Amazone Avant 3002 Installation instructions

Original operating manual
Mounted seeding combination
Avant 3002 seeding unit
Avant 4002 seeding unit
SmartLearning
www.amazone.de

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TABLE OF CONTENTS
1 About this operating manual 1
1.1 Diagrams 1
1.1.1 Warnings and signal words 1
1.1.2 Further instructions 1
1.1.3 Instructions 2
1.1.4 Lists 3
1.1.5 Item numbers in figures 3
1.2 Other applicable documents 4
1.3 Your opinion is important 4
2Safety and responsibility 5
2.1 Basic safety instructions 5
2.1.1 Meaning of the operating manual 5
2.1.2 Safe operating organisation 5
2.1.3 Knowing and preventing dangers 10
2.1.4 Safe operation and handling of the
machine 12
2.1.5 Safe maintenance and modification 15
2.2 Safety routines 19
3Intended use 22
4 Product description 23
4.1 Implement overview 23
4.2 Function of the implement 25
4.3 Special equipment 25
4.4 Warning symbols 26
4.4.1 Positions of the warning symbols 26
4.4.2 Layout of the warning symbols 27
4.4.3 Description of the warning symbols 28
4.5 Threaded cartridge 29
4.6 Mounting frame 30
4.7 Universal operating tool 30
4.8 Rear lighting and identification 31
4.9 Segment distributor head 31
4.10 One-sided switching 32
4.11 TwinTeC coulter 33
4.12 RoTeC coulter 33
4.13 Coulter harrow 34
4.14 Exact following harrow 35
4.15 Tramline marker 35
4.16 Work lights 36
4.17 Rating plate on the implement 37
5 Technical data 38
5.1 Dimensions 38
5.2 QuickLink quick-coupling system 38
5.3 Soil tillage tools 38
5.4 Permitted mounting categories 39
5.5 Optimal working speed 39
5.6 Performance characteristics of
the tractor 39
5.7 Noise development data 40
5.8 Drivable slope inclination 40
6Preparing the machine 41
6.1 Calculating the required tractor
characteristics 41
6.2 Coupling the implement 44
6.2.1 Coupling the supply lines to the
hose package 44
6.2.2 Coupling the hydraulic hose lines 44
6.2.3 Coupling the ISOBUS line 46
6.2.4 Coupling the power supply 46
6.2.5 Coupling the 3-point mounting frame 47
6.2.6 Coupling the Avant seeding unit 47
6.3 Preparing the implement for
operation 50
6.3.1 Adjusting the working position sensor 50
6.3.2 Adjusting the placement depth on
the TwinTeC coulter 51
6.3.3 Adjusting the placement depth on
the RoTeC coulter 52
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6.3.4 Adjusting the coulter pressure
hydraulically 53
6.3.5 Adjusting the coulter pressure
mechanically 54
6.3.6 Adjusting the additional coulter
pressure on the TwinTeC coulter 54
6.3.7 Lifting the coulters hydraulically 55
6.3.8 Lifting the coulters mechanically 55
6.3.9 Adjusting the coulter harrow 56
6.3.10 Adjusting the exact following harrow 58
6.3.11 Adjusting the tramline marker on
the implement frame 65
6.3.12 Operating the one-sided switching 70
6.3.13 Adjusting the row spacing 71
6.3.14 Operating the loading board with
steps 72
6.4 Preparing the machine for road
travel 72
6.4.1 Folding the tramline marker onto
the implement frame 72
6.4.2 Moving the exact following harrow
into transport position 72
6.5 Calculating the permissible
payload 73
7 Using the machine 74
7.1 Using the implement 74
7.2 Checking the placement depth 75
7.3 Turning on the headlands 75
8Parking the machine 76
8.1 Parking the TwinTeC coulter 76
8.2 Disconnecting the supply lines
from the hose package 76
8.3 Disconnecting the hydraulic
hose lines 77
8.4 Uncoupling the ISOBUS line 77
8.5 Uncoupling the power supply 78
8.6 Uncoupling the Avant seeding
combination 78
8.7 Parking the Avant seeding unit
separately 79
9Repairing the machine 83
9.1 Maintaining the machine 83
9.1.1 Maintenance schedule 83
9.1.2 Checking the TwinTeC concave disc 84
9.1.3 Checking the TwinTeC concave disc
spacing 84
9.1.4 Checking the TwinTeC depth control
wheel 86
9.1.5 Checking the TwinTeC depth control
wheel scraper 86
9.1.6 Checking the depth control discs
and depth control wheels 87
9.1.7 Checking the cutting discs 89
9.1.8 Checking the RoTeC furrow former 89
9.1.9 Cleaning the segment distributor
head 90
9.1.10 Checking the top link pin and lower
link pin 90
9.1.11 Checking the hydraulic hose lines 91
9.1.12 Cleaning the conveyor section 92
9.2 Lubricating the implement 93
9.2.1 Overview of lubrication points 94
9.3 Eliminating faults 95
9.4 Cleaning the machine 101
10 Loading the machine 102
10.1 Lifting the implement 102
10.2 Lashing the machine 103
11 Appendix 104
11.1 Bolt tightening torques 104
11.2 Other applicable documents 105
12 Directories 106
12.1 Glossary 106
12.2 Index 107
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About this operating manual 1
1.1 Diagrams
1.1.1 Warnings and signal words
Warnings are marked with a vertical bar with a
triangular safety symbol and the signal word. The
signal words "DANGER", "WARNING" or "CAUTION"
describe the severity of the potential danger and have
the following meanings:
DANGER
Indicates a direct threat with high risk for
severe physical injury, such as loss of
limbs or death.
WARNING
Indicates a possible threat with moderate
risk for severe physical injury or death.
CAUTION
Indicates a threat with low risk for light or
moderately severe physical injuries.
1.1.2 Further instructions
IMPORTANT
Indicates a risk for damage to the
implement.
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ENVIRONMENTAL INFORMATION
Indicates a risk for environmental
damage.
NOTE
Indicates application tips and instructions for
optimal use.
1.1.3 Instructions
Numbered instructions
Actions that have to be performed in a specific
sequence are represented as numbered instructions.
The specified sequence of the actions must be
observed.
Example:
1. Instruction 1
2. Instruction 2
1.1.3.1 Instructions and responses
Reactions to instructions are marked with an arrow.
Example:
1. Instruction 1
Reaction to instruction 1
2. Instruction 2
1.1.3.2 Alternative instructions
Alternative instructions are introduced with the word
"or".
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Diagrams
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Example:
1. Instruction 1
or
Alternative instruction
2. Instruction 2
Instructions with only one action
Instructions with only one action are not numbered,
but rather shown with a arrow.
Example:
Instruction
Instructions without sequence
Instructions that do not require a specific sequence
are shown as a list with arrows.
Example:
Instruction
Instruction
Instruction
1.1.4 Lists
Lists without an essential order are shown as a list
with bullets.
Example:
Point 1
Point 2
1.1.5 Item numbers in figures
A framed number in the text, e.g. a
1
, indicates an
item number in an adjacent figure.
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Diagrams
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1.2 Other applicable documents
A list of other applicable documents can be found in
the Appendix.
1.3 Your opinion is important
Dear reader, our operating manuals are updated
regularly. Your suggestions for improvement help us
to create ever more user-friendly operating manuals.
Please send us your suggestions by post, fax or
email.
Fax: [phone]
Postfach 51
AMAZONEN-WERKE H. Dreyer SE & Co. KG
Technische Redaktion
D-49202 Hasbergen
E-Mail: [email protected]
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Other applicable documents
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Safety and responsibility 2
2.1 Basic safety instructions
2.1.1 Meaning of the operating manual
Observe the operating manual
The operating manual is an important document
and a part of the implement. It is intended for
the user and contains safety-related information.
Only the instructions provided in the operating
manual are reliable. If the operating manual is not
observed, it can result in serious injury or death.
The safety section must be completely read
and observed before initial operation of the
implement.
Before starting work, also read and observe
each section of the operating manual.
Keep the operating manual in a safe place.
Keep the operating manual available.
Hand over the operating manual to the
subsequent user.
2.1.2 Safe operating organisation
2.1.2.1 Personnel qualification
2.1.2.1.1 Requirements for all persons working with the machine
If the machine is used improperly, people can
be injured or killed. To prevent accidents due
to improper use, every person who works with
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the machine must meet the following minimum
requirements:
The person is physically and mentally capable of
controlling the machine.
The person can safely perform work with the
machine within the scope of this operating
manual.
The person understands the functioning of the
machine within the scope of their work and can
recognise and prevent dangers arising during
operation.
The person head understood the operating
manual and can implement the information that is
conveyed in the operating manual.
The person must be familiar with safe driving of
vehicles.
For road travel, the person knows the relevant
road traffic regulations and has the prescribed
driving permit.
2.1.2.1.2 Qualification levels
For working with the machine, the following
qualification levels are provided:
Farmer
Agricultural helper
As a matter of principle, the activities described in this
operating manual can be performed by persons with
the qualification level "Agricultural helper".
2.1.2.1.3 Farmer
Farmers use agricultural implement to cultivate fields.
They decide on the use of an implement for a specific
purpose.
Farmers are basically familiar with working with
agricultural implements and can instruct agricultural
helpers in how to use the implements if necessary.
They can perform odd tasks and simple maintenance
and repair work on agricultural implements
themselves.
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Basic safety instructions
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