Amazone Cayron 200 User manual

Operating Manual
az
Cayron 200
Cayron 200 V
Reversible Plough
MG5094
BAG0132.2
04.14
Printed in Germany
Read and observe this
operating manual before using
the implement for the first time!
Keep it in a safe place
for future use.
en

2
Cayron BAG0132.2 04.14
Reading the instruc-
tion
manual and to adhere to it should not appear to
be inconvenient and superfluous as it is not
enough to hear from others and to realise that a
machine is good, to buy it and to believe that now
everything would work by itself. The person con-
cerned would not only harm himself but also
make the mistake of blaming the machine for the
reason of a possible failure instead of himself. In
order to ensure a good success one should go into
the mind of a thing or make himself familiar with
every part of the machine and to get acquainted
with its handling. Only this way, you would be
satisfied both with the machine as also with
yourself. To achieve this is the purpose of this in-
struction manual.
Leipzig-Plagwitz 1872.

Identification data
C
ayron BAG0132.2 04.14
3
Identification data
Manufacturer:
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Implement ID No.
Type:
Cayron
Permissible system pressure in
bar:
Year of manufacture:
Factory:
Basic weight (kg):
Permissible total weight (kg):
Maximum load (kg):
Manufacturer's address
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
Fax:
E-mail:
Hasbergen, Germany
+ 49 (0) 5405 50 1-0
+ 49 (0) 5405 501-234
[e-mail]
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.
Formalities of the operating manual
Document number:
MG4910
Compilation date:
02.14

Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2011
All rights reserved.
Reprinting, even of sections, permitted only with the approval of
AMAZONEN-WERKE H. DREYER GmbH & Co. KG.

Foreword
4
Cayron BAG0132.2 04.14
Foreword
Dear Customer,
You have chosen one of the quality products from the wide product
range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We
thank you for your confidence in our products.
On receiving the implement, check to see if it has been damaged
during transport or if parts are missing. Using the delivery note, che
ck
that the implement has been delivered in full, including any special
equipment ordered. Damage can only be rectified if problems are
signalled immediately.
Before commissioning, read and understand this operating manual,
and particularly the safety information. Only after careful reading will
you be able to benefit from the full scope of your newly purchased
implement.
Please ensure that all the implement operators have read this operat-
ing manual before the implement is commissioned.
Should you have any questions or problems, please consult this op-
erating manual or contact your local service partner.
Regular maintenance and timely replacement of worn or damaged
parts increases the lifespan of your implement.
User evaluation
Dear Reader,
We update our operating manuals regularly. Your suggestions for
improvement help us to create ever more user-
friendly manuals. Send
us your suggestions by fax.
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
Fax:
E-mail:
Hasbergen, Germany
+ 49 (0) 5405 50 1-0
+ 49 (0) 5405 501-234
[e-mail]

Table of contents
C
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5
1User Information..........................................................................................7
1.1 Purpose of the document.........................................................................................................7
1.2 Locations in the operating manual...........................................................................................7
1.3 Diagrams..................................................................................................................................7
2General Safety Instructions ........................................................................8
2.1 Obligations and liability............................................................................................................8
2.2 Representation of safety symbols..........................................................................................10
2.3 Organisational measures.......................................................................................................11
2.4 Safety and protection equipment...........................................................................................11
2.5 Informal safety measures.......................................................................................................11
2.6 User training...........................................................................................................................12
2.7 Safety measures in normal operation....................................................................................13
2.8 Danger from residual energy .................................................................................................13
2.9 Maintenance and repair work, fault elimination .....................................................................13
2.10 Design changes .....................................................................................................................13
2.10.1 Spare and wear parts and aids..............................................................................................14
2.11 Cleaning and disposal............................................................................................................14
2.12 User workstation ....................................................................................................................14
2.13 Warning symbols and other signs on the implement.............................................................15
2.13.1 Positions of warning symbols and other labels......................................................................16
2.14 Potential risks from not observing the safety instructions......................................................20
2.15 Safety-conscious working......................................................................................................20
2.16 Safety information for users...................................................................................................21
2.16.1 General safety and accident prevention information .............................................................21
2.16.2 Hydraulic system....................................................................................................................24
2.16.3 Electrical system....................................................................................................................25
2.16.4 Cleaning, maintenance and repair.........................................................................................26
3Loading and unloading .............................................................................27
4Product description...................................................................................28
4.1 Overview of the assemblies...................................................................................................28
4.2Safety and protection equipment...........................................................................................29
4.3 Transportation equipment......................................................................................................29
4.4 Intended use ..........................................................................................................................30
4.5 Danger areas and danger points ...........................................................................................31
4.6 Rating plate and CE mark......................................................................................................32
4.7 Technical Data.......................................................................................................................33
4.8 Necessary tractor equipment.................................................................................................33
4.9 Noise production data............................................................................................................34
5Layout and function...................................................................................35
5.1 Function .................................................................................................................................35
5.2 Cayron 200 – Cayron 200V Adjustment Centre ....................................................................36
5.3 The plough body....................................................................................................................37
5.4 Skimmer.................................................................................................................................38
5.5 Disc coulter ............................................................................................................................39
5.6 Headstock..............................................................................................................................39
5.7 Turn-over bracket...................................................................................................................40
5.8 Depth and transport wheel.....................................................................................................40
5.9 Parking support......................................................................................................................41
5.10 Swivel arm for supporting a packer .......................................................................................42

Table of contents
6
Cayron BAG0132.2 04.14
6Settings...................................................................................................... 43
6.1 Adjusting the inclination to the tractor................................................................................... 43
6.2 Mechanical cutting width adjustment (Cayron 200) .............................................................. 45
6.2.1 Aligning the beam with the headstock................................................................................... 45
6.2.2 Adjusting the depth and transport wheel for the cutting width (Cayron 200)........................ 46
6.3 Hydraulic cutting width adjustment (Cayron 200 V).............................................................. 46
6.4 Setting the front furrow width ................................................................................................ 47
6.5 Adjusting the working depth of the plough shares using the depth and transport wheel...... 47
6.6 Setting the skimmer............................................................................................................... 48
6.7 Adjusting the disc coulter ...................................................................................................... 48
6.8 Adjusting the swivel arm ....................................................................................................... 49
7Start-up ...................................................................................................... 50
7.1 Checking the suitability of the tractor.................................................................................... 51
7.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and load
capacities, as well as the minimum ballast ........................................................................... 51
7.2 Preparing the tractor.............................................................................................................. 55
7.3 Adjusting the height of the lower link pins............................................................................. 55
7.4 Securing the tractor / implement against unintentional start-up and rolling.......................... 56
8Coupling and uncoupling the implement................................................ 57
8.1 Coupling the implement ........................................................................................................ 58
8.2 Uncoupling the implement..................................................................................................... 61
8.3 Parking support - parking position / transport position.......................................................... 62
8.4 Hydraulic system connections............................................................................................... 63
8.4.1 Coupling the hydraulic hose lines ......................................................................................... 64
8.4.2 Uncoupling the hydraulic hose lines...................................................................................... 64
9Transportation........................................................................................... 65
10 Use of the implement................................................................................ 66
10.1 Changing from working to transport position ........................................................................ 66
10.2 Changing from transport to working position ........................................................................ 67
10.3 Depth and transport wheel - working position / transport position........................................ 68
10.4 Locking the turn-over bracket................................................................................................ 69
10.5 Installing the lighting.............................................................................................................. 69
10.6 Swivel arm - working position / transport position................................................................. 70
10.7 On the field............................................................................................................................ 71
11 Faults.......................................................................................................... 72
11.1 Overload safety device of the shares.................................................................................... 72
12 Cleaning, maintenance and repair........................................................... 74
12.1 Cleaning ................................................................................................................................ 75
12.2 Lubrication specifications...................................................................................................... 75
12.3 Hydraulic system (workshop work) ....................................................................................... 77
12.3.1 Labelling hydraulic hose lines............................................................................................... 78
12.3.2 Maintenance intervals ........................................................................................................... 78
12.3.3 Inspection criteria for hydraulic hose lines............................................................................ 78
12.3.4 Installation and removal of hydraulic hose lines ................................................................... 79
12.4 Hydraulic diagram ................................................................................................................. 80

User Information
C
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7
1 User Information
The User Information section provides information on use of the oper-
ating manual.
1.1 Purpose of the document
This operating manual
•describes the operation and maintenance of the implement.
•provides important information on safe and efficient handling of
the implement.
•is a component part of the implement and should always be kept
with the implement or the towing vehicle.
•Keep it in a safe place for future use.
1.2 Locations in the operating manual
All the directions specified in the operating manual are always seen in
the direction of travel.
1.3 Diagrams
Instructions and responses
Activities to be carried out by the user are given as numbered instruc-
tions. Always keep to the order of the instructions. The reaction to
instructions is given by an arrow. Example:
1. Instruction 1
→Implement response to instruction 1
2. Instruction 2
Lists
Lists without an essential order are shown as a list with bullets. Ex-
ample:
•Point 1
•Point 2
Item numbers in diagrams
Numbers in round brackets refer to items in diagrams.
Example (6) →Item 6

General Safety Instructions
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Cayron BAG0132.2 04.14
2 General Safety Instructions
This section contains important information on safe operation of the
implement.
2.1 Obligations and liability
Comply with the instructions in the operating manual
Knowledge of the basic safety information and safety regulations is a
basic requirement for safe handling and fault-free implement opera-
tion.
Obligations of the operator
The operator is obliged only to let those people work with/on the im-
plement who
•are aware of the basic workpl
ace safety information and accident
prevention regulations.
•Have been introduced to working with/on the implement.
•have read and understood this operating manual.
The operator is obliged
•to keep all the warning symbols on the implement in a legible
state.
•to replace damaged warning symbols.
Obligations of the user
Before starting work, anyone charged with working with/on the imple-
ment is obliged
•to comply with the basic workplace safety instructions and acci-
dent prevention regulations.
•To read and observe the section "General safety information" of
this operating manual.
•To read the section "Warning symbols and other labels on the
implement" (page 15) of this operating manual and to follow the
safety instructions represented by the warning symbols when
operating the implement.
•To get to know the implement.
•To read the sections of this operating manual, important for car-
rying out your work.
If the user discovers that a function is not working properly, then they
must eliminate this fault immediately. If this is not the task of the user
or if the user does not possess the appropriate technical knowledge,
then they should report this fault to their superior (operator).

General Safety Instructions
C
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9
Risks in handling the implement
The implement has been constructed to the state-of-the art and the
recognised rules of safety. However, operating the implement may
cause risks and restrictions to
•the health and safety of the user or third parties,
•the implement,
•other property.
Only use the implement
•for the purpose for which it was intended.
•in a perfect state of repair.
Eliminate any faults immediately which could impair safety.
Guarantee and liability
Our "General conditions of sales and delivery" are always applicable.
These shall be available to the operator, at the latest on conclusion of
the contract. Guarantee and liability claims for damage to people or
property will be excluded if they can be traced back to one or more of
the following causes:
•Improper use of the implement.
•Improper installation, commissioning, operation and mainte-
nance of the implement.
•Operation of the implement with defective safety equipment or
improperly attached or non-functioning safety equipment.
•Non-compliance with the instructions in the operating manual
regarding commissioning, operation and maintenance.
•Unauthorised design changes to the implement.
•Insufficient monitoring of implement parts which are subject to
wear.
•Improperly executed repairs.
•Disasters through the impact of foreign bodies and Acts of God.

General Safety Instructions
10
Cayron BAG0132.2 04.14
2.2 Representation of safety symbols
Safety instructions are indicated by the triangular safety symbol and
the highlighted signal word. The signal word (danger, warning, cau-
tion) describes the severity of the risk, and carries the following mean-
ing:
DANGER
identifies a direct threat at high risk which can result in death or
most serious bodily harm (loss of limbs or long-term harm),
should it not be prevented.
If the instructions are not followed, then this will result in imme-
diate death or serious physical injury.
WARNING
Indicates a medium risk, which could result in death or (serious)
physical injury if not avoided.
If the instructions are not followed, then this may result in death
or serious physical injury.
CAUTION
Indicates a low risk which could cause minor or medium level
physical injury or damage to property if not avoided.
IMPORTANT
Indicates an obligation to special behaviour or an activity re-
quired for proper implement handling.
Non-compliance with these instructions can cause faults on the
implement or disturbance to the environment.
NOTE
Indicates handling tips and particularly useful information.
These instructions will help you to use all the functions of your
implement in the best way possible.

General Safety Instructions
C
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11
2.3 Organisational measures
The operator must provide the necessary personal protective equip-
ment as per the information provided by the manufacturer of the crop
protection agent to be used, such as:
•Protective goggles,
•Safety shoes,
•Protective overall,
•Skin protection agents etc.
The operation manual
•Must always be kept at the place at which the implement is op-
erated.
•Must always be easily accessible for the user and maintenance
personnel.
Check all the available safety equipment regularly.
2.4 Safety and protection equipment
Before starting up the implement each time, all the safety and protec-
tion equipment must be properly attached and fully functional. Check
all safety and protection equipment regularly.
Faulty safety equipment
Faulty or disassembled safety and protection equipment can lead to
dangerous situations.
2.5 Informal safety measures
As well as all the safety information in this operating manual, comply
with the general, natio
nal regulations pertaining to accident prevention
and environmental protection.
When driving on public roads and routes you should comply with the
statutory road traffic regulations.

General Safety Instructions
12
Cayron BAG0132.2 04.14
2.6 User training
Only trained and instructed persons should be allowed to work with/on
the implement. The responsibilities of the operating and maintenance
personnel must be clearly defined.
People being trained may only work with/on the implement under the
supervision of an experienced person.
Person
Activity
Person special-
ly
trained for the
activity 1)
Trained person
2) Persons with specialist
training
(specialist workshop) 3)
Loading/Transport X X X
Start-up -- X --
Set-up, tool installation -- -- X
Operation -- X --
Maintenance -- -- X
Troubleshooting and fault elimina-
tion X -- X
Disposal X -- --
Legend:
X..permitted
--..not permitted
1)
A person who can assume a specific task and who can carry out
this task for an appropriately qualified company.
2) Instructed persons are those who have been instructed in their
assigned tasks and in the possible risks in the case of improper
behaviour, have been trained if necessary, and have been in-
formed about the necessary protective equipment and
measures.
3) People with specialist technical training shall be considered as a
specialist. Due to their specialist training and their knowledge of
the appropriate regulations, they can evaluate the work with
which they have been charged and detect possible dangers.
Comment:
A qualification equivalent to specialist training can be obtained
from several years' experience in the relevant field.
If maintenance and repair work on the implement is additionally
marked "Workshop work", only a specialist workshop may carry out
such work. The personnel of a specialist workshop shall possess the
appropriate knowledge and suitable aids (tools, lifting and support
equipment) for carrying out the maintenance and repair work on the
implement in a way which is both appropriate and safe.

General Safety Instructions
C
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13
2.7 Safety measures in normal operation
Only operate the implement if all the safety and protection equipment
is fully functional.
Check the implement at least once a day for visible damage and
check the function of the safety and protection equipment.
2.8 Danger from residual energy
Note that there may be residual mechanical, hydraulic, pneumatic and
electrical/electronic energy on the implement.
Use appropriate measures to inform the operating personnel. You can
find detailed information in the relevant sections of this operating
manual.
2.9 Maintenance and repair work, fault elimination
Carry out prescribed setting, maintenance and inspection work in
good time.
Secure all media such as compressed air and the hydraulic system
against unintentional start-up.
Carefully fix and secure larger assemblies to lifting gear when carry-
ing out replacement work.
Check loosened threaded connections for tightness. When the
maintenance work is completed, check the functioning of the safety
devices.
2.10 Design changes
You may make no changes, expansions or modifications to the im-
plement without the authorisation of AMAZONEN-WERKE. This also
applies when welding support parts.
Any expansion or modification work shall require the written approval
of AMAZONEN-WERKE. Only use modification and accessory parts
approved by AMAZONEN-WERKE so that the type approval, for ex-
ample, remains valid in accordance with national and international
regulations.
Vehicles with an official type approval or with equipment connected to
a vehicle with a valid type approval or approval for road transport
according to the German road traffic regulations must be in the state
specified by the approval.
WARNING
Risk of crushing, cutting, being trapped or drawn in, or impact
through the failure of support parts.
It is strictly forbidden to
•drill holes in the frame or on the running gear.
•increase the size of existing holes on the frame or the running
gear.
•weld support parts.

General Safety Instructions
14
Cayron BAG0132.2 04.14
2.10.1 Spare and wear parts and aids
Immediately replace any implement parts which are not in a perfect
state.
Only use genuine AMAZONE spare and wear parts, or those ap-
proved by AMAZONEN-
WERKE, so that the operating permit remains
valid according to the national and international regulations. The use
of spare and wear parts from third parties does not guarantee that
they have been constructed such that they meet the requirements
placed on them.
AMAZONEN-WERKE shall accept no liability for damage caused by
the use of non-approved spare and wear parts or aids.
2.11 Cleaning and disposal
Handle and dispose of any materials used carefully, in particular
•when carrying out work on lubrication systems and equipment
and
•when cleaning using solvents.
2.12 User workstation
The implement may be operated by only one person sitting in the
driver's seat of the tractor.

General Safety Instructions
C
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15
2.13 Warning symbols and other signs on the implement
Always keep all the warning pictograms of the implement clean and in
a legible state. Replace illegible warning pictograms. You can obtain
the warning pictograms from your dealer using the order number (e.g.
MD 075).
Warning symbols - structure
Warning pictograms indicate danger areas on the implement and
warn of residual dangers. Permanent or unexpected dangers exist in
these areas.
A warning symbol consists of two fields:
Field 1
is a symbol describing the danger, surrounded by triangular safety
symbol.
Field 2
is a symbol showing how to avoid the danger.
Warning symbols - explanation
The column Order number and explanation provides an explanation
of the neighbouring warning symbol. The description of the warning
symbols is always the same and specifies, in the following order:
1. A description of the danger.
For example: risk of cutting
2. The consequence of non-compliance with the risk avoidance
instructions.
For example: causes serious injuries to fingers or hands.
3. Risk avoidance instructions.
For example: only touch implement parts when they have come
to a complete standstill.

General Safety Instructions
16
Cayron BAG0132.2 04.14
2.13.1 Positions of warning symbols and other labels
Warning symbols
The following diagrams show the arrangement of the warning symbols
on the implement.
Fig. 1
Fig.
2
Fig. 3

General Safety Instructions
C
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17
Order No. and explanation
Warning symbols
MD 078
Risk of crushing of fingers/hand by accessi-
ble, moving parts of the implement!
This hazard can cause extremely serious injuries
resulting in the loss of limbs.
Never reach into the danger area when the trac-
tor engine is running with the PTO shaft or hy-
draulic/electrical system connected.
MD 079
Risk of materials or foreign objects being
flung away by or out of the implement!
These dangers can cause extremely serious and
potentially fatal injuries.
•Keep a sufficient safety distance from the
implement as long as the tractor engine is
running.
•Ensure that all other persons also keep a
sufficient safety distance from the danger
area of the implement as long as the tractor
engine is running.
MD 095
Read and follow the operating manual and safety
information before starting up the implement!

General Safety Instructions
18
Cayron BAG0132.2 04.14
MD 096
Danger from escaping high-pressure hydrau-
lic fluid due to leaking hydraulic hose lines.
This danger may cause serious injuries, perhaps
even resulting in death, if escaping high-
pressure
hydraulic fluid passes through the skin and into
the body.
•Never attempt to plug leaks in hydraulic
hose lines with your hand or fingers.
•Read and observe the information in the
operating manual before carrying out
maintenance work on the hydraulic hose
lines.
•If you are injured by hydraulic fluid, contact
a doctor immediately.
MD 097
Risk of crushing and contusions between the
rear of the tractor and the implement when
coupling and uncoupling the implement!
These dangers can cause extremely serious and
potentially fatal injuries.
•It is forbidden to actuate the three-point
hydraulic system of the tractor as long as
persons are standing between the rear of
the tractor and the implement.
•Actuate the operator controls for the trac-
tor's three-point hydraulic system:
οOnly from the intended workstation
alongside the tractor.
οOnly when you are outside the danger
area between the tractor and the im-
plement.
MD 100
This symbol indicates attachment points for lifting
gear for loading the implement.

General Safety Instructions
C
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19
MD 102
Dangerous situations for the operator due to
unintentional starting / rolling of the imple-
ment during all work on the implement, e.g.
installation, adjustment, troubleshooting,
cleaning or maintenance.
The potential dangers can inflict severe and po-
tentially fatal injuries on all parts of the body.
•Secure the tractor and the implement
against unintentional start-up and rolling be-
fore any intervention in the implement.
•Depending on the type of intervention, read
and understand the information in the rele-
vant sections of this operating manual.
MD 114
This pictogram indicates a lubrication point.
MD 199
The maximum operating pressure of the hydrau-
lic system is 210 bar.

General Safety Instructions
20
Cayron BAG0132.2 04.14
2.14 Potential risks from not observing the safety instructions
Non-compliance with the safety information
•can pose both a danger to people and also to the environment
and implement.
•can lead to the loss of all warranty claims.
In particular, non-compliance with the safety information could pose
the following risks:
•Danger to people through non-secured working areas.
•Failure of important implement functions.
•Failure of prescribed methods of maintenance and repair.
•Danger to people through mechanical and chemical influences.
•Risk to the environment through leakage of hydraulic fluid.
2.15 Safety-conscious working
In addition to the safety information in this operating manual, compli-
ance with the generally applicable national workplace safety and ac-
cident prevention regulations is mandatory.
Comply with the accident prevention instructions on the warning pic-
tograms.
When driving on public roads and routes, comply with the appropriate
statutory road traffic regulations.