Amazone UX 11201 Super User manual

Operating manual
az
UX 11201 Super
Trailed field sprayer
with Comfort Package CP
MG6797
BAG0206.9
01.24
Printed in Germany
Please read this operating
manual before initial operation.
Keep it in a safe place for future
use!
en

2
UX11201 Super CP BAG0206.9
01.24
READING THE
INSTRUCTION
manual and to adhere to it should not appear to
be inconvenient and superfluous as it is not
enough to hear from others and to realise that a
machine is good, to buy it and to believe that now
everything would work by itself. The person con-
cerned would not only harm himself but also
make the mistake of blaming the machine for the
reason of a possible failure instead of himself. In
order to ensure a good success one should go into
the mind of a thing or make himself familiar with
every part of the machine and to get acquainted
with its handling. Only this way, you would be
satisfied both with the machine as also with
yourself. To achieve this is the purpose of this in-
struction manual.
Leipzig-Plagwitz 1872.

Identification data
UX11201 Super CP
BAG0206.9 01.24
3
Identification data
Manufacturer:
AMAZONEN-WERKE
H. DREYER SE & Co. KG
Implement ID No.
Type:
Permissible system pressure (bar):
Year of manufacture:
Factory:
Basic weight (kg):
Permissible total weight (kg):
Maximum load (kg):
Manufacturer's address
AMAZONEN-WERKE
H. DREYER SE & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen, Germany
+ 49 (0) 5405 50 1-0
[e-mail]
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.

Foreword
4
UX11201 Super CP BAG0206.9
01.24
Formalities of the operating manual
Document number:
MG6797
Compilation date:
01.24

Copyright AMAZONEN-WERKE H. DREYER SE & Co. KG, 2024
All rights reserved.
Reprinting, even of sections, only possible with the approval of AMA-
ZONEN-WERKE H. DREYER SE & Co. KG.
This operating manual is valid for all versions of the implement.
All of the equipment is described without indicating it as special
optional equipment.
A description may be provided for equipment that is not fitted on the
implement or is only available in certain markets. The sales docu-
ments provide information on the equipment of your implement or
consult your dealer for more detailed information.
All information in this operating manual corresponds to the state
of knowledge at the time of publication. Due to ongoing devel-
opment of the implement, deviations are possible between the
implement and the information in this operating manual.
No claims can be made based on differences in the specifica-
tions, figures or descriptions.
Figures serve as a reference and are to be understood as representa-
tions of the principle.
If you want to sell the implement, ensure that the operating manual is
supplied with the implement.

Identification data
UX11201 Super CP
BAG0206.9 01.24
5
Foreword
Dear Customer,
You have chosen one of the quality products from the wide product
range of AMAZONEN-WERKE, H. DREYER SE
& Co. KG. We thank
you for your trust in our products
On receiving the implement, check to see if it has been damaged
during transport or if parts are missing. Using the delivery note, check
that the implement has been delivered in full, including any special
equipment ordered. Damage can only be rectified if problems are
claimed immediately.
Before initial operation, read and observe this operating manual, and
particularly the safety information. Only after careful reading will you
be able to benefit from the full scope of your newly purchased imple-
ment.
Please ensure that all the implement operators have read this operat-
ing manual before they put the implement into operation.
Should you have any questions or problems, please consult this op-
erating manual or contact your local service partner.
Regular maintenance and timely replacement of worn or damaged
parts increases the lifespan of your implement.
User evaluation
Dear Reader,
We update our operating manuals regularly. Your suggestions for
improvement help us to create ever more user-friendly operating
manuals.
AMAZONEN-WERKE
H. DREYER SE & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen, Germany
+ 49 (0) 5405 50 1-0
[e-mail]

Table of Contents
6
UX11201 Super CP BAG0206.9
01.24
1User information........................................................................................ 11
1.1 Purpose of the document ...................................................................................................... 11
1.2 Locations in the operating manual ........................................................................................ 11
1.3 Diagrams ............................................................................................................................... 11
2General safety instructions ...................................................................... 12
2.1 Obligations and liability.......................................................................................................... 12
2.2 Representation of safety symbols ......................................................................................... 14
2.3 Organisational measures ...................................................................................................... 15
2.4 Safety and protective equipment........................................................................................... 15
2.5 Informal safety measures ...................................................................................................... 15
2.6 User training .......................................................................................................................... 16
2.7 Safety measures in normal operation ................................................................................... 17
2.8 Danger from residual energy................................................................................................. 17
2.9 Maintenance and repair work, fault elimination..................................................................... 17
2.10 Design changes..................................................................................................................... 17
2.10.1 Spare and wear parts and aids ............................................................................................. 18
2.11 Cleaning and disposal ........................................................................................................... 18
2.12 User workstation.................................................................................................................... 18
2.13 Warning symbols and other markings on the machine ......................................................... 19
2.13.1 Positions of warning symbols and other labels ..................................................................... 20
2.14 Dangers in case of non-observance of the safety instructions ............................................. 28
2.15 Safety-conscious working ..................................................................................................... 28
2.16 Safety information for users .................................................................................................. 29
2.16.1 General safety instructions and accident prevention instructions......................................... 29
2.16.2 Hydraulic system ................................................................................................................... 32
2.16.3 Electrical system ................................................................................................................... 33
2.16.4 PTO shaft operation .............................................................................................................. 33
2.16.5 Attached implements............................................................................................................. 35
2.16.6 Brake system......................................................................................................................... 35
2.16.7 Tyres...................................................................................................................................... 36
2.16.8 Field sprayer operation.......................................................................................................... 37
2.16.9 Cleaning, maintenance and repair ........................................................................................ 39
3Loading and unloading............................................................................. 40
4Product description .................................................................................. 43
4.1Overview of assembly groups ............................................................................................... 43
4.2 Safety and protection equipment .......................................................................................... 45
4.3 Supply lines between the tractor and the implement ............................................................ 46
4.4 Transportation equipment ..................................................................................................... 46
4.5 Intended use.......................................................................................................................... 47
4.6 Implement inspection ............................................................................................................ 48
4.7 Consequences of using certain crop protection agents ........................................................ 48
4.8 Danger areas and danger points........................................................................................... 49
4.9 Rating plate ........................................................................................................................... 50
4.10 Conformity ............................................................................................................................. 50
4.11 Technically possible maximum application rate.................................................................... 50
4.12 Maximum permissible application rate .................................................................................. 51
4.13 Technical data ....................................................................................................................... 52
4.13.1 Basic implement .................................................................................................................... 52
4.13.2 residual amounts ................................................................................................................... 54
4.13.1 Payload ................................................................................................................................. 55
4.14 Noise production data ........................................................................................................... 56
4.15 Necessary tractor equipment ................................................................................................ 57

Table of Contents
UX11201 Super CP
BAG0206.9 01.24
7
5Layout and function of the basic implement...........................................58
5.1 Method of operation ...............................................................................................................58
5.2 Control panel..........................................................................................................................60
5.3 Induction bowl ........................................................................................................................64
5.3.1 Switch taps on the induction bowl..........................................................................................65
5.4 Universal joint shaft................................................................................................................66
5.4.1 Coupling the universal joint shaft...........................................................................................68
5.4.2 Uncoupling the universal joint shaft .......................................................................................69
5.5 Hydraulic connections............................................................................................................70
5.5.1 Coupling the hydraulic hose lines ..........................................................................................72
5.5.2 Uncoupling the hydraulic hose lines ......................................................................................72
5.6 Pneumatic brake system........................................................................................................73
5.6.1 Coupling the brake system ....................................................................................................75
5.6.2 Uncoupling the brake system.................................................................................................76
5.7 Hydraulic operating brake system..........................................................................................77
5.7.1 Coupling the hydraulic service brake system ........................................................................77
5.7.2 Uncoupling the hydraulic service brake system.....................................................................77
5.7.3 Emergency brake...................................................................................................................77
5.8 Parking brake .........................................................................................................................79
5.9 Foldable wheel chocks...........................................................................................................80
5.10 Safety chain between tractor and implements.......................................................................81
5.11 Tandem axle ..........................................................................................................................82
5.12 Hydropneumatic sprung suspension (optional) .....................................................................83
5.13 Hydraulic jack.........................................................................................................................83
5.14 Spray liquid tank ....................................................................................................................84
5.14.1 Maintenance platform with ladder ..........................................................................................85
5.15 Flushing water tank ................................................................................................................86
5.16 Hand wash unit ......................................................................................................................87
5.17 Pump equipment ....................................................................................................................88
5.18 Filter equipment .....................................................................................................................89
5.18.1 Suction filter ...........................................................................................................................89
5.18.2 Self-cleaing pressure filter .....................................................................................................90
5.18.3 Nozzle filters...........................................................................................................................90
5.19 Application rate increase with HighFlow ................................................................................91
5.20 Towing device (optional) ........................................................................................................92
5.21 Safety device against unauthorised use ................................................................................93
5.22 Exterior wash down kit (optional) ...........................................................................................93
5.23 Camera system ......................................................................................................................94
5.24 Work lights (optional) .............................................................................................................95
5.25 Control terminal......................................................................................................................96
5.25.1 ISOBUS control terminal in the tractor...................................................................................96
5.25.2 TwinTerminal for Comfort Package on the control panel ......................................................97
5.26 AmaPilot+ multi-function stick................................................................................................99
5.27 Personal protective equipment Safety Kit..............................................................................99
6Layout and function of the sprayer boom .............................................100
6.1 Super-L boom ......................................................................................................................104
6.2 Reduction joint on the outer boom (optional).......................................................................107
6.3 Boom width reduction (option) .............................................................................................108
6.4 Boom extension (option) ......................................................................................................109
6.5 Hydraulic tilt adjustment (optional).......................................................................................110
6.6 DistanceControl (optional) ...................................................................................................110
6.7 Spray lines ...........................................................................................................................111
6.8 Nozzles ................................................................................................................................113

Table of Contents
8
UX11201 Super CP BAG0206.9
01.24
6.8.1 Multiple nozzles................................................................................................................... 113
6.8.2 Edge nozzles....................................................................................................................... 116
6.9 Automatic single nozzle control (optional) .......................................................................... 117
6.9.1 Single nozzle control AmaSwitch ........................................................................................ 117
6.9.2 4-way AmaSelect single nozzle control............................................................................... 117
6.10 Special optional equipment for liquid fertiliser..................................................................... 119
6.10.1 Three-ray nozzles (optional) ............................................................................................... 119
6.10.2 7-hole nozzles / FD nozzles (optional) ................................................................................ 120
6.10.3 Drag hose equipment for Super-L boom (optional)............................................................. 121
7Start-up .................................................................................................... 122
7.1 Antifreeze in the spray liquid tank ....................................................................................... 122
7.2 Checking the suitability of the tractor .................................................................................. 123
7.2.1 Calculating the actual values for the total tractor weight, tractor axle loads and load
capacities, as well as the minimum ballast ......................................................................... 123
7.2.2 Requirements for tractor operation with attached implements............................................ 127
7.3 Adjusting the length of the PTO shaft to the tractor ............................................................ 131
7.4 Securing the tractor / implement against unintentional start-up and rolling away .............. 133
7.5 Installing the wheels ............................................................................................................ 134
7.6 Initial operation of service brake system ............................................................................. 135
7.7 Adjusting the hydraulic system with the system setting screw ........................................... 136
7.8 Installing the sensor for the steering axle ........................................................................... 138
8Coupling and uncoupling the implement.............................................. 139
8.1 Coupling the implement ...................................................................................................... 139
8.2 Uncoupling the implement................................................................................................... 141
8.2.1 Manoeuvring the uncoupled implement .............................................................................. 142
9Road transport......................................................................................... 143
10 Use of the implement .............................................................................. 145
10.1 Preparing for spraying operation......................................................................................... 148
10.2 Preparing the spray liquid ................................................................................................... 149
10.2.1 Calculating the filling and re-fill quantity.............................................................................. 153
10.2.2 Filling table for remaining spray area .................................................................................. 154
10.2.3 TwinTerminal filling diagram ............................................................................................... 155
10.2.4 Filling the spray liquid tank and flushing water tank through the suction connection ......... 156
10.2.5 Filling the spray liquid tank and flushing water tank through the pressure connection....... 159
10.2.6 Adjusting the agitator........................................................................................................... 160
10.2.7 Flushing in the agent through the induction bowl................................................................ 161
10.2.8 Spray agent suction from containers (closed transfer system)........................................... 164
10.3 Spraying operation .............................................................................................................. 165
10.3.1 Drift reduction measures ..................................................................................................... 169
10.3.2 Diluting the spray liquid with flushing water ........................................................................ 169
10.4 Residual amounts................................................................................................................ 170
10.4.1 Diluting the excess residue in the spray liquid tank and spraying out the diluted residue
remaining at the end of spraying operations....................................................................... 171
10.4.2 Emptying the spray liquid tank using the pump .................................................................. 171
11 Cleaning the implement after operation................................................ 172
11.1 Quick cleaning of the empty field sprayer ........................................................................... 173
11.2 Intensive cleaning of the empty field sprayer...................................................................... 174
11.3 Draining the final residues................................................................................................... 175
11.4 Performing chemical cleaning ............................................................................................. 176
11.5 Cleaning the suction filter and pressure filter ...................................................................... 177
11.6 Cleaning the sprayer with a full tank (work interruption) ..................................................... 179
11.7 External cleaning................................................................................................................. 180
12 Double Trail.............................................................................................. 181

Table of Contents
UX11201 Super CP
BAG0206.9 01.24
9
12.1 Operating terminal ...............................................................................................................181
12.2 Road use..............................................................................................................................183
12.3 Field operation .....................................................................................................................183
12.3.1 Switching field mode on and off ...........................................................................................183
12.3.2 Steering program - track following steering system.............................................................184
12.3.3 Steering program - manual operation ..................................................................................185
12.4 Axle synchronisation ............................................................................................................185
12.5 Tests and faults....................................................................................................................186
12.5.1 Startup test...........................................................................................................................186
12.5.2 Fault lamp and fault buzzer..................................................................................................186
12.5.3 Fault memory .......................................................................................................................186
13 Faults ........................................................................................................187
13.1 Boom too low in transport position.......................................................................................189
14 Cleaning, maintenance and repairs........................................................190
14.1 Cleaning ...............................................................................................................................192
14.2 Winter storage and long periods out of operation................................................................193
14.3 Lubrication specifications.....................................................................................................197
14.3.1 Lubrication point overview ...................................................................................................198
14.4 Maintenance schedule – overview.......................................................................................202
14.5 Axle and brake .....................................................................................................................205
14.5.1 Cleaning the compressed air line filter on the coupling head ..............................................209
14.5.2 Cleaning the compressed air line filter in the brake line ......................................................210
14.5.3 Hydraulic brakes ..................................................................................................................212
14.6 Parking brake .......................................................................................................................213
14.7 Tyres / wheels ......................................................................................................................214
14.7.1 Mounting tyres (workshop work)..........................................................................................214
14.8 Check the coupling device ...................................................................................................215
14.9 Towing device ......................................................................................................................216
14.10 Hydropneumatic spring suspension.....................................................................................216
14.11 Hydraulic system..................................................................................................................217
14.11.1 Labelling of hydraulic hose lines ..........................................................................................218
14.11.2 Maintenance intervals ..........................................................................................................218
14.11.3 Inspection criteria for hydraulic hose lines...........................................................................218
14.11.4 Installation and removal of hydraulic hose lines ..................................................................219
14.11.5 Oil filter .................................................................................................................................220
14.11.6 Adjusting the hydraulic throttle valve ...................................................................................220
14.12 Hydro-pneumatic pressure reservoir ...................................................................................221
14.13 Settings on the unfolded sprayer boom ...............................................................................221
14.14 Electro hydraulic boom ........................................................................................................222
14.15 Pump....................................................................................................................................223
14.15.1 Check the oil level................................................................................................................223
14.15.2 Changing the oil ...................................................................................................................224
14.15.3 Cleaning ...............................................................................................................................224
14.15.4 Checking and replacing the suction and pressure-side valves (workshop work) ................225
14.15.5 Checking and replacing the piston diaphragm (workshop work) .........................................226
14.16 Calibrate the flow meter .......................................................................................................227
14.17 Eliminating limescale in the system .....................................................................................228
14.18 Metering the field sprayer ....................................................................................................230
14.19 Nozzles ................................................................................................................................232
14.20 Line filter...............................................................................................................................233
14.21 Instructions on testing the field sprayer ...............................................................................234
14.22 Bolt tightening torques .........................................................................................................237
14.23 Disposing of the field sprayer...............................................................................................238
14.24 Fuses and relays..................................................................................................................238

Table of Contents
10
UX11201 Super CP BAG0206.9
01.24
14.24.1 Fuses for the boom functions.............................................................................................. 239
14.24.2 AmaSelect fuses on the boom ............................................................................................ 240
15 Spray table............................................................................................... 241
15.1 Spray tables for flat-fan, anti-drift, injector and airmix nozzles, spraying height 50 cm..... 241
15.2 Spraying nozzles for liquid fertiliser..................................................................................... 245
15.2.1 Spray table for three-ray nozzles, spraying height 120 cm................................................. 245
15.2.2 Spray table for 7-hole nozzles............................................................................................. 246
15.2.3 Spray table for FD- nozzles................................................................................................. 248
15.2.4 Spray table for drag hose unit ............................................................................................. 249
15.3 Conversion table for spraying ammonium nitrate / urea solution (AUS) liquid fertiliser...... 252