the
grommet, and finally install and tighten the four screws. The
picture to the right shows the star wheel block open with
the wire looped and attached to the swivel. Once both
wheels are complete route the harness towards the DCP
on the back right twine box. Be sure to mount and secure
all harnesses away from hydraulic lines and moving parts.
Connecting the Harnesses to the DCP –600A1
1. Install the green capped terminating resistor (006-5650Z) to the Dual Channel Processor (DCP).
2. Route the communication harness (006-6650VC) from the baler to the DCP. Attach the harness to the
whip harness coming off the base of the DCP. Secure harness from DCP to baler communication port.
3. Install the baler’s black terminating resistor to the open end of the communication harness
(006-6650VC) next to the DCP.
4. Remove cap from the 6 pin Deutsch connection located at the back of the baler behind the right fender.
5. Connect harness (006-6650VC) 6 Pin Deutsch connection to baler connection at back of the baler.
6. Install the moisture harness (006-4640E2) into the DCP at the port marked Moisture Sensor. Secure
harness from DCP to star wheels.
Terminating resistor
006-5650Z
DCP
006-6671LS
Moisture harness
006-4640E2
Star wheels
006-4641
6 Pin Delphi
Baler Connection
Baler’s Black
Terminating Resistor
Comm. Harness
006-6650VC
Cap from Baler 6 Pin
Deutsch connection
6 Pin Deutsch
Baler connection

11
Connecting the Harnesses to the DCP –600UHD1
1. Install the green capped terminating resistor (006-5650Z) to the Dual Channel Processor (DCP).
2. Route the communication harness (006-6650VAU) from the baler to the DCP. Attach the harness to the
whip harness coming off the base of the DCP. Secure harness from DCP to baler communication port.
3. Install the baler’s black terminating resistor to the open end of the communication harness
(006-6650VAU) next to the DCP.
4. Remove cap from the 4 pin Deutsch connection located at the back of the baler.
5. Connect harness (006-6650VAU) 4 Pin Deutsch connection to baler connection at back of the baler for
power (LHR-C73).
6. Install the moisture harness (006-4640E2) into the DCP at the port marked Moisture Sensor. Secure
harness from DCP to star wheels.
Terminating resistor
006-5650Z
DCP
006-6671LS
Moisture harness
006-4640E2
Star wheels
030-4641U
6 Pin Delphi
Baler Connection
(LHR-C72 ISOBUS Term)
006-6650Z
Terminating Resistor
Comm. Harness
006-6650VAU
6 Pin Deutsch Baler Black
Terminating Resistor
006-6650AU
Power Harness
4 Pin Deutsch Power
(LHR-C73)

12
600A1 Controls and Harnesses
Ref #
Description
Part #
Qty
Ref #
Description
Qty
1
Star wheel spacer
001-6707E
2
10
5/16” nuts
22
2
Star wheels
030-4641
2
10
5/16” lock washers
14
3
Moisture harness
006-4640E2
1
10
5/16” flat washer
4
4
DCP cover
001-5650X
1
11
10/24 x 5/8” PHS
8
5
Dual Channel Processor
006-6671LS
1
11
10/24 lock washers
8
6
Comm. harness
006-6650VC
1
12
5/16” x 1/2" BHCS
8
7
Wire clips
008-9018
9
13
5/16” x 2-1/4” hex bolt
8
8
Twine diverter
001-4645H
1
14
5/16 x 1” hex bolt
4
9
Twine diverter
001-4644H
1
15
12” cable ties
5
NP
Terminating resistor
006-5650Z
1
1
2
3
4
5
6
7
8
9
10
11
12
13
15
14

13
600UHD1 Controls and Harnesses
Ref #
Description
Part #
Qty
Ref #
Description
Qty
1
Jiffy Clips
008-9018
6
7
Left Twine Diverter
001-4645
1
2
Moisture Harness
006-4640E2
1
8
Resistor (Green)
006-5650Z
1
3
DCP Cover
001-5650X
1
9
Processor (DCP)
006-6671LS
1
4
UHD Integration Harness
006-6650VAU
1
10
UHD Pwr Harness
006-6650AU
1
5
UHD Baler Starwheel
030-4641U
2
11
Terminator (Red)
006-6650Z
1
6
Right Twine Diverter
001-4644
1
1
2
3
4
5
6
7
9
8
10
11

14
Star Wheel Sensors –600A1
Ref #
Description
Part#
Qty
Ref #
Description
Part#
Qty
1
Block cover
006-4641B
2
9
Star wheel block
006-4641A
2
2
Electronic swivel
006-4642A
2
10
Star wheel sensor
030-4641C
2
3
Swivel insert
w/ Ref # 10
2
11
Twine guard-left for Agco
001-4645H
1
4
Snap ring (per side)
006-4641K
2
Twine guard-Right for Agco
001-4644H
1
5
Washer (per side)
w/006-4641K
2
1-10
Star wheel assembly
030-4641
2
6
Dust seal (per side)
w/006-4641K
2
12
Spacer plate for Agco
001-6707E
2
7
Plug fitting
003-F38
2
8
Wiring grommet
008-0821A
2
Star Wheel Moisture Sensors –600UHD1
Ref
Description
Part#
Qty
1
Univ Star Wheel
006-4641S
1
2
Dust Seal
006-4641DSL
2
3
Univ Star Block
006-4641Q
1
4
3/8” NPT Cable Grip
008-0821A
1
5
3/8” NPT Plug
003-F38
1
6
Thrust Washer
006-4641TA
2
7
Thrust Bearing
006-4641TB
1
8
Swivel Insert
006-4642B
1
9
3/4" Short Nut
006-4641U
1
10
Rotary Swivel
006-4642A
1
11
Cover Gasket
006-4641RG
1
12
Univ Block Cover
006-4641R
1
Complete Assembly
030-4641U
2
1
2
4
5
6
7
8
9
10
11
3
1
4
2
3
5
2
6
7
8
11
12
9
10

15
Harvest Tec Inc. Warranty and Liability Agreement
Harvest Tec, Inc. will repair or replace components that are found to be defective within 12 months from the
date of manufacture. Under no circumstances does this warranty cover any components which in the opinion
of Harvest Tec, Inc. have been subjected to negligent use, misuse, alteration, accident, or if repairs have been
made with parts other than those manufactured and obtainable from Harvest Tec, Inc.
Our obligation under this warranty is limited to repairing or replacing free of charge to the original purchaser
any part that in our judgment shows evidence of defective or improper workmanship, provided the part is
returned to Harvest Tec, Inc. within 30 days of the failure. If it is determined that a non-Harvest Tec branded
hay preservative has been used inside the Harvest Tec applicator system where the failure occurred, then
Harvest Tec reserves the right to deny the warranty request at their discretion. Parts must be returned through
the selling dealer and distributor, transportation charges prepaid.
This warranty shall not be interpreted to render Harvest Tec, Inc. liable for injury or damages of any kind,
direct, consequential, or contingent, to persons or property. Furthermore, this warranty does not extend to loss
of crop, losses caused by delays or any expense prospective profits or for any other reason. Harvest Tec, Inc.
shall not be liable for any recovery greater in amount than the cost or repair of defects in workmanship.
There are no warranties, either expressed or implied, of merchantability or fitness for particular purpose
intended or fitness for any other reason.
This warranty cannot guarantee that existing conditions beyond the control of Harvest Tec, Inc. will not affect
our ability to obtain materials or manufacture necessary replacement parts.
Harvest Tec, Inc. reserves the right to make design changes, improve design, or change specifications, at any
time without any contingent obligation to purchasers of machines and parts previously sold.
Revised 4/17

16
HARVEST TEC, INC.
P.O. BOX 63
2821 HARVEY STREET
HUDSON, WI 54016
PHONE: [phone]
1-800-635-7468
FAX: [phone]
Email: [e-mail]