Amazone Cayros M Installation instructions

Original operating manual
Mounted reversible plough with pendulum support wheel / double
support wheel / without support wheel
Cayros M Cayros M V
Cayros XM Cayros XM V
Cayros XMS Cayros XMS V
Cayros XS Cayros XS V
Cayros XS-Pro Cayros XS-Pro V
SmartLearning
www.amazone.de

Please enter the identication data of the implement. The identication data can be found on
the rating plate.

TABLE OF CONTENTS
1 About this operating manual 1
1.1 Diagrams 1
1.1.1 Warnings and signal words 1
1.1.2 Further instructions 1
1.1.3 Instructions 2
1.1.4 Lists 3
1.1.5 Item numbers in figures 3
1.2 Other applicable documents 4
1.3 Your opinion is important 4
2Safety and responsibility 5
2.1 Basic safety instructions 5
2.1.1 Meaning of the operating manual 5
2.1.2 Safe operating organisation 5
2.1.3 Recognising and preventing dangers 10
2.1.4 Safe operation and handling of the
machine 11
2.1.5 Safe maintenance and modification 13
3Intended use 17
4 Product description 18
4.1 Implement overview 18
4.2 Function of the implement 20
4.3 Special equipment 20
4.4 Rear lighting and identification
for road travel 21
4.5 Warning symbols 21
4.5.1 Positions of the warning symbols 21
4.5.2 Layout of the warning symbols 22
4.5.3 Description of the warning symbols 23
4.6 Rating plate on the implement 27
4.7 Plough body 27
4.8 Overload safety 28
4.8.1 Shear bolt overload safety 28
4.8.2 Hydraulic overload safety 29
4.8.3 Semi-automatic overload safety 29
4.9 Turn-over bracket 30
4.10 Swivelling beam 30
4.11 Support wheel 31
4.12 Adjustment Centre 32
4.13 Disc coulter 33
4.14 Landside coulter 33
4.15 Landside protector 34
4.16 Skimmer 34
4.17 Trashboards 34
4.18 Subsoiler point 35
4.19 Packer arm 35
4.20 Threaded cartridge 36
5Technical data 37
5.1 Dimensions 37
5.2 Support wheel 38
5.3 Threaded spindle length for pull
point adjustment 39
5.3.1 Default dimension for manual
working width adjustment 39
5.3.2 Default dimension with hydraulic
working width adjustment 40
5.4 Permitted mounting categories 40
5.5 Forward speeds 40
5.5.1 Optimal working speed 40
5.5.2 Maximum transport speed 40
5.6 Performance characteristics of
the tractor 40
5.7 Noise development data 41
5.8 Drivable slope inclination 41
6Preparing the machine 43
6.1 Preparing for initial operation 43
6.1.1 Calculating the required tractor
characteristics 43
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6.1.2 Preparing the tractor 46
6.1.3 Removing the protective varnish 46
6.1.4 Preparing the central overload safety 47
6.1.5 Configuring the operating hours
counter 48
6.2 Coupling the implement 49
6.2.1 Locking the tractor lower links
laterally 49
6.2.2 Checking the pre-tension of the
overload safety 49
6.2.3 Preparing the headstock 49
6.2.4 Driving the tractor towards the
implement 50
6.2.5 Coupling the hydraulic hose lines 50
6.2.6 Coupling the power supply 52
6.2.7 Coupling the tractor's lower link 52
6.2.8 Lifting the parking support 53
6.2.9 Coupling the top link 53
6.3 Preparing the implement for
operation 54
6.3.1 Hydraulic adjustment of the plough
body working width 54
6.3.2 Manual adjustment of the working
width of the plough bodies 54
6.3.3 Adjusting the pull point 56
6.3.4 Adjusting the front furrow width 57
6.3.5 Adjusting the tilt angle of the plough
relative to the tractor 58
6.3.6 Adjusting the plough body working
depth 59
6.3.7 Preparing the disc coulter for
operation 60
6.3.8 Preparing the skimmers for operation 62
6.3.9 Adjusting the tripping force of the
hydraulic overload safety 64
6.3.10 Setting the tripping force for the
semi-automatic overload safety 66
6.4 Preparing the machine for road
travel 67
6.4.1 Swivelling the plough body into
transport position 67
6.4.2 Locking the tractor lower links
laterally 67
6.4.3 Checking the pre-tension of the
overload safety 68
6.4.4 Swivelling the packer arm into
transport position 68
7Using the implement 69
7.1 Releasing the lateral locking of
the tractor lower links 69
7.2 Turning and swivelling out the
plough bodies into working
position 69
7.3 Swivelling the packer arm into
working position 70
7.4 Using the implement 70
7.5 Turning on the headlands 71
8 Eliminating faults 72
9 Parking the implement 74
9.1 Aligning the implement
horizontally 74
9.2 Removing the subsoiler point 74
9.3 Uncoupling the top link 75
9.4 Lowering the parking support 75
9.5 Uncoupling the lower link 75
9.6 Driving the tractor away from the
implement 75
9.7 Uncoupling the power supply 76
9.8 Disconnecting the hydraulic
hose lines 76
10 Repairing the implement 78
10.1 Maintaining the implement 78
10.1.1 Maintenance schedule 78
10.1.2 Checking the hydraulic hose lines 79
10.1.3 Checking the condition of wear parts 80
10.1.4 Checking the bolted connections 81
10.1.5 Checking the wheel 81
10.1.6 Checking the hub bearing 82
10.1.7 Checking the top link pin and lower
link pin 82
10.1.8 Checking the semi-automatic
overload safety 83
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10.1.9 Checking the hydraulic overload
safety 83
10.1.10 Checking the pressure on the
hydraulic accumulator of the
hydraulic overload safety 83
10.2 Lubricating the implement 84
10.2.1 Overview of lubrication points 85
10.3 Cleaning the implement 87
10.4 Storing the implement 87
11 Loading the implement 89
11.1 Lifting the implement 89
11.2 Lashing the implement 90
12 Appendix 92
12.1 Bolt tightening torques 92
12.2 Other applicable documents 93
13 Directories 94
13.1 Index 94
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About this operating manual 1
1.1 Diagrams
1.1.1 Warnings and signal words
Warnings are marked with a vertical bar with a
triangular safety symbol and the signal word. The
signal words "DANGER", "WARNING" or "CAUTION"
describe the severity of the potential danger and have
the following meanings:
DANGER
Indicates a direct threat with high risk for
severe physical injury, such as loss of
limbs or death.
WARNING
Indicates a possible threat with moderate
risk for severe physical injury or death.
CAUTION
Indicates a threat with low risk for light or
moderately severe physical injuries.
1.1.2 Further instructions
IMPORTANT
Indicates a risk for damage to the
implement.
CMS-T-00000081-D.1
CMS-T-005676-C.1
CMS-T-00002415-A.1
CMS-T-00002416-A.1
1 | About this operating manual
MG7364-EN-II | B.1 | 07.04.2022 1

ENVIRONMENTAL INFORMATION
Indicates a risk for environmental damage.
NOTE
Indicates application tips and instructions for
optimal use.
1.1.3 Instructions
Numbered instructions
Actions that have to be performed in a specific
sequence are represented as numbered instructions.
The specified sequence of the actions must be
observed.
Example:
1. Instruction 1
2. Instruction 2
1.1.3.1 Instructions and responses
Reactions to instructions are marked with an arrow.
Example:
1. Instruction 1
Reaction to instruction 1
2. Instruction 2
1.1.3.2 Alternative instructions
Alternative instructions are introduced with the word
"or".
CMS-T-00000473-B.1
CMS-T-005217-B.1
CMS-T-005678-B.1
CMS-T-00000110-B.1
1 | About this operating manual
Diagrams
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Example:
1. Instruction 1
or
Alternative instruction
2. Instruction 2
Instructions with only one action
Instructions with only one action are not numbered,
but rather shown with a arrow.
Example:
Instruction
Instructions without sequence
Instructions that do not require a specific sequence
are shown as a list with arrows.
Example:
Instruction
Instruction
Instruction
1.1.4 Lists
Lists without an essential order are shown as a list
with bullets.
Example:
Point 1
Point 2
1.1.5 Item numbers in figures
A framed number in the text, e.g. a
1
, indicates an
item number in an adjacent figure.
CMS-T-005211-C.1
CMS-T-005214-C.1
CMS-T-000024-A.1
CMS-T-000023-B.1
1 | About this operating manual
Diagrams
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1.2 Other applicable documents
A list of other applicable documents can be found in
the Appendix.
1.3 Your opinion is important
Dear reader, our operating manuals are updated
regularly. Your suggestions for improvement help us
to create ever more user-friendly operating manuals.
Please send us your suggestions by post, fax or
email.
Fax: [phone]
Postfach 51
AMAZONEN-WERKE H. Dreyer SE & Co. KG
Technische Redaktion
D-49202 Hasbergen
E-Mail: [email protected]
CMS-T-00000616-B.1
CMS-T-000059-C.1
1 | About this operating manual
Other applicable documents
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