Amano OPU Series User manual

OPUSeries
OPUS-4000
Series
Exit Terminal
Installation Manual
OPUS4000_Installation_10102014

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© Copyright 2014 Amano McGann, Inc. OPUS4000_Installation_10102014 2
OPUS-4000 Installation Manual
Date:
Friday, October 10, 2014
Notice of Rights:
Copyright © 2014 Amano McGann, Inc. All rights reserved. This document contains proprietary information and such
information may not be reproduced whole or in part without written permission from:
Amano McGann, Inc.
2699 Patton Road
Roseville, Minnesota 55113
Notice of Liability:
Amano makes no representations or warranties with respect to the accuracy or completeness of the contents of this work
and specifically disclaim all warranties, including without limitation, warranties of fitness for a particular purpose. Amano
reserves the right to make equipment changes and improvements that may not be reflected in this document. Portions of
this document may have been updated to include the latest hardware or firmware version, if applicable.
We recommend that this document be read in its entirety before any attempt is made to operate the equipment.
Trademark Notice:
Amano is a registered trademark of Amano Inc. All other trademarks are the property of their respective owners.
Contact Information:
Every effort has been made to ensure the accuracy of this document. If you have comments, question, or ideas regarding
this document please send them to Amano via e-mail to:
[e-mail]
or, via postal mail to:
Amano McGann, Inc.
Technical Writer
2699 Patton Road
Roseville, Minnesota 55113
For more information about Amano’s complete line of products, visit our web site at:
www.amanomcgann.com
Date
Friday, October 10, 2014
Product
Amano McGann
Build/Revision
B19R10
Model
OPUS-4000 Series Exit Terminal
Document Type
Installation Manual
Version
B1
Company Name - Long
Amano McGann, Inc.
Company Name - Short
Amano McGann
Street
2699 Patton Road
City/State/Postal Code
Roseville, Minnesota 55113
Telephone
[phone]
Fax
[phone]
Email
[email protected]
Website
www.amanomcgann.com
Copyright
Copyright © 2014 Amano McGann, Inc. All rights reserved.
File Name
OPUS4000_Installation_10102014

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© Copyright 2014 Amano McGann, Inc. OPUS4000_Installation_10102014 3
OPUS-4000 Installation Manual
OPUS-4000 INSTALLATION
MANUAL
OPUS-4000 INSTALLATION MANUAL
Introduction....................................................................................................................... 4
BEFORE YOU BEGIN.............................................................................................................. 5
1.1 Receiving.................................................................................................................... 5
1.2 Unpack the Unit........................................................................................................ 5
1.3 Remove the Skid........................................................................................................ 5
1.4 Inspecting the Equipment........................................................................................... 6
1.5 Cut Sheet.................................................................................................................. 7
1.6 External Drawing........................................................................................................ 9
1.7 Internal Drawing (Front).............................................................................................. 10
1.8 Internal Drawing (Side)............................................................................................... 11
1.9 Mounting the Exit Terminal....................................................................................... 12
1.9.1 Mounting Instructions..................................................................................... 12
1.10 Architectural Map..................................................................................................... 13
1.11 Wiring Conduit......................................................................................................... 14
1.12 Tickets....................................................................................................................... 15
1.13 Specifications........................................................................................................... 16
OPUS-4000 PROCEDURES.................................................................................................... 18
2.1 Opening the Side Terminal Door................................................................................ 18
2.2 Opening the Front Terminal Door............................................................................... 19
2.3 Main Power Connection.............................................................................................. 19
2.4 Powering the Terminal ON......................................................................................... 20
2.5 Connecting the Ethernet Cable................................................................................... 20
2.6 Entering the Management Menus.............................................................................. 21
2.7 Door Open Switch..................................................................................................... 21
2.8 Initializing to Defaults................................................................................................. 22
2.9 Emptying the Vault Bin............................................................................................. 22
2.10 Loading the Receipt Paper..................................................................................... 23
EXIT TYPES.......................................................................................................................... 24
3.1 Lag-Time Reader..................................................................................................... 24
3.2 Credit Card Out (OPUS-4700).................................................................................. 24
3.3 Proximity (Optional)................................................................................................. 24
3.4 FlexScan (Optional).................................................................................................. 24
VERSION VERIFICATION...................................................................................................... 25
4.0.1 Hardware Checklist......................................................................................... 25
4.0.2 Software Checklist............................................................................................ 25
4.1 Verify Current Firmware Versions.............................................................................. 25
4.1.1 Windows CE & SmartCash CLM..................................................................... 25
4.1.2 Device Binaries............................................................................................... 26
UPDATING SOFTWARE & FIRMWARE.............................................................................. 27
5.1 Updating the Windows CE Image............................................................................. 27
5.2 Updating the SmartCash/CLM Firmware.................................................................. 28
5.3 Updating the IO100 Firmware................................................................................... 29
5.4 Updating REPM Firmware........................................................................................ 30
5.5 Updating the REPM Imager...................................................................................... 32
5.6 Updating Device Binaries.......................................................................................... 34
DEVICE SETUP.................................................................................................................... 34
REVENUE MANAGEMENT CONFIGURATION................................................................... 35
WIRING DIAGRAMS.............................................................................................................. 36
8.1 1700 Gate.................................................................................................................. 36
8.2 1703........................................................................................................................... 37
8.3 Wiring Schematics..................................................................................................... 38

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OPUS-4000 Installation Manual
Introduction
The OPUS-4000 Series Exit Terminal utilizes innovative
technology and an encrypted 2D data matrix barcode for
expedited exit from parking facilities. The OPUS-400 Series offers
intuitive user guidance through a dynamic color display and voice
announcement. The Exit Terminal processes encrypted thermal
2D barcode tickets from the OPUS-2000 Series Entry Terminal
and OPUS-7800 Pay-on-Foot Station. Payment options include
credit card and/or encrypted 2D data matrix barcode bulk
validation tickets. Other payment options include credit card out
and proximity access. Mobile and barcode passes can be
processed through the optional FlexScan QR400® barcode
imager.
The OPUS-4000 series consists of the following:
•OPUS-4000: Standard Lag-Time Reader
•OPUS-4700: Exit Terminal with Credit Card and Magnetic
Access
In its traditional application, the OPUS-4000 is installed at an exit
to accept paid parking tickets, entry tickets encoded with a valid
Grace Timer, or store validated tickets.
The OPUS-4700 Series adds the ability to read a credit card and communicate
the credit card information to a host computer for verification. Two scenarios are
possible:
•Credit card in/credit card out: Credit card data is read by an OPUS-2700
Entry Terminal upon entry to the facility and is retained by the host. When
exiting the facility, the patron inserts the same credit card into the OPUS-
4700. The host calculates the fee based on the time the card was
inserted into the OPUS-2700, charges the credit card and returns the
card to the patron.
•Exit Pay Station: The ticket issued from the Entry Terminal at the
entrance is accepted and stored in a hold positon while payment is made.
A special Validation discount coupon can then be inserted for a discount
to be applied to the parking fee. This coupon is cancelled and vaulted. A
credit card is then accepted for payment. The credit card information is
validated and the credit card is returned to the patron. The credit card
information is then communicated to the system host which in turn will
approve or deny the credit card transaction with the financial processor
(in real time or batch mode, depending on the machine configuration).
The ticket is then cancelled and vaulted and a receipt is issued to the
patron.
The OPUS-4700 can also be configured to accept magnetically encoded contract
or monthly passcards to enter the lot. The patron inserts the passcard into the

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OPUS-4000 Installation Manual
ticket throat to be read. The OPUS-4700 reads the passcard and returns it to the
patron.
Note: The references in this manual to “OPUS-4000”, “Exit Terminal”,
or “Terminal” refer to both OPUS-4000 Series models. Any model
specific differences are noted.
BEFORE YOU BEGIN
1.1 Receiving
The shipment should be thoroughly inspected as soon as it is received. The
signed bill of lading is acknowledgment by the carrier of receipt in good condition
of shipment covered by your invoice. If any of the goods called for in this bill of
lading are shorted or damaged, DO NOT accept them until the carrier makes a
notation on the freight bill of the shorted or damaged goods.
Notify the carrier at once if any hidden loss or damage is discovered after receipt,
and request the carrier make an inspection. If the carrier will not do so, prepare a
signed statement to the effect that you have notified the carrier on a specific date
and the carrier has failed to comply with the request.
Support your claim with copies of the bill of lading, freight bill, invoice, and
photographs, if available. Amano McGann, Inc. is not responsible for collection of
claims or replacement of lost or damaged goods.
1.2 Unpack the Unit
1. Unlock and open the side door panels if not already done.
2. Remove the strap from around the front shaft of the printer mechanism.
3. Remove the remote control unit taped to the bottom plate of the unit and set it
aside.
4. Remove the tickets from the ticket transport.
1.3 Remove the Skid
1. Unlock and open the left side door panel if not already done.
2. Remove the vault bin.
3. Remove the two Phillips-head screws securing the Ticket Carton Bracket
assembly. Lift up the front of the assembly and remove it.
4. Locate the four threaded studs securing the OPUS-4000 to the skid.
5. Remove the four 3/8” nuts and spacers from the mounting studs and set them
aside.
6. Remove the OPUS-4000 from the skid.
WARNING!: The OPUS-4000 weighs 140 lbs (63.50kg). Take
appropriate handling precautions when handling the unit.

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OPUS-4000 Installation Manual
1.4 Inspecting the Equipment
After the OPUS-4000 is received, confirm all parts are included. Each OPUS-
4000 includes:
•EOE-11350: programming remote
•Set of keys for side door
•CC-084400: 1 roll of receipt paper
Notify Amano McGann if any of these items are missing. Check the carton for
shipping damage. If anything is damaged, notify the transportation company and
file a claim. The transportation company is responsible for the shipment after it
leaves the Factory. The OPUS-4000 must be installed according to the
instructions described in this manual. Failure to install the unit properly may
result in voiding the warranty for repair or replacement of the unit.
IMPORTANT: These instructions must be followed to ensure proper
installation and operation of the Exit Terminal. Failure to comply with
thee instructions may void the product warranty for repair or
replacement of the unit.

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OPUS-4000 Installation Manual
1.5 Cut Sheet
CM
[inches]

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OPUS-4000 Installation Manual
CM
[inches]

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1.6 External Drawing

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1.7 Internal Drawing (Front)

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OPUS-4000 Installation Manual
1.8 Internal Drawing (Side)

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OPUS-4000 Installation Manual
1.9 Mounting the Exit Terminal
1.9.1 Mounting Instructions
1. Verify the power source to the field wiring is disconnected.
2. Verify the installed field wiring is located so that it won’t be pinched when
mounting the OPUS-4000
3. Mount the OPUS-4000 pedestal to the mounting bolts using the four ½ nuts
and washers supplied with the bolts. Verify the OPUS-4000 is mounted so
the front of the unit faces the traffic lane.
4. Verify the Main Power circuit breaker in the unit is powered OFF.
5. Proceed to make wiring connections. Refer to the Wiring Diagrams section of
this manual for connections.

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1.10 Architectural Map

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1.11 Wiring Conduit

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OPUS-4000 Installation Manual
1.12 Tickets
2D Barcode Data Matrix
From OPUS-2000 Entry Terminal
10/31/2014: Entry Date
20:23: Entry Time
00028: Ticket Number
27: Device Number
A: Rate Code/Letter
20: Lot Number
3.3558
+.000
-.012
2.126
+.000
R 3.5 [.138]
Back of Ticket
Any type of preprint acceptable on back side

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OPUS-4000 Installation Manual
1.13 Specifications
Compliance
ROHS Compliant
OPUS-4700 Series lane equipment does not store credit card data
Meets ADA (Americans with Disabilities Act) and ANSI (American National
Standards Institute) requirements
Electrical
Power Source: 120 VAC, 60 Hz
Utilization: 10 amp maximum (120V)
Mechanical
Thermal printer; exclusive REPM™ (read, encode, print mechanism)
Time Control
Real-time clock synchronization with host computer
Environment
Temperature: -20°F ~ 120°F (-29°C ~ 49°C)
Humidity: 10% ~ 90% (non-condensing)
Automatic thermostat-controlled heater
Housing
Heavy-duty, 14-gauge steel construction, weather gasketing, lockable door
Height: 51.6” (131.1cm)
Width: 14.0” (35.6 cm)
Depth: 19.18” (48.7 cm)
Weight: 140 lbs. (63.5 kg)
Ticket Throat: 41” (104 cm)
Finish (Standard): Textured powder coat finish OPUS (RAL#7022); custom
color available
Thermal Ticket Printer
High density 300 DPI (dots per inch) thermal print head
Prints date and time (24-hour format), ticket number, machine number and rate
Stores image for electronic ticket tracking (optional), patent pending
Self-sharpening dual ticket feed cutter blade
2D barcode imager and scanner processes multiple barcodes
Holds first ticket and allows servicing of second ticket
Marks and voids retracted tickets
Receipt Printer
Thermal print
Auto retract
FlexScan QR400 Barcode Imager Option
Opening: 5”W x 2.6”H (12.7 cm x 6.6cm)
Barcode Types: 10 (Linear) & 2D (QR)
Ambient Light: Total darkness to 9000 ft. candles (96,900 LUX)
Options
Magstripe and proximity access card models optional
TCP/IP security camera optional
Chip and Pin optional
Intercom
Aiphone™ LEF series intercom system standard, additional options aviailable
Standard voice announcement

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OPUS-4000 Installation Manual
Programming
Online via local facility controller
Local via handheld wireless remote
Display
Graphic LCD with backlight
Optional alternate language display text and voice
Buttons
Ticket issue
Intercom
Optional language switch button
Loop Usage
Selectable via programming: Arming loop (A); Closing loop (C)
Buffer
Minimum 1000 transaction
Minimum 1000 backout ticket data
Minimum 5000 error, alarm, and monitor messages
Vault Box
200 ticket capacity
Alarm activated when 100% full
Voice Unit
Delivers pre-programmed verbal instructions to patrons
Messages are user programmable .wav files
Built in intercom for direct communication (Aiphone LE-F compatible)
Inputs
Loop A, Loop C, Gate Status (up/down), Disable, Exit Gate Open, Closed in
Input (closed/not closed), Remove issue input
Outputs
Open gate, close gate, ticket in throat, ticket in count
Note: The above I/O configurations are only those for the most typical
applications. Additional and/or different I/O configurations are
available.

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OPUS-4000 Installation Manual
OPUS-4000 PROCEDURES
2.1 Opening the Side Terminal Door
Insert the door key horizontally into the door lock, located on the side of the
Terminal. Push the key inwards, and simultaneously rotate the key 90° clockwise
so it is in an upright position.
[Fig. 2.1A] Push the key inwards and rotate the key clockwise to an upright position
Pull the door to open.

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OPUS-4000 Installation Manual
2.2 Opening the Front Terminal Door
Open the Terminal side door. There are two latches holding the front Terminal
door in place. The top latch is located on the inside of the Terminal beside the
credit card reader. The bottom latch is located approximately one foot below the
top latch.
Open the front Terminal door by pushing the latch handles toward the inside of
the Terminal and pulling the latch towards the back of the Terminal once freed.
[Fig. 2.2A] Lift the latches and pull the hooks backwards to free the front door
2.3 Main Power Connection
Open the side Terminal door. The power connection is located near the bottom of
the Terminal below the power switch. Route the power through the bottom of the
Terminal to the field connection box. Follow local power regulations when making
the field connections. Use the knockout holes on the field connection box to route
the connections into the field connection box.
The OPUS-4000 power source must not drop below certain voltages, depending
upon the model of Exit Terminal.
•A 120VAC model must not drop below 90VAC with a 7 ampere load.
•A 220/240VAC model must not drop below 180VAC with a 3.5 ampere
load.

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2.4 Powering the Terminal ON
To power ON the Terminal, open the side Terminal door. The power switch is
located near the bottom of the Terminal beside the 5 amp power receptacles. Flip
the power switch upwards to the ON position. The Terminal will boot to the mode
designated by the iCore dip switches.
[Fig. 2.4A]
2.5 Connecting the Ethernet Cable
The iCore and IO100 boards need a network connection for server
communication. Route the iCore and IO100 Ethernet cables through the proper
cable channels into the OPUS-2000 RocketLinx switch.
[Fig. 2.5A] Connect the IO100 and iCore