Amazone D9 2500 Special User manual
Operating manual
az
Seed drills
D9 2500/3000 Special
D9 3000/3500/4000 Super
MG3814
BAH0041-4 08.18
Please read and observe this
operating manual before initial
operation of the implement!
Keep it in a safe place for future use!
en
2 D9 BAH0041-4 08.18
Reading the instruction
manual and to adhere to it should not appear to
be inconvenient and superfluous as it is not
enough to hear from others and to realise that a
machine is good, to buy it and to believe that now
everything would work by itself. The person con-
cerned would not only harm himself but also
make the mistake of blaming the machine for the
reason of a possible failure instead of himself. In
order to ensure a good success one should go into
the mind of a thing or make himself familiar with
every part of the machine and to get acquainte
d
with its handling. Only this way, you would be
satisfied both with the machine as also with
yourself. To achieve this is the purpose of this in-
struction manual.
Leipzig-Plagwitz 1872.
D9 BAH0041-4 08.18 3
Identification data
Please insert the identification data of the implement.
The identification data can be found on the rating plate.
Implement ID no.:
(10-digit)
Type: D9
Year of manufacture:
Permissible total weight [kg]:
Manufacturer's address
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen, Germany
+ 49 (0) 5405 50 1-0
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.
Formalities of the operating manual
Type: D9 Special / D9 Super
Document number: MG3814
Compilation date: 08.18
Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 08.18
All rights reserved.
Reprinting, even of sections, only possible with the approval of
AMAZONEN-WERKE H. DREYER GmbH & Co. KG.
4 D9 BAH0041-4 08.18
Foreword
Dear Customer,
You have chosen one of the quality products from the wide product range of AMAZONEN-WERKE,
H. DREYER GmbH & Co. KG. We thank you for your trust in our products
On receiving the implement, check to see if it has been damaged during transport or if parts are miss-
ing. Using the delivery note, check that the implement has been delivered in full, including any special
equipment ordered. Damage can only be rectified if problems are claimed immediately.
Before initial operation, read and observe this operating manual, and particularly the safety infor-
mation. Only after careful reading will you be able to benefit from the full scope of your newly pur-
chased implement.
Please ensure that all the implement operators have read this operating manual before they put the
implement into operation.
Should you have problems or queries, please consult this operating manual or give us a call.
Regular maintenance and timely replacement of worn or damaged parts increases the lifespan of your
implement.
D9 BAH0041-4 08.18 5
1User information ........................................................................................ 10
1.1Purpose of the document ....................................................................................................... 10
1.2Locations in the operating manual ......................................................................................... 10
1.3Diagrams ................................................................................................................................ 10
2General safety instructions ....................................................................... 12
2.1Obligations and liability .......................................................................................................... 12
2.2Representation of safety symbols .......................................................................................... 14
2.3Organisational measures ....................................................................................................... 15
2.4Safety and protective equipment ........................................................................................... 15
2.5Informal safety measures ....................................................................................................... 15
2.6User training ........................................................................................................................... 16
2.7Safety measures in normal operation .................................................................................... 17
2.8Danger from residual energy ................................................................................................. 17
2.9Maintenance and repair work, fault elimination ..................................................................... 17
2.10Design changes ..................................................................................................................... 18
2.10.1Spare and wear parts and aids .............................................................................................. 19
2.11Cleaning and disposal ............................................................................................................ 19
2.12User workstation .................................................................................................................... 19
2.13Warning symbols and other labels on the implement ............................................................ 20
2.13.1Position of warning symbols .................................................................................................. 2 5
2.14Dangers in case of non-compliance with the safety instructions ........................................... 26
2.15Safety-conscious working ...................................................................................................... 26
2.16Safety information for users ................................................................................................... 27
2.16.1General safety instructions and accident prevention instructions .......................................... 27
2.16.2Hydraulic system .................................................................................................................... 31
2.16.3Electrical system .................................................................................................................... 32
2.16.4Mounted implements .............................................................................................................. 33
2.16.5Operation of the seed drill ...................................................................................................... 34
2.16.6Cleaning, maintenance and repair ......................................................................................... 34
3Loading and unloading the implement upon delivery ............................ 35
4Product description ................................................................................... 36
4.1Assembly groups of the D9 seed drill .................................................................................... 36
4.2Safety and protective equipment ........................................................................................... 42
4.3Overview – Supply cable / hydraulic hose lines ..................................................................... 43
4.3.1Supply cable........................................................................................................................... 43
4.3.2Identification of the hydraulic hose lines ................................................................................ 43
4.3.2.1Type of actuation of the tractor control units .......................................................................... 43
4.3.3Connection and function of the tractor control units .............................................................. 44
4.4Transportation equipment ...................................................................................................... 45
4.5Intended use .......................................................................................................................... 46
4.6Danger areas and danger points ........................................................................................... 47
4.7Rating plate and CE mark ...................................................................................................... 48
4.8Technical Data D9 Special ..................................................................................................... 49
4.9Technical Data D9 Super ....................................................................................................... 50
4.9.1Technical data for calculating the tractor weight and the tractor axle loads .......................... 51
4.9.2Tyre equipment and inflation pressure .................................................................................. 52
4.10Tyre tightening torque ............................................................................................................ 52
4.11Required tractor equipment ................................................................................................... 5 3
5Layout and function ................................................................................... 54
5.1Combination options .............................................................................................................. 55
5.2AMAZONE AMACO hectare counter ..................................................................................... 56
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5.3AMAZONE AmaLog+ control terminal .................................................................................. 56
5.4AMAZONE AmaDrill+ control terminal .................................................................................. 57
5.5AMATRON 3 control terminal ................................................................................................ 57
5.6Implement documentation ..................................................................................................... 58
5.7Seed box and loading board ................................................................................................. 58
5.8Fill level indicator ................................................................................................................... 58
5.9Fill level monitoring ................................................................................................................ 59
5.10Rapeseed insert .................................................................................................................... 60
5.11Seed box partition ................................................................................................................. 60
5.12Seeding shaft drive................................................................................................................ 61
5.12.1Setting the seed rate hydraulically ........................................................................................ 62
5.12.2Seed rate, electronic regulation ............................................................................................ 62
5.13Metering ................................................................................................................................ 63
5.13.1Setting values ........................................................................................................................ 64
5.13.2Normal and fine seed metering wheel................................................................................... 66
5.13.3Fine seed metering wheel brushes ....................................................................................... 66
5.13.4Bean seed metering wheel .................................................................................................... 66
5.13.5Slide gate .............................................................................................................................. 67
5.13.6bottom flaps ........................................................................................................................... 67
5.13.7Agitator shaft support ............................................................................................................ 68
5.14Setting the seed rate ............................................................................................................. 69
5.14.1Recalculation of the crank turns on the wheel due to slippage on seed drills with
electronically regulated seed rate adjustment ....................................................................... 72
5.15WS coulter ............................................................................................................................. 74
5.15.1Band seeding shoe................................................................................................................ 74
5.16RoTeC Control coulter .......................................................................................................... 75
5.17Coulter pressure and seed placement depth (all coulter types) ........................................... 77
5.17.1Coulter pressure adjustment, outside ................................................................................... 77
5.17.2Coulter pressure adjustment, central .................................................................................... 77
5.17.3Coulter pressure adjustment, hydraulic................................................................................. 78
5.18Exact following harrow .......................................................................................................... 79
5.18.1Exact following harrow tine position ...................................................................................... 79
5.18.2Exact following harrow pressure ........................................................................................... 80
5.18.2.1Mechanical exact following harrow pressure adjustment ...................................................... 80
5.18.2.2Hydraulic exact following harrow pressure adjustment ......................................................... 80
5.19Roller harrow ......................................................................................................................... 81
5.20Drag tine harrow .................................................................................................................... 82
5.21Seed drill wheel mark eradicator ........................................................................................... 82
5.22Tractor wheel mark eradicator .............................................................................................. 83
5.23Track marker ......................................................................................................................... 84
5.24Tramlines ............................................................................................................................... 86
5.24.1Tramline control, tabular determination................................................................................. 87
5.24.2Tramline control, graphic determination ................................................................................ 88
5.24.3Functional description ........................................................................................................... 90
5.24.3.1Lay shaft coupling, mechanically actuated ........................................................................... 91
5.24.3.2Lay shaft coupling, hydraulically actuated ............................................................................ 92
5.24.3.3Lay shaft coupling, electrically actuated ............................................................................... 92
5.25One-sided switching .............................................................................................................. 93
5.25.1Tramline control 2 and 21 ..................................................................................................... 94
5.25.2Creating 18 m tramlines using 4 m seed drill working width ................................................. 95
5.26Tramline marker .................................................................................................................... 96
6Start-up ...................................................................................................... 97
6.1Checking the suitability of the tractor .................................................................................... 98
6.1.1Calculating the actual values for the total tractor weight, tractor axle loads and
tyre load-bearing capacity, as well as the required minimum ballast weight ........................ 99
6.1.1.1Data required for the calculation (attached implement) ...................................................... 100
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6.1.1.2Calculation of the required minimum ballast weight at the front GV min of the tractor
to ensure steering capability ................................................................................................ 101
6.1.1.3Calculation of the actual front axle load of the tractor TV tat ................................................. 101
6.1.1.4Calculation of the actual total weight of the combined tractor and implement .................... 101
6.1.1.5Calculation of the actual rear axle load of the tractor TH tat .................................................. 101
6.1.1.6Load-bearing capacity of the tractor tyres ........................................................................... 101
6.1.1.7Table .................................................................................................................................... 102
6.2Secure the tractor / implement against unintentional starting and rolling away ................. 103
6.3Initial installation of the holders for the road safety bar ....................................................... 104
7Coupling and uncoupling the implement .............................................. 105
7.1Hydraulic hose lines ............................................................................................................. 107
7.1.1Coupling the hydraulic hose lines ........................................................................................ 107
7.1.2Uncoupling the hydraulic hose lines .................................................................................... 108
7.2Coupling the implements ..................................................................................................... 109
7.2.1Coupling the implement to the tractor .................................................................................. 111
7.2.2Uncoupling the implement from the tractor .......................................................................... 113
8Settings ..................................................................................................... 114
8.1Folding the steps up and down ............................................................................................ 115
8.2Placing the calibration trays on the funnel rail ..................................................................... 116
8.3Setting the seed rate ............................................................................................................ 118
8.3.1Seeding with the normal or fine seed metering wheel ......................................................... 118
8.3.2Seeding with bean seed metering wheels ........................................................................... 120
8.3.3Adjusting the sliding shutters ............................................................................................... 121
8.3.4Bottom flap position ............................................................................................................. 122
8.3.5Setting the digital filling level sensor .................................................................................... 122
8.3.6Mounting the rapeseed insert .............................................................................................. 123
8.3.7Agitator shaft support ........................................................................................................... 124
8.4Filling the seed box .............................................................................................................. 125
8.5Setting the seed rate using a calibration test ....................................................................... 128
8.5.1Determining the gearbox setting using the calculating disc rule .......................................... 131
8.5.2Hydr. seed rate remote control ............................................................................................ 132
8.6Moving the track marker to the working/transport position .................................................. 134
8.6.1Moving the track markers into working position with the marker changeover ..................... 135
8.6.2Moving the track marker on the D9 2500/3000/3500 into working position ......................... 136
8.6.3Moving the track markers on the D9 4000 into working position ......................................... 136
8.6.3.1Adjusting the track marker length ........................................................................................ 137
8.6.4Moving the track marker to transport position ...................................................................... 138
8.7Adjusting and checking the seed placement depth ............................................................. 139
8.7.1Coulter pressure adjustment, central ................................................................................... 139
8.7.2Coulter pressure adjustment, hydraulic ............................................................................... 140
8.7.3Adjusting the seed placement depth for the outer coulters ................................................. 141
8.7.4Adjusting the depth control discs/wheels ............................................................................. 142
8.8Attaching the band seeding shoe to the WS coulter ............................................................ 143
8.9Adjusting the seed drill wheel mark eradicator .................................................................... 144
8.9.1Moving the seed drill wheel mark eradicator into working position ...................................... 144
8.9.2Moving the seed drill wheel mark eradicator into transport position .................................... 144
8.10Adjusting the tractor wheel mark eradicator ........................................................................ 145
8.10.1Tractor wheel mark eradicator, reinforced ........................................................................... 145
8.10.2Tractor wheel mark eradicator, swivelling ............................................................................ 146
8.11Adjusting the exact following harrow ................................................................................... 147
8.11.1Working width of the exact following harrow ........................................................................ 147
8.11.2Exact following harrow tine position ..................................................................................... 147
8.11.2.1Adjusting the exact following harrow tine position by adjusting the screws ........................ 147
8.11.2.2Adjusting the exact following harrow tine position by adjusting spindles ............................ 148
8.11.3Exact following harrow pressure, manual adjustment ......................................................... 149
8.11.4Exact following harrow pressure, hydraulic adjustment ....................................................... 149
8.11.5Moving the exact following harrow to the working/transport position .................................. 150
8.11.5.1Move the exact following harrow into working position ........................................................ 150
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8.11.5.2Moving the exact following harrow into transport position .................................................. 150
8.12Adjusting the roller harrow .................................................................................................. 151
8.12.1Setting the pitch of the tines to the ground ......................................................................... 151
8.12.2Setting the working depth adjustment of the harrow tines .................................................. 151
8.12.3Setting the roller contact pressure ...................................................................................... 152
8.12.4Lifting/lowering the roller harrow ......................................................................................... 154
8.12.4.1Lifting the roller harrow (deactivate) .................................................................................... 154
8.12.4.2Lowering the roller harrow (activate) ................................................................................... 155
8.13Seed drills with mechanical or hydraulic actuation of the lay shaft coupling ..................... 156
8.13.1Activating tramline control ................................................................................................... 156
8.13.2Deactivating tramline control ............................................................................................... 157
8.14Seed drills with electrical actuation of the lay shaft coupling ............................................. 157
8.14.1Activating tramline control ................................................................................................... 157
8.14.2Deactivating tramline control ............................................................................................... 157
8.15Switching the left side of the seeding shaft ......................................................................... 158
8.15.1Switching off the left side of the seeding shaft .................................................................... 158
8.15.2Switching on the left side of the seeding shaft .................................................................... 158
8.16Moving the tramline marker into working/transport position................................................ 159
8.16.1Moving the tramline marker to working position .................................................................. 159
8.16.2Moving the tramline markers to the transport position ........................................................ 160
8.17Moving the road safety bar into transport/parking position ................................................. 161
9Transportation ......................................................................................... 162
9.1Moving the seed drill into transport position ........................................................................ 162
9.2Legal regulations and safety ............................................................................................... 163
10Use of the implement .............................................................................. 167
10.1Initial operation .................................................................................................................... 168
10.2Moving the implement from transport into working position ................................................ 169
10.3During operation .................................................................................................................. 170
10.3.1Overview of checks during operation .................................................................................. 170
10.3.2Check the seed rate using the "AMALOG+" control terminal as an example ..................... 171
10.3.3Track marker ....................................................................................................................... 172
10.3.4Fill level indicator ................................................................................................................. 172
10.4Turning at end of the field ................................................................................................... 173
10.5End of work in the field ........................................................................................................ 174
10.6Emptying the seed box and seed housing .......................................................................... 175
11Faults ........................................................................................................ 178
11.1Track marker boom shears off ............................................................................................ 178
11.2Deviations between the preset and actual seeding rates ................................................... 179
12Cleaning, maintenance and repairs ....................................................... 180
12.1Safety .................................................................................................................................. 180
12.2Cleaning the machine ......................................................................................................... 182
12.3Shutdown of the implement over a long period of time ....................................................... 183
12.4Lubrication ........................................................................................................................... 184
12.5Maintenance schedule – overview ...................................................................................... 185
12.6Checking the oil level in the Vario gearbox ......................................................................... 186
12.7Checking roller chains and chain wheels ............................................................................ 187
12.8Visual inspection of the upper and lower link pins .............................................................. 187
12.9Inspection criteria for hydraulic hose lines .......................................................................... 188
12.9.1Labelling of hydraulic hose lines ......................................................................................... 189
12.9.2Installation and removal of hydraulic hose lines ................................................................. 190
12.10Work to be performed in a specialist workshop .................................................................. 191
12.10.1Adjusting the wheel scrapers .............................................................................................. 191
12.10.2Setting the control box to control the tramline marker ........................................................ 191
12.10.3Replacing the coulter tip (WS coulter) ................................................................................. 192
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12.10.4Replacing the wear tip (RoTeC-Control coulter) ................................................................. 192
12.10.5Bottom flaps basic position .................................................................................................. 193
12.10.6Basic setting of the marker changeover .............................................................................. 193
12.10.7Folding down the lay shaft ................................................................................................... 194
12.10.8Folding up the countershaft ................................................................................................. 196
12.10.9Setting the tramline spacing, track width and wheelmark width .......................................... 197
12.10.10Installing the bean metering wheels .................................................................................... 199
12.11Bolt tightening torques ......................................................................................................... 202
13Hydraulic diagram .................................................................................... 204
13.1Hydraulic diagram - D9 Super / D9 Special ......................................................................... 204
User information
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1 User information
The User Information section provides information on use of the operating manual.
This operating manual is valid for all versions of the implement.
Figures serve as a reference and are to be understood as representations of the principle.
All of the equipment is described without indicating it as special optional equipment. A description may
be provided for equipment that is not fitted on the implement or is only available in certain markets.
The sales documents provide information on the equipment of your implement or consult your service
partner for more detailed information.
All information in this operating manual corresponds to the state of knowledge at the time of publica-
tion. Due to ongoing development of the implement, deviations are possible between the implement
and the information in this operating manual. No claims can be made based on differences in the
specifications, figures or descriptions.
If you want to sell the implement, ensure that the operating manual is supplied with the implement.
1.1 Purpose of the document
This operating manual
describes the operation and maintenance of the implement.
provides important information on safe and efficient handling of
the implement.
is an integral part of the implement and should always be kept
with the implement or the towing vehicle.
must be kept in a safe place for future use.
1.2 Locations in the operating manual
A
ll the directions specified in the operating manual are always seen in
the direction of travel.
1.3 Diagrams
Instructions and responses
Activities to be carried out by the user are given as numbered instruc-
tions. Always keep to the order of the instructions. The reaction to the
handling instructions is given by an arrow. Example:
1. Instruction 1
Reaction of the implement to handling instruction 1
2. Instruction 2
User information
D9 BAH0041-4 08.18 11
Lists
Lists without an essential order are shown as a list with bullets. Ex-
ample:
Point 1
Point 2
Item numbers in diagrams
Numbers in round brackets refer to the item numbers in the diagrams.
The first number refers to the diagram and the second number to the
item.
Example (Fig. 3/6):
Figure 3
Item 6
General safety instructions
12 D9 BAH0041-4 08.18
2 General safety instructions
This section contains important information on safe operation of the
implement.
2.1 Obligations and liability
Comply with the instructions in the operating manual
Knowledge of the basic safety information and safety regulations is a
basic requirement for safe handling and fault-free implement opera-
tion.
Obligations of the operator
The operator is obliged only to let those people work with/on the im-
plement who
are aware of the basic workplace safety information and accident
prevention regulations.
have been trained in working with/on the implement.
have read and understood this operating manual.
The operator is obliged
to keep all the warning symbols on the implement in a legible
state
to replace damaged warning symbols.
Obligations of the user
Before starting work, anyone charged with working with/on the imple-
ment is obliged
to comply with the basic workplace safety instructions and acci-
dent prevention regulations.
to read and understand the "General safety information" section
of this operating manual.
to read the section "Warning symbols and other labels on the
implement" in this operating manual and to follow the safety in-
structions represented by the warning symbols when operating
the implement
to get to know the implement.
to read the sections of this operating manual, important for carry-
ing out your work.
If the user discovers that a function is not working properly, then they
must eliminate this fault immediately. If this is not the task of the user
or if the user does not have the appropriate technical knowledge, then
they should report this fault to their superior (operator).
General safety instructions
D9 BAH0041-4 08.18 13
Risks in handling the implement
The implement has been constructed to the state-of-the art and the
recognised rules of safety. However, operating the implement may
cause risks and restrictions
the health and safety of the user or third persons.
the implement itself.
other property.
Only use the implement
for the purpose for which it was intended.
in a perfect state of repair.
Eliminate any faults immediately which could impair safety.
Guarantee and liability
Our "General conditions of sales and delivery" are always applicable.
These shall be available to the operator, at the latest on conclusion of
the contract. Guarantee and liability claims for damage to people or
property will be excluded if they can be traced back to one or more of
the following causes:
Improper use of the implement
Improper installation, commissioning, operation and mainte-
nance of the implement
Operation of the implement with defective safety equipment or
improperly attached or non-functioning safety and protective
equipment
Non-compliance with the instructions in the operating manual
regarding commissioning, operation and maintenance
Unauthorised design changes to the implement
Insufficient monitoring of implement parts which are subject to
wear
Improperly executed repairs
Disasters due to the effects of foreign objects and force majeure.
General safety instructions
14 D9 BAH0041-4 08.18
2.2 Representation of safety symbols
Safety instructions are indicated by the triangular safety symbol and
the highlighted signal word. The signal word (DANGER, WARNING,
CAUTION) describes the severity of the risk, and carries the following
meaning:
DANGER
Indicates a direct threat at high risk which will result in death or
most serious bodily harm (loss of limbs or long-term harm),
should it not be prevented.
If the instructions are not followed, then this will result in imme-
diate death or serious physical injury.
WARNING
Indicates a medium risk, which could result in death or (serious)
physical injury if not avoided.
If the instructions are not followed, then this may result in death
or serious physical injury.
CAUTION
Indicates a low risk which could cause minor or medium level
physical injury or damage to property if not avoided.
IMPORTANT
Indicates an obligation to special behaviour or an activity re-
quired for proper machine handling.
Non-compliance with these instructions can cause faults on the
machine or disturbance to the environment.
NOTE
Indicates handling tips and particularly useful information.
These instructions will help you to use all the functions of your
machine in the best way possible.
General safety instructions
D9 BAH0041-4 08.18 15
2.3 Organisational measures
The operator must provide the necessary personal protective equip-
ment as per the information provided by the manufacturer of the crop
protection agent to be used, such as:
Safety glasses
Protective shoes
Chemical-resistant overalls
Skin protection agents, etc.
The operation manual
must always be kept at the place at which the implement is op-
erated.
must always be easily accessible for the user and maintenance
personnel.
Check all the available safety equipment regularly.
2.4 Safety and protective equipment
Before starting up the implement each time, all the safety and protec-
tion equipment must be properly attached and fully functional. Check
all safety and protection equipment regularly.
Faulty safety equipment
Faulty or disassembled safety and protection equipment can lead to
dangerous situations.
2.5 Informal safety measures
As well as all the safety information in this operating manual, comply
with the general, national regulations pertaining to accident prevention
and environmental protection.
When driving on public roads and routes you should comply with the
statutory road traffic regulations.
General safety instructions
16 D9 BAH0041-4 08.18
2.6 User training
Only those people who have been trained and instructed may work with/on the implement. The opera-
tor must clearly specify the responsibilities of the people charged with operation and maintenance
work.
People being trained may only work with/on the implement under the supervision of an experienced
person.
Person
Job
Person specially
trained for the
activity 1)
Trained per-
son 2)
Persons with
specialist
training (specialist
workshop) 3)
Loading/Transport X X X
Start-up X
Set-up, tool installation X
Operation X
Maintenance X
Troubleshooting and fault elimi-
nation
X X
Disposal X
Legend: X..permitted ..not permitted
1) A person who can assume a specific task and who can carry out this task for an appropriately
qualified company.
2) Instructed persons are those who have been instructed in their assigned tasks and in the possi-
ble risks in the case of improper behaviour, have been trained if necessary, and have been in-
formed about the necessary protective equipment and measures.
3) Persons with specialised technical training shall be considered as a specialist. Due to their spe-
cialist training and their knowledge of the appropriate regulations, they can evaluate the work with
which they have been charged and detect possible dangers.
Comment:
A qualification equivalent to specialist training can be obtained from several years' experience in
the relevant field.
Only a specialist workshop may carry out maintenance and repair
work on the implement, if such work is additionally marked "Work-
shop". The personnel of a specialist workshop shall possess the ap-
propriate knowledge and suitable aids (tools, lifting and support
equipment) for carrying out the maintenance and repair work on the
implement in a way which is both appropriate and safe.
General safety instructions
D9 BAH0041-4 08.18 17
2.7 Safety measures in normal operation
Only operate the implement if all the safety and protection equipment
is fully functional.
Check the implement at least once a day for visible damage and
check the function of the safety and protection equipment.
2.8 Danger from residual energy
Note that there may be residual mechanical, hydraulic, pneumatic and
electrical/electronic energy on the implement.
Use appropriate measures to inform the operator. You can find de-
tailed information in the relevant sections of this operating manual.
2.9 Maintenance and repair work, fault elimination
Carry out prescribed setting, maintenance and inspection work in
good time.
Secure all media such as compressed air and the hydraulic system
against unintentional start-up.
Carefully fix and secure larger assembly groups to lifting gear when
carrying out replacement work.
Check all the bolted connections for tightness. On completion of the
maintenance work, check the function of the safety and protective
devices.
General safety instructions
18 D9 BAH0041-4 08.18
2.10 Design changes
You may make no changes, expansions or modifications to the im-
plement without the authorisation of AMAZONEN-WERKE. This also
applies when welding support parts.
A
ny extension or conversion work shall require the written approval of
AMAZONEN-WERKE. Only use conversion and special equipment
parts approved by AMAZONEN-WERKE so that the operating permit,
for example, remains valid in accordance with national and interna-
tional regulations.
Vehicles with an official type approval or with equipment connected to
a vehicle with a valid type approval or approval for road transport
according to the German road traffic regulations must be in the state
specified by the approval.
WARNING
Risk of crushing, cutting, being trapped or drawn in, or impact
through the failure of support parts.
It is strictly forbidden to
drill holes in the frame or on the running gear,
increase the size of existing holes on the frame or the running gear
weld on load-bearing parts.
General safety instructions
D9 BAH0041-4 08.18 19
2.10.1 Spare and wear parts and aids
Immediately replace any implement parts which are not in a perfect
state.
Use only genuine AMAZONE spare and wear parts or the parts
cleared by AMAZONEN-WERKE so that the operating permit retains
its validity in accordance with national and international regulations. If
you use wear and spare parts from third parties, there is no guarantee
that they have been designed and manufactured in such a way as to
meet the requirements placed on them.
AMAZONEN-WERKE shall accept no liability for damage caused by
the use of non-approved spare and wear parts or aids.
2.11 Cleaning and disposal
Handle and dispose of any materials used carefully, in particular
when carrying out work on lubrication systems and equipment
and
when cleaning using solvents.
2.12 User workstation
The implement may be operated by only one person sitting in the
driver's seat of the tractor.
General safety instructions
20 D9 BAH0041-4 08.18
2.13 Warning symbols and other labels on the implement
Always keep all the warning symbols of the implement clean and in a
legible state! Replace illegible warning symbols. You can request the
warning symbols from your AMAZONE dealer using the order number
(e.g., MD 075).
Structure
Warning symbols indicate danger areas on the implement and warn
against residual dangers. At these points, there are permanent or
unexpected dangers.
A warning symbol consists of two fields:
Field 1
Shows the danger in a triangular safety symbol.
Field 2
Shows instructions for avoiding the danger.
Explanatory text beside the warning symbol
The text beside the warning symbol describes
1. The dangers, e.g.:
Laceration or amputation hazard.
2. The consequence of non-compliance with the risk avoidance
instructions, e.g.:
This danger can cause serious injuries to fingers or hands.
3. Instructions for avoiding the risk, e.g.:
Touch machinery parts only when they have come to a complete
stop.
MD 078
Risk of crushing of fingers/hand by accessi-
ble, moving parts of the implement!
This hazard can cause the most severe injuries
with loss of body parts.
Never reach into the danger area when the trac-
tor engine is running with the universal joint shaft
or hydraulic / electronic system connected.
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