Amazone Precea 6000-2 Installation instructions

Original operating manual
Mounted precision airplanter
Precea 6000-2
Precea 6000-2CC
Precea 6000-2FCC
SmartLearning
www.amazone.de

Please enter the identication data of the implement. The identication data can be found on
the rating plate.

TABLE OF CONTENTS
1 About this operating manual 1
1.1 Diagrams 1
1.1.1 Warnings and signal words 1
1.1.2 Further instructions 1
1.1.3 Instructions 2
1.1.4 Lists 3
1.1.5 Item numbers in figures 3
1.2 Other applicable documents 4
1.3 Your opinion is important 4
2Safety and responsibility 5
2.1 Basic safety instructions 5
2.1.1 Meaning of the operating manual 5
2.1.2 Safe operating organisation 5
2.1.3 Knowing and preventing dangers 10
2.1.4 Safe operation and handling of the
machine 12
2.1.5 Safe maintenance and modification 15
2.2 Safety routines 19
3Intended use 22
4 Product description 23
4.1 Implement overview 23
4.2 Function of the implement 26
4.3 Special equipment 27
4.4 Protective equipment 28
4.4.1 Fertiliser metering drive 28
4.4.2 Transport lock 29
4.5 Warning symbols 29
4.5.1 Position of the warning symbols 29
4.5.2 Layout of the warning symbols 31
4.5.3 Description of the warning symbols 31
4.6 Rating plate on the implement 36
4.7 Compressed air fan 36
4.8 Grain singling unit 36
4.8.1 Layout and function of the grain
singling unit 36
4.8.2 Singling disc 37
4.9 PreTeC coulter 38
4.9.1 Seeding unit 38
4.9.2 Depth control wheels 39
4.9.3 Furrow former and catch roller 39
4.10 Fertiliser hopper 39
4.11 FerTeC Twin fertiliser coulter 40
4.12 Filling auger 41
4.13 Micropellet spreader 42
4.14 Lighting 44
4.14.1 Lighting and identification for road
travel 44
4.14.2 Work lights 45
4.14.3 Hopper interior lighting 45
4.15 Electronic monitoring 45
4.15.1 Radar sensor 45
4.15.2 Low level sensors 46
4.15.3 Electronic remote scraper bar
adjustment 46
4.16 Threaded cartridge 47
4.17 Calibration kit 47
4.18 TwinTerminal 47
5Technical data 48
5.1 Serial number 48
5.2 Dimensions 49
5.3 Permissible total weight 49
5.4 Metering unit 49
5.4.1 Seed metering unit 49
5.4.2 Fertiliser metering unit 50
5.4.3 Micropellet metering unit 50
5.5 Coulters 51
5.5.1 PreTeC coulter 51
5.5.2 FerTeC Twin 51
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5.6 Row spacings 51
5.7 Mounting category 52
5.8 Working speed 52
5.9 Performance characteristics of
the tractor 53
5.10 Noise development data 53
5.11 Drivable slope inclination 53
5.12 Lubricants 54
5.13 Gear oil 54
5.14 Chain oil 54
6 Preparing the machine 55
6.1 Calculating the required tractor
characteristics 55
6.2 Adjusting the 3-point mounting
frame 58
6.3 Coupling the implement 58
6.3.1 Coupling the supply lines to the
hose package 58
6.3.2 Attaching the backstop profiles for
the lower links 59
6.3.3 Coupling the universal joint shaft 59
6.3.4 Coupling the hydraulic hose lines 59
6.3.5 Coupling the ISOBUS line 62
6.3.6 Coupling the power supply 62
6.3.7 Coupling the 3-point mounting frame 62
6.3.8 Raising the jacks 63
6.3.9 Operation without front hopper 64
6.4 Preparing the implement for
operation 64
6.4.1 Folding the lighting 64
6.4.2 Unfolding the implement sections 64
6.4.3 Adjusting the working position sensor 65
6.4.4 Filling the seed hopper 66
6.4.5 Filling the fertiliser hopper 67
6.4.6 Preparing the micropellet spreader
for operation 70
6.4.7 Determining the setting parameters 76
6.4.8 Adjusting the fan speed via the
hydraulic system 78
6.4.9 Preparing the track marker for
operation 79
6.4.10 Preparing the wheel mark
eradicator for operation 84
6.4.11 Preparing the pivoting wheel mark
eradicator for operation 87
6.4.12 Setting up the speed sensor on the
implement 89
6.4.13 Using the multi-placement tester 90
6.4.14 Adjusting the grain singling unit 92
6.4.15 Changing the seed spread rate 100
6.4.16 Adjusting the PreTeC coulter 114
6.4.17 Creating tramlines 128
6.4.18 Calibrating the electrically driven
fertiliser metering unit 129
6.4.19 Calibrating the mechanically driven
fertiliser metering 132
6.4.20 Changing the application rate for
liquid fertiliser 138
6.4.21 Adjusting the frame ballasting 140
6.4.22 Adjusting the placement depth on
the coupled fertiliser coulter 141
6.4.23 Adjusting the shifted tramline 142
6.4.24 Adjusting the filling auger 143
6.4.25 Workshop work 144
6.5 Preparing the machine for road
travel 160
6.5.1 Lifting the implement 160
6.5.2 Unfolding the lighting 161
6.5.3 Folding in the track marker 161
6.5.4 Folding the implement sections 161
6.5.5 Increasing the mechanical coulter
pressure 162
6.5.6 Locking the tractor control units 162
6.6 Calculating the permissible
payload 163
7Using the machine 164
7.1 Pre-calibrating the mechanically
driven grain singling unit 164
7.2 Using the implement 164
7.3 Using the Comfort hydraulic
system with ISOBUS 165
7.4 Turning on the headlands 165
7.5 Checking the placement depth 166
7.6 Using the shifted tramline 166
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7.7 Using the track marker 167
8Parking the machine 168
8.1 Emptying the fertiliser hopper 168
8.2 Emptying the seed hopper
through the residual quantity flap 168
8.3 Emptying the seed hopper
through the singling disc 169
8.4 Emptying the fertiliser metering
unit 172
8.5 Emptying the micropellet hopper 173
8.6 Relieving the hole covering rollers 175
8.7 Parking the pivoting wheel mark
eradicator 176
8.8 Parking the wheel mark eradicator 177
8.9 Parking the PreTeC coulter 178
8.10 Lowering the jacks 179
8.11 Disconnecting the supply lines
from the hose package 180
8.12 Uncoupling the ISOBUS line 180
8.13 Disconnecting the hydraulic
hose lines 181
8.14 Uncoupling the power supply 181
8.15 Uncoupling the 3-point mounting
frame 182
8.16 Uncoupling the universal joint
shaft 182
8.17 Conserving the drive shaft 183
9Repairing the machine 184
9.1 Maintaining the machine 184
9.1.1 Maintenance schedule 184
9.1.2 Checking and replacing the cutting
discs on the PreTeC coulter 186
9.1.3 Adjusting the cutting disc distance
on the PreTeC coulter 187
9.1.4 Adjusting the cutting disc drive on
the PreTeC coulter 188
9.1.5 Checking and replacing the closer
discs on the PreTeC coulter 189
9.1.6 Checking and replacing the rigid
cutting disc on the PreTeC coulter 189
9.1.7 Checking and replacing the cutting
disc on the FerTeC Twin coulter 190
9.1.8 Adjusting the cutting disc distance
on the FerTeC Twin coulter 191
9.1.9 Checking and replacing the inner
scraper on the FerTeC Twin coulter 191
9.1.10 Checking the wheel bolt tightening
torque 192
9.1.11 Checking the tightening torque for
the radar sensor bolts 193
9.1.12 Checking the frame connection
tightening torque 193
9.1.13 Checking the coulter connection
tightening torque 194
9.1.14 Checking the running gear
connection tightening torque 194
9.1.15 Checking the tyre inflation pressure 195
9.1.16 Checking the top link pin and lower
link pin 195
9.1.17 Checking the hydraulic hose lines 195
9.1.18 Cleaning the fan rotor 196
9.1.19 Cleaning the cyclone separator 197
9.1.20 Cleaning the suction basket 197
9.1.21 Cleaning the filling auger 198
9.1.22 Cleaning the fertiliser hopper 199
9.1.23 Cleaning the fertiliser metering unit 201
9.1.24 Cleaning the micropellet metering
unit 202
9.1.25 Adjusting the micropellet metering
unit bottom flap 204
9.1.26 Clean the singling unit 205
9.1.27 Cleaning the opto-sensor 206
9.1.28 Checking the wheel mark eradicator
coulter 211
9.1.29 Cleaning the distributor head 212
9.1.30 Emptying the folding cylinder
hydraulic accumulator 212
9.2 Lubricating the machine 214
9.2.1 Overview of lubrication points 215
9.3 Lubricating the roller chains 217
9.3.1 Lubricating the roller chain in the
leading wheel drive 217
9.3.2 Lubricating the roller chain in the
interchangeable wheel gear 219
9.3.3 Lubricating the roller chain in the
trailing wheel drive 220
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9.3.4 Lubricating the roller chain on the
mechanical metering drive 222
9.3.5 Lubricating the roller chain on the
central fertiliser metering drive 223
9.3.6 Lubricating the roller chain on the
electric agitator shaft drive 224
9.4 Eliminating faults 225
9.5 Cleaning the implement 232
10 Transporting the machine 233
10.1 Loading the implement with a
crane 233
10.2 Moving the implement with a
transport vehicle 235
11 Appendix 237
11.1 Bolt tightening torques 237
11.2 Other applicable documents 238
12 Directories 239
12.1 Glossary 239
12.2 Index 240
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IV

About this operating manual 1
1.1 Diagrams
1.1.1 Warnings and signal words
Warnings are marked with a vertical bar with a
triangular safety symbol and the signal word. The
signal words "DANGER", "WARNING" or "CAUTION"
describe the severity of the potential danger and have
the following meanings:
DANGER
Indicates a direct threat with high risk for
severe physical injury, such as loss of
limbs or death.
WARNING
Indicates a possible threat with moderate
risk for severe physical injury or death.
CAUTION
Indicates a threat with low risk for light or
moderately severe physical injuries.
1.1.2 Further instructions
IMPORTANT
Indicates a risk for damage to the
implement.
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ENVIRONMENTAL INFORMATION
Indicates a risk for environmental
damage.
NOTE
Indicates application tips and instructions for
optimal use.
1.1.3 Instructions
Numbered instructions
Actions that have to be performed in a specific
sequence are represented as numbered instructions.
The specified sequence of the actions must be
observed.
Example:
1. Instruction 1
2. Instruction 2
1.1.3.1 Instructions and responses
Reactions to instructions are marked with an arrow.
Example:
1. Instruction 1
Reaction to instruction 1
2. Instruction 2
1.1.3.2 Alternative instructions
Alternative instructions are introduced with the word
"or".
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Diagrams
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Example:
1. Instruction 1
or
Alternative instruction
2. Instruction 2
Instructions with only one action
Instructions with only one action are not numbered,
but rather shown with a arrow.
Example:
Instruction
Instructions without sequence
Instructions that do not require a specific sequence
are shown as a list with arrows.
Example:
Instruction
Instruction
Instruction
1.1.4 Lists
Lists without an essential order are shown as a list
with bullets.
Example:
Point 1
Point 2
1.1.5 Item numbers in figures
A framed number in the text, e.g. a
1
, indicates an
item number in an adjacent figure.
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Diagrams
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1.2 Other applicable documents
A list of other applicable documents can be found in
the Appendix.
1.3 Your opinion is important
Dear reader, our operating manuals are updated
regularly. Your suggestions for improvement help us
to create ever more user-friendly operating manuals.
Please send us your suggestions by post, fax or
email.
Fax: [phone]
Postfach 51
AMAZONEN-WERKE H. Dreyer SE & Co. KG
Technische Redaktion
D-49202 Hasbergen
E-Mail: [email protected]
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Safety and responsibility 2
2.1 Basic safety instructions
2.1.1 Meaning of the operating manual
Observe the operating manual
The operating manual is an important document
and a part of the implement. It is intended for
the user and contains safety-related information.
Only the instructions provided in the operating
manual are reliable. If the operating manual is not
observed, it can result in serious injury or death.
The safety section must be completely read
and observed before initial operation of the
implement.
Before starting work, also read and observe
each section of the operating manual.
Keep the operating manual in a safe place.
Keep the operating manual available.
Hand over the operating manual to the
subsequent user.
2.1.2 Safe operating organisation
2.1.2.1 Personnel qualification
2.1.2.1.1 Requirements for all persons working with the machine
If the machine is used improperly, people can
be injured or killed. To prevent accidents due
to improper use, every person who works with
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the machine must meet the following minimum
requirements:
The person is physically and mentally capable of
controlling the machine.
The person can safely perform work with the
machine within the scope of this operating
manual.
The person understands the functioning of the
machine within the scope of their work and can
recognise and prevent dangers arising during
operation.
The person head understood the operating
manual and can implement the information that is
conveyed in the operating manual.
The person must be familiar with safe driving of
vehicles.
For road travel, the person knows the relevant
road traffic regulations and has the prescribed
driving permit.
2.1.2.1.2 Qualification levels
For working with the machine, the following
qualification levels are provided:
Farmer
Agricultural helper
As a matter of principle, the activities described in this
operating manual can be performed by persons with
the qualification level "Agricultural helper".
2.1.2.1.3 Farmer
Farmers use agricultural implement to cultivate fields.
They decide on the use of an implement for a specific
purpose.
Farmers are basically familiar with working with
agricultural implements and can instruct agricultural
helpers in how to use the implements if necessary.
They can perform odd tasks and simple maintenance
and repair work on agricultural implements
themselves.
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Farmers can be e.g.:
Farmers with higher education or training from a
technical college
Farmers by experience (e.g. inherited farm,
comprehensive practical knowledge)
Contractors who work by order of farmers
Activity example:
Safety training for agricultural helpers
2.1.2.1.4 Agricultural helpers
Agricultural helpers use agricultural implements by
order of the farmer. They are instructed on the use of
the implement by the farmer, and work independently
according to the work assignment from the farmer.
Agricultural helpers can be e.g.:
Seasonal workers and labourers
Prospective farmers in training
Employees of the farmer (e.g. tractor driver)
Family members of the farmer
Activity examples:
Driving the machine
Adjusting the working depth
2.1.2.2 Workplaces and passengers
Passengers
Passengers can fall, be run over and severely
injured or killed due to machine movements.
Ejected objects can hit and injure passengers.
Do not let anybody ride on the machine.
Do not let anybody climb onto the driving
machine.
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2.1.2.3 Danger for children
Danger for children
Children cannot assess dangerous situations and
can behave unpredictably. As a result, children
are at a higher risk.
Keep children away.
When you drive out or actuate machine
movements,
make sure that there are no children in the
danger area.
2.1.2.4 Operational safety
2.1.2.4.1 Perfect technical condition
Only use properly prepared machines
Without correct preparation according to this
operating manual, operational safety of the
machine is not ensured. This can result in
accidents and serious personal injury or even
death.
Prepare the machine according to this
operating manual.
Danger due to damage to the machine
Damage to the machine can impede the
operational safety of the machine and cause
accidents. This can result in serious injury or
death.
If you suspect or observe damage,
secure the tractor and implement.
Immediately fix any damage that can affect
safety.
Fix the damage according to this operating
manual.
Any damage that you cannot fix yourself
according to this operating manual must be
fixed by a qualified specialist workshop.
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Observe the technical limit values
Non-observance of the technical limits values of
the machine can result in accidents and serious
personal injury or even death. Moreover, the
machine can be damaged. The technical limit
values can be found in the Technical Data.
Comply with the technical limit values.
2.1.2.4.2 Personal protective equipment
Personal protective equipment
Wearing personal protective equipment is an
important safety element. Missing or unsuitable
personal protective equipment increases the risk
of damage to health and personal injury. Personal
protective equipment includes: work gloves,
safety shoes, protective clothing, breathing
protection, hearing protection, face protection,
and eye protection
Determine the personal protective equipment
required for each job and have it ready.
Use only protective equipment that is
in proper condition and offers effective
protection.
Adjust the personal protective equipment to
the person, e.g. the size.
Observe the manufacturer's instructions
regarding operating materials, seed, fertiliser,
crop protection products, and cleaning
agents.
Wear suitable clothing
Loosely worn clothing increases the risk of
getting caught or entangled on rotating parts and
getting stuck on protruding parts. This can result
in serious injury or death.
Wear close-fitting, snag-free clothes.
Never wear rings, necklaces and other
jewellery.
If you have long hair,
wear a hairnet.
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2.1.2.4.3 Warning symbols
Keep warning symbols legible
Warning symbols on the machine warn you of
risks in danger areas and are an important
element of the machine's safety equipment.
Missing warning symbols increase the risk of
serious and lethal personal injury.
Clean dirty warning symbols.
Immediately replace any damaged and
illegible warning symbols.
Put the intended warning symbols on spare
parts.
2.1.3 Knowing and preventing dangers
2.1.3.1 Safety hazards on the machine
Liquids under pressure
Escaping high pressure hydraulic fluid can
penetrate into the body through the skin and
cause serious personal injuries. A hole the size
of a needle can already result in serious personal
injuries.
Before you uncouple the hydraulic hose lines
or check for damage,
depressurise the hydraulic system.
If you suspect damage on a pressure system,
have the pressure system checked by a
qualified specialist workshop.
Never look for leaks with your bare hands.
Keep your body and face away from leaks.
If liquids penetrate the body,
consult a doctor immediately.
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2.1.3.2 Danger areas
Dangers areas on the implement
The following basic dangers are encountered in
the danger areas:
The implement and its work tools move during
operation.
Hydraulically raised implement parts can descend
unnoticed and slowly.
The tractor and implement can roll away
unintentionally.
Materials or foreign objects can be ejected out of
or away from the implement.
If the danger area is not observed, it can result in
serious personal injury or death.
Keep people out of the danger area of the
implement.
If people enter the danger area,
immediately switch off the engines and
drives.
Before you work in the danger area of the
implement,
secure the tractor and implement. This also
applies for quick checking work.
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2.1.4 Safe operation and handling of the machine
2.1.4.1 Coupling implements
Coupling the implement on the tractor
Incorrectly coupling of the implement to the
tractor results in hazards that can cause serious
accidents.
There are crushing and shear points in the area
of the coupling points between the tractor and the
implement.
If you couple or uncouple the implement to
or from the tractor,
be very careful.
Use only suitable tractors for coupling and
transporting the implement.
When the implement is coupled onto the
tractor,
make sure that the tractor's connecting
device meets the implement requirements.
Couple the implement properly to the tractor.
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2.1.4.2 Driving safety
Risk when driving on roads and fields
Any mounted or towed implement as well as front
or rear ballast weights on the tractor influence the
driving behaviour and the steering and braking
power of the tractor. The driving characteristics
also depend on the operating condition, the fill
level of the load, and on the ground. If the
driver does not take account of changing driving
characteristics, he can cause accidents.
Always ensure that the tractor's steering and
braking systems are operating correctly.
The tractor must provide the required brake
lag for the tractor and mounted implement.
Check the function of the brakes before
moving off.
The tractor front axle must always be
loaded with at least 20 % of the empty
tractor weight to ensure  steering
power.
Use front ballast weights if necessary.
Always attach the front or rear ballast weights
properly on the specified fixing points.
Calculate and observe the payload of the
mounted or towed implement.
Observe the permissible axle loads and
drawbar loads of the tractor.
Observe the permissible drawbar load of the
hitch device and drawbar.
Drive in such a way that you always have
full control over the tractor with the mounted
or towed implement. In so doing, take your
personal abilities into account, as well as the
road, traffic, visibility and weather conditions,
the driving characteristics of the tractor, and
the influence of the mounted implement.
When driving on roads, risk of accident
caused by uncontrolled lateral motions of the
implement
Lock the tractor lower links for road travel.
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Preparing the machine for road travel
If the machine is not properly prepared for road
travel, it can result in serious traffic accidents.
Check the lighting and identification for road
travel for proper function.
Remove coarse dirt from the implement.
Follow the instructions in the section
"Preparing the implement for road travel".
Parking the implement
The parked machine can tip over. People can be
crushed and killed.
Only park the machine on stable and even
ground.
Before you perform setting or maintenance
work,
make sure that the implement is in a stable
position. In case of doubt, support the
implement.
Follow the instructions in the section "Parking
the implement".
Unsupervised parking
Parked tractors with coupled implements that are
insufficiently secured and unsupervised represent
danger for people and playing children.
Before you leave the machine,
shutdown the tractor and the implement.
Secure the tractor and machine.
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