Agilent Technologies TriScroll 600 Series User manual

TriScroll™ 600 Series
Dry Scroll
Vacuum Pump
Ma nu al N o. 6 9990 4 305
R evis ion E
November 20 14
.
.. : ~y .. Agilent Technologies
. ~ ".
Vacuum Products Division
MOD ULE REPLA CEMENT
MANUAL
CE
I

TriScroll TM 600
Dry Scroll Vacuum Pump
TriScroff is a trademark of Agilenl.
LoeWe and PST are registered trademarks of Loctite Corporation.
Krytox and Viton are registered trademarks of f. I. du Pont de Nemours and Company.
Copyright 2014
Agilen t, Inc.

TriScroll 600 Dry Scroll Vacuum Pump
Contents
Pre fa ce . . ..... .. . . .. . .. . . . . . . • • .. . .. . . .... . . v
Safety Considerations .........•............. v
Relat ed Tr iScro ll Manuals ..... ••. ..... ...... vi i
Maintenance and T oo l Kits ..... • • ....• . . . . . . v ii
Factory Se rvi ce Options . .. . . . . .•• ..... . . . .. viii
Co ntac tin g Agile n! ... . ..................... vi ii
General Inf ormation .. . .............. . ...... . . 1
E quipm ent Required to In sta ll Pump Mo dul e . ..... 1
Tools Required to Inslall Pump Module .......... 1
Ma int enance Took Kit ......................... 2
T ri Scro ll Di sassembly. ....... . ••• •• ••• . . . •.... . 4
TriScro ll Reassembly • .•..•. • .. , ...• • . • ..•... • • 7
Pu mp Condit io ning and
Performance Verificat io n . . . . . . . . . . . . . . . 12
Re qu esl for Relurn Health and Sa fely Cerlifi cal ion
3
iii

TriScroll 600 Dry Scroll Vacuum Pump
Preface
This manual pro vi d es the inf ormation yo u need to successfully perform replacement of the entire
module of your Agile nlT riScroll™ Dry Va c uum Pump. Modul e replacement is performed as an
alternative to performing a c omple te ov erhaul and re build ( Major Maint enance) and is sold as one of
the options reco mm ended when the pu mp ba se pr ess ur e ha s ri se n 10 an unacceptably high level for
yo ur a ppli cation. If yo u have que stions th at are not ad dr essed in thisman ua l, plea se co ntact the n ea r es t
Agilenl se rvice fac ilil y listed on the rear cover of this manual.
Safety Considerations
R EA D TH E FOLLO WING INSTRUCTIONS. TAKE ALL NECESSARY PR ECAUTIONS.
The foll ow ing formal is used in this ma nual to call attention to ha zard s:
WARNING
&
CAUTION
I
NOTE
co
The warning messages are for aI/meting
the attention of the opera tor to i) partic-
ular
pr oc edur e or practice which, if not
followed
co rrec tl y, could lead to serious
injury.
The ca uti on messages are displayed
before procedures, which
if not fol-
lowed, cou
ld cause damage to the
e! luipment.
The notes contain importaflt informa-
ti on taken from the text.
Maintenance personnel must be awa re of all hazards associated with this equipme nt. They mu st
know h ow to recog niz e hazardous and potentially hazardous co ndition s, and kn ow how to avoid
th em. The c on seq uences of work performed by unskilled or improperly trained maintenance per so nnel,
or carel ess operation of the eq uip ment e mpl oyed in the specified maintenance pr ocedur es can be
se riou s. Every maintenance person must rea d and thoroughly understand the materials di sc u sse d and
the instructions pr ov ided in this manual, as we ll as any additional info rmation prov ided by Agilen!.
A ll warnin gs and cautions must be read carefull y, fu lly und erstood, and strictly observed. Consult local,
state/province, and na li onal agencies rega rd ing spec if ic requirements and regulation s. Ad dr ess any
sa fety, operati on , a nd/ or maintenance qu es tions to the n ea r es t Agilent location.
v

s
vi
TriScroll 600 Dry Scroll Vacuum Pump
WARNING
&
CAUTION
NOTE
[]
WARNING
&
Disconnect power from the
TriScroll600 before performing
.10Y
mainten;mce procedure.
Allow the pump to cool before perform-
ing any maintenance procedure.
Approxinwte cool - down tim e ;s Dlle to
two hours.
Wipe all O-rings de,lo with a lint-free
clo th before instaff<ltion 10 ensure that
no foreign matter is present to impair
the seal.
Do not use alca/wl, me lh,lno/ or other
solvents on O-rings. To do so c auses
deferiot.ltion and reduces theirability to
holda va cuum.
If appfic.lbfe, apply a sma ll amou/Jf of
Krylo >fIJ CPL 224 grease and wipe the
O-rings "shi ny " dry.
Agifent recommends replacing all
O-rings eluring routine maintenance or
during any maintClhlnce procedur e
requiring that O-rings be removed.
Unless otherwise stated,
apply
Loctite® 242 or Loctite ps~ 567 to the
first few threadsonly.
Apply jus/ enough
to obtain a seal.
The Tri5crofl 600 weiglls 32 kg (70 Ibs ).
To avoid injury, use proper lifting tech-
niques when moving the
pump .

TriScroll 600 Dry Scroll Va cuum Pump
Related TriScroll Manuals
Manu als rela ted to the installation and operation, lip sea l rep la cement, and major ma i nt e nan ce for the
Tri Scroll 600 se r ies pumpsare lis ted in the following tabl e:
Ti tle A pp li ca ble Tr iS cro ll Model Part Number
Major
Ma intenance Manual A ll Tri 5croll600 Se ri es Models 699904300
Tip Sea l Replacement Manual A ll Tri Scro ll 600 Series M ode ls 699904310
Insta ll ation an d Operation Manual All Tri Scro ll 600 Se ri es Models 699904290
Maintenance and Tool Kits
Mat erial and tooling required to perform maintenance on TriS croll pu mps is provided in kit form. A
d
esc ription of each kit and ordering information isprovided in the fo ll owi ng tabl e:
Description Co nt en ts Appli ca ble T ri Sc ro ll Part Num be r
Mod. 1
Ma ior Maintenance Kit All bear ings , bea rin g seals, bearing A ll TriS cro ll 600 Se ri es PTSS0600MK
lubricant,
O-r ings, and tip sea ls mode ls
requir ed to rebuild Tri Scroll bOO
Se ri es pumps.
Maintenance Tooling K
it A ll fixt ur es and l oo ls r eq uired to A ll Tri Sc roll600 Series PTSS0600TK
perform any mainten ance on
mode ls
Tri Scro ll 600 Series pumps.
Repl acement Tip Seal Set Repl
aceme nt lip seals and static A ll TriScro ll 600 Series PT SS0600TS
O- rings for Tri Scro ll 600 Seri es mode ls
p ump s.
NOTE: The Maintenance Tool Kit is also required for tip seal repl.1cemenl.
vii

TriScroll 600 Dry Scroll Va cuum Pump
Factory Service Options
Agilenloffers fa ct ory- re build service or advance exchange of co mpl ete TriScro l1 Pumps or TriScro l1
Pump Modul es. Conta ct yo ur nearest Agilent sa l es office for price and ava il a bilit y information. Se lect
y our pr eferred servi ce option from the table below.
Fadory Service Options Part Number
Advance Exchange TriScro l1 600 Single Phase EXP P TS0600 1
Advance Ex change Tri Sc rol1 600 Thr ee Phase EXPP TS06003
Advance Exchange TriScro ll 610 Si ngle phase
EX PPTS 061QI
Advance Exchange TriScro l1 610 Three Phase EX PPT S06 103
Advance Exchange Tri Scro li 600 Pump Module Only EXPTS0600SC
Advance Exc hange TriScro l1 610 Pu mp Modu le Only EXPTS0610SC
Scrvice/Rebuild Tri Sc ro ll 600 Pump (Single or Thr ee Phase) PTS0600KMA
Se rvice!Reb uild Tri Sc rol1 6 10 Pump (Si ngle or Three Pha se)
PT S06 10KMA
Service/Re build TriScrol1 600 Pump Module Only PTS0600SCRP
Service/Rebui ld Tri Sc rol1 610 Pump Module Only PTS061 0SC RP
Contacting Agilent
In the Uni ted Sla tes; you can co ntact Agilent Customer Service a I1 -800-882-7426. See the back cover
of this manual for a lis tin g of o ur sales and se rvice offic es.
Visit our we b site at:
htlp-j /www.c hem.agilent.com/en-Us/products/lnsl ru menlS/vacuum/pagesldefauIt.aspx.
7
viii

TriScroll 600 Dry Scroll Vacuum Pump
General Information
AgilentTri Sc ro ll 600 se ri es pumps are d es igned to provide yearsof trouble-free service if maintenance
pr oc edur es and int ervals are ob se rved. Bearing gr ease replenishment and tip se al replacement is
reco mm ended when the pump b ase pr ess ure ha s ri se n to an unacceptably high level for yo ur
a ppli cation. B ea rin gs, rotary sea ls and O-rin gs sho uld al so be replaced if the pump exhibits hu mm ing
or g rindin g noi ses from the bearin gs. Main bearing life may be shortened if yo ur a pp lication re quir es
the pumpin g of high quantiti es of water va por . U se of the bearing pu rge will keep this wa ter from
imp acting bearing lif e.
Equipment Required to Install Pump Module
o Pump Module
Tools Required to Install Pump Module
o 4 MM Hex key
o 5
MM H ex key
o 6 MM Hex key
Included in Maintenance Tool Kit: NPTS S0 600TK (page 2)
1

TriScroll 600 Dry Scroll Vacuum Pump
Maintenance Took Kit
2

TriScroll 600 Dry Scroll Vacuum Pump
Maintenance Took Kit (continued)
*- Bearing Extractor
~ , .
10
3

TriScroll 600 Dry Scroll Va cuu m Pump
TriScroll Disassembly
II
4
1. Remove the t wo M5x 16 screws from the
in take assembly.
2. Remove th e intake assembly from the top of
th e pump.
3. Remove and di scard the O- ri ng from th e
groove on the underside of the intake fittin g.

TriScroll 600 Dry Scroll Vacuum Pump
TriScroli Disassembly (continued)
4. Remove th e three M5x16 screws that attach
t he cow ling to th e modul e.
5. Remove t he cow ling.
6. Re mo ve the four M6x16 sc rews thaL attach
th e pump module to the frame.
7. Remove pump module from the frame.
12-
5

TriScroll 600 Dry Scroll Vacuum Pump
TriScroll Disassembly (continued)
/3
6
8. Rem ove M8 x12 sc r ew and washer attaching
fan assembly to crankshaft.
9. Remove fan assembly from crankshaft.
10. Remove key from sl ot in crankshaft.

•
TriScroll 600 Dry Scroll Vacuum Pump
TriScroll Reassembly
Tool required:
All en wrench
Krytox® GPL 22 4 grease
Locate the followin g items shown in the phot os
on th e lefl:
<D Pump Module Assembly
® Fa n Assembly
@ M6x l6 screws (4)
@ Spider Coupling
@ Washer
® K ey
(lJ M8x12 scr ew
® Cowling
® Intake Fitting Assembly
~ M5x 16 sc r ew s (5)
O-r ing (2-127), included in pump module
rep
la cement kit (not sh ow n in phot o)
It./-
7

TriSc roll 600 Dry Scroll Vacuum Pump
TriScroll Reassembly (continued)
15
8
1. Install ke y in slot on crankshaft.
2. Slide fan assembly on lOcra nk shaft engaging
key and against seal sp
ace r.
3. Sec ure fa n asse mbly to cranksha ft with
M8x'2 sc r ew and washer previously
re mo ved in step 8 on pa ge 6.

TriScroll 600 Dry Scroll Vacuum Pump
TriScroll Reassembly (continued)
4. In se rt spider in molor couplin g.
5. In sta ll pump module on frame, aligning
fin ge rs on fan asse mb ly with fingers on
couplin g. A ss ure proper f it of dowel pinson
mating hol es in fram e.
NOTE
OJ
Ex hau st fitting in t he down~
ward position.
9

TriScroll 600 Dry Scroll Vacuum Pump
TriScroll Reassembly (continued)
17
10
6. Secure pump module to frame with four
M6x16 screws.
7. Install cow ling over pump modul e. Sec ure
with thr ee M5x16 screws.

TriScroll 600 Dry Scroll Vacuum Pump
TriScroll Reassembly (continued)
B. li ghtly gr ease the 2-127 O- ring and in se rt it
into the groove on the intake fittin g.
9. Pla ce the intake assembly into the top of the
pump.
10. Sec u re the fitting with two M5x 16 sc rews.
Iff
11

TriScroll 600 Dry Scroll Vacuum Pump
TriScroll Reassembly (continued)
Pump Conditioning and
Performance Verification
Thi s fi gure illustrates a ful ly reassembled
Tri Sc roll 600 Se ri es Pump.
Pump Modul e conditioning and performance ve rification h as been performed at Ag ilent fa ctor y.
Further conditio ning or performance verification is not necessary.
12