Amazone ZA-M Profis Hydro User manual

Operating Manual
az
ZA-M Profis Hydro
Fertiliser spreader with hydraulic drive
MG3353
BAG0040.8
09.15
Printed in Germany
Please read this operating
manual before first
commission
ing.
Keep it in a safe place for
fu
ture use.
en

2
ZA-M BAG0040.8 09.15
Reading the instruction
Manual and following it should seem to be in-
convenient and superfluous as it is not
enough to hear from other
s and to realize that a
machine is good, to buy it and to believe that now
everything should work by itself. The person in
question would not only harm himself but also
make the mistake of blaming the machine for pos-
sible failures instead of himself. In or
der to ensure
success one should enter the mind of a thing,
make himself familiar with every part of the ma-
chine and get acquainted with how it's handled.
Only in this way could you be satisfied both with
the machine and with yourself. This goal is the
purpose of this instruction manual.
.
Leipzig-Plagwitz 1872.

Identification data
ZA
-M BAG0040.8 09.15
3
Identification data
Enter the machine identification data here. You will find the identifica-
tion data on the rating plate.
Machine identification number:
(ten-digit)
Type: ZA-M
Year of manufacture:
Basic weight (kg):
Approved total weight (kg):
Maximum load (kg):
Manufacturer's address
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen
+ 49 (0)5405 501-0
[e-mail]
Spare part orders
Spare parts lists are freely accessible in the spare parts portal at
www.amazone.de.
Please send orders to your AMAZONE dealer.
Formalities of the operating manual
Document number:
MG3353
Compilation date:
09.15

Copyright AMAZONEN-WERKE H. DREYER GmbH & Co. KG, 2015
All rights reserved.
Reprinting, even of sections, only possible with the approval of
AMAZONEN-WERKE H. DREYER GmbH & Co. KG.

Foreword
4
ZA-M BAG0040.8 09.15
Foreword
Dear Customer,
You have chosen one of the quality products from the wide product
range of AMAZONEN-WERKE, H. DREYER GmbH & Co. KG. We
thank you for your confidence in our products.
On receiving the machine, check to see if it was damaged during
transport or if parts are missing. Using the delivery note, check that
the machine was delivered in full including the ordered special equip-
ment. Damage can only be rectified if problems are signalled immedi-
ately!
Before first commissioning, read and understand this operating man-
ual, and particularly the safety information. Only after careful reading
will you be able to benefit from the full scope of your newly purchased
machine.
Please ensure that all the machine operators have read this operating
manual before commissioning the machine.
Should you have any questions or problems, please consult this op-
erating manual or contact your local service partner.
Regular maintenance and timely replacement of worn or damaged
parts increases the lifespan of your machine.
User evaluation
Dear Reader,
We update our operating manuals regularly. Your suggestions for
improvement help us to create ever more user-friendly manuals.
AMAZONEN-WERKE
H. DREYER GmbH & Co. KG
Postfach 51
D-49202
Tel.:
E-mail:
Hasbergen
+ 49 (0)5405 501-0
[e-mail]

Table of contents
ZA
-M BAG0040.8 09.15
5
1User Information..........................................................................................8
1.1 Purpose of the document.........................................................................................................8
1.2 Locations in the operating manual...........................................................................................8
1.3 Diagrams used.........................................................................................................................8
2General safety instructions.........................................................................9
2.1 Obligations and liability............................................................................................................9
2.2 Representation of safety symbols..........................................................................................11
2.3 Organisational measures.......................................................................................................12
2.4 Safety and protection equipment...........................................................................................12
2.5 Informal safety measures.......................................................................................................12
2.6 User training...........................................................................................................................13
2.7 Safety measures in normal operation....................................................................................14
2.8 Danger from residual energy .................................................................................................14
2.9 Maintenance and repair work, fault elimination .....................................................................14
2.10 Constructive changes ............................................................................................................14
2.10.1 Spare and wear parts and aids..............................................................................................15
2.11 Cleaning and disposal............................................................................................................15
2.12 User workstation ....................................................................................................................15
2.13 Warning pictograms and other signs on the machine ...........................................................16
2.13.1 Positions of warning pictograms and other labels .................................................................17
2.14 Dangers if the safety information is not observed..................................................................23
2.15 Safety-conscious working ......................................................................................................23
2.16 Safety information for users...................................................................................................24
2.16.1 General safety and accident prevention information .............................................................24
2.16.2 Hydraulic system....................................................................................................................27
2.16.3 Electrical system....................................................................................................................28
2.16.4 Fertiliser spreader operation..................................................................................................29
2.16.5 Cleaning, maintenance and repairs.......................................................................................29
3Loading and unloading .............................................................................30
4Product description...................................................................................31
4.1 Overview of subassemblies...................................................................................................31
4.2 Safety and protection equipment...........................................................................................32
4.3 Supply lines between the tractor and the machine................................................................32
4.4 Transportation equipment......................................................................................................33
4.5 Intended use ..........................................................................................................................34
4.6 Danger areas and danger points ...........................................................................................34
4.7 Rating plate and CE marking.................................................................................................35
4.8 Technical data........................................................................................................................36
4.9 Necessary tractor equipment.................................................................................................37
4.10 Noise production data............................................................................................................37
5Structure and function ..............................................................................38
5.1 Function .................................................................................................................................38
5.2 Guard and function screens in the hopper (protective device)..............................................39
5.3 Spreading discs .....................................................................................................................40
5.4 Agitator...................................................................................................................................40
5.5 Slide gate and dosing slider...................................................................................................41
5.6 Weighing technology..............................................................................................................42
5.7 Hydraulic connections............................................................................................................44
5.7.1 Coupling the hydraulic hose lines..........................................................................................45
5.7.2 Uncoupling the hydraulic hose lines ......................................................................................46

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ZA-M BAG0040.8 09.15
5.8 3-point attachment frame ...................................................................................................... 46
5.9 Setting chart .......................................................................................................................... 47
5.10 Control terminal AMATRON 3............................................................................................... 49
5.11 Transport and parking device (removable, optional)............................................................. 50
5.12 Swivelable hopper cover (optional)....................................................................................... 51
5.13 Hopper extensions (optional) ................................................................................................ 51
6Commissioning ......................................................................................... 52
6.1 Checking the suitability of the tractor.................................................................................... 53
6.1.1 Calculating the actual values for the total tractor weight, tractor axle loads and load
capacities, as well as the minimum ballast ........................................................................... 53
6.2 Securing the tractor / machine against unintentional start-up and rolling............................. 57
6.2.1 Setting the system converting bolt on the spreader valve block........................................... 58
7Coupling and uncoupling the machine ................................................... 60
7.1 Coupling the machine............................................................................................................ 61
7.2 Uncoupling the machine........................................................................................................ 63
8Adjustments............................................................................................... 64
8.1 Adjusting the mounting height............................................................................................... 65
8.2 Setting normal fertilising/late top dressing ............................................................................ 66
8.3 Setting the spread rate.......................................................................................................... 67
8.4 Spread rate check ................................................................................................................. 68
8.4.1 Preparations for spread rate check (without weighing technology) ...................................... 69
8.5 Setting the working width ...................................................................................................... 70
8.5.1 Replacing the spreading discs.............................................................................................. 71
8.5.2 Adjusting the spreading vane positions................................................................................. 72
8.5.3 Checking the working width with the mobile test rig (optional) ............................................. 74
9Transportation........................................................................................... 75
10 Use of the machine ................................................................................... 76
10.1 Filling the centrifugal broadcaster......................................................................................... 77
10.2 Spreading operation.............................................................................................................. 78
10.2.1 Recommendation for working in headlands.......................................................................... 81
10.3 Boundary, ditch and side spreading...................................................................................... 82
10.4 Wedge-shaped field broadcasting......................................................................................... 83
10.5 Complete discharging............................................................................................................ 83
10.6 Notes for spreading slug pellets (e.g. Mesurol) .................................................................... 84
11 Faults.......................................................................................................... 85
11.1 Eliminating agitator malfunctions .......................................................................................... 85
11.2 Faults in electronics............................................................................................................... 85
11.3 Faults, causes and remedies ................................................................................................ 86
12 Cleaning, maintenance and repairs......................................................... 88
12.1 Cleaning ................................................................................................................................ 89
12.2 Maintenance plan – Overview............................................................................................... 90
12.3 Shear-off safety device for the agitator shaft drive ............................................................... 91
12.4 Angle gears ........................................................................................................................... 91
12.5 Replacing the spreading vanes and swivel vanes ................................................................ 91
12.5.1 Replacing the spreading vanes............................................................................................. 92
12.5.2 Replacing the swivel vanes................................................................................................... 93
12.6 Checking the screws of the weigh cell .................................................................................. 94
12.7 Checking the horizontal position of the leaf springs and bearing straps............................... 95
12.8 Adjusting the clearance at the check screws........................................................................ 96

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ZA
-M BAG0040.8 09.15
7
12.9 Taring the spreader................................................................................................................96
12.10 Calibrating the spreader.........................................................................................................96
12.11 Hydraulic system....................................................................................................................97
12.11.1 Labelling of hydraulic hose lines............................................................................................98
12.11.2 Maintenance intervals............................................................................................................99
12.11.3 Inspection criteria for hydraulic hose lines.............................................................................99
12.11.4 Installation and removal of hydraulic hose lines..................................................................100
12.11.5 Checking the hydraulic fluid filter.........................................................................................100
12.11.6 Cleaning the solenoid valves...............................................................................................101
12.12 Checking basic position of sliders........................................................................................101
12.13 Electric lighting system ........................................................................................................101
12.14Upper and lower link pins.....................................................................................................101
12.15 Hydraulic diagram................................................................................................................102
12.16 Screw tightening torques .....................................................................................................103

User Information
8
ZA-M BAG0040.8 09.15
1 User Information
The User Information section provides information on use of the oper-
ating manual.
1.1 Purpose of the document
This operating manual
•Describes the operation and maintenance of the machine.
•Provides important information on safe and efficient handling of
the machine.
•Is a component part of the machine and should always be kept
with the machine or the traction vehicle.
•Keep it in a safe place for future use.
1.2 Locations in the operating manual
All the directions specified in the operating manual are always seen
from the direction of travel.
1.3 Diagrams used
Handling instructions and reactions
Activities to be carried out by the user are given as numbered instruc-
tions. Always keep to the order of the handling instructions. The reac-
tion to the handling instructions is given by an arrow.
Example:
1. Handling instruction 1
→Machine reaction to handling instruction 1
2. Handling instruction 2
Lists
Lists without an essential order are shown as a list with bullets.
Example:
•Point 1
•Point 2
Number items in diagrams
Numbers in round brackets refer to the item numbers in the diagrams.
The first number refers to the diagram and the second number to the
item in the figure.
Example: (Fig. 3/6)
•Figure 3
•Item 6

General safety instructions
ZA
-M BAG0040.8 09.15
9
2 General safety instructions
This section contains important information on safe operation of the
machine.
2.1 Obligations and liability
Comply with the instructions in the operating manual
Knowledge of the basic safety information and safety regulations is a
basic requirement for safe handling and fault-free machine operation.
Obligations of the operator
The operator is obliged only to let those people work with/on the ma-
chine who
•Are aware of the basic workplace safety information and acci-
dent prevention regulations.
•Have been trained in working with/on the machine.
•Have read and understood this operating manual.
The operator is obliged
•To keep all the warning pictograms on the machine in a legible
state.
•To replace damaged warning pictograms.
If you still have queries, please contact the manufacturer.
Obligations of the user
Before starting work, anyone charged with working with/on the ma-
chine is obliged
•To comply with the basic workplace safety instructions and acci-
dent prevention regulations.
•To read and follow the "General safety information" section of
this operating manual.
•To read the "Warning pictograms and other signs on the ma-
chine" section of this operating manual and to follow the safety
instructions of the warning pictograms when operating the ma-
chine.
•To get to know the machine.
•To read the sections of this operating manual, important for car-
rying out your work.
If the user discovers that a function is not working properly, then they
must eliminate this fault immediately. If this is not the task of the user
or if the user does not possess the appropriate technical knowledge,
then they should report this fault to their superior (operator).

General safety instructions
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ZA-M BAG0040.8 09.15
Risks in handling the machine
The machine has been constructed to the state-of-the art and the
recognised rules of safety. However, there may be risks and re-
strictions which occur when operating the machine
•For the health and safety of the user or third persons,
•For the machine,
•For other goods.
Only use the machine
•For the purpose for which it was intended.
•In a perfect state of repair.
Eliminate any faults immediately which could impair safety.
Guarantee and liability
Our "General conditions of sales and delivery" are always applicable.
These shall be available to the operator, at the latest on the comple-
tion of the contract. Guarantee and liability claims for damage to peo-
ple or goods will be excluded if they can be traced back to one or
more of the following causes:
•Improper use of the machine.
•Improper installation, commissioning, operation and mainte-
nance of the machine.
•Operation of the machine with defective safety equipment or
improperly attached or non-functioning safety equipment.
•Non-compliance with the instructions in the operating manual
regarding commissioning, operation and maintenance.
•Independently-executed construction changes to the machine.
•Insufficient monitoring of machine parts which are subject to
wear.
•Improperly executed repairs.
•Disasters through the impact of foreign bodies and acts of God.

General safety instructions
ZA
-M BAG0040.8 09.15
11
2.2 Representation of safety symbols
Safety instructions are indicated by the triangular safety symbol and
the highlighted signal word. The signal word (DANGER, WARNING,
CAUTION) describes the gravity of the risk and has the following sig-
nificance:
DANGER
Identifies an immediate danger with a high risk that may cause
death or serious physical injuries (loss of limbs or long-term
damage) if not avoided.
If the instructions are not followed, then this will result in imme-
diate death or serious physical injury.
WARNING
Indicates a medium risk, which could result in death or (serious)
physical injury if not avoided.
If the instructions are not followed, then this may result in death
or serious physical injury.
WARNING
Indicates a low risk which could cause minor or medium level
physical injury or damage to property if not avoided.
IMPORTANT
Indicates an obligation to special behaviour or an activity re-
quired for proper machine handling.
Non-compliance with these instructions can cause faults on the
machine or in the environment.
NOTE
Indicates handling tips and particularly useful information.
These instructions will help you to use all the functions of your
machine to the optimum.

General safety instructions
12
ZA-M BAG0040.8 09.15
2.3 Organisational measures
The operator must provide the necessary personal protective equip-
ment, such as:
•Protective glasses
•Protective shoes
•Protective suit
•Skin protection agents, etc.
The operation manual
•Must always be kept at the place at which the machine is oper-
ated.
•Must always be easily accessible for the user and maintenance
personnel.
Check all the available safety equipment regularly.
2.4 Safety and protection equipment
Before each commissioning of the machine, all the safety and protec-
tion equipment must be properly attached and fully functional. Check
all the safety and protection equipment regularly.
Faulty safety equipment
Faulty or disassembled safety and protection equipment can lead to
dangerous situations.
2.5 Informal safety measures
As well as all the safety information in this operating manual, comply
with the general, nationa
l regulations pertaining to accident prevention
and environmental protection.
When driving on public roads and routes, then you should comply with
the statutory road traffic regulations.

General safety instructions
ZA
-M BAG0040.8 09.15
13
2.6 User training
Only those people who have been trained and instructed may work
with/on the machine. The operator must clearly specify the responsi-
bilities of the people charged with operation, maintenance and repair
work.
People being trained may only work with/on the machine under the
supervision of an experienced person.
People
Activity
Person special-
ly trained for the
activity 1)
Trained person
2) Person with specialist
training (specialist work-
shop)3)
Loading/Transport X X X
Commissioning -- X --
Set-up, tool installation -- -- X
Operation -- X --
Maintenance -- -- X
Troubleshooting and fault elimina-
tion -- X X
Disposal X -- --
Legend:
X..permitted
--..not permitted
1) A person who can assume a specific task and who can carry out
this task for an appropriately qualified company.
2) Instructed persons are those who have been instructed in their
assigned tasks and in the possible risks in the case of improper
behaviour, have been trained if necessary, and have been in-
formed about the necessary protective equipment and
measures.
3) People with specialist technical training shall be considered as a
specialist. Due to their specialist training and their knowledge of
the appropriate regulations, they can evaluate the work with
which they have been charged and detect possible dangers.
Comment:
A qualification equivalent to specialist training can be obtained
through long term activity in the appropriate field of work.
Only a specialist workshop may carry out maintenance and repair
work on the machine if such work is additionally marked "Workshop
work". The personnel of a specialist workshop shall possess the ap-
propriate knowledge and suitable aids (tools, lifting and support
equipment) for carrying out the maintenance and repair work on the
machine in a way which is both appropriate and safe.

General safety instructions
14
ZA-M BAG0040.8 09.15
2.7 Safety measures in normal operation
Only operate the machine if all the safety and protection equipment is
fully functional.
Check the machine at least once a day for visible damage and check
the function of the safety and protection equipment.
2.8 Danger from residual energy
Note that there may be residual mechanical, hydraulic, pneumatic and
electrical/electronic energy on the machine.
Use appropriate measures to inform the operating personnel. You can
find detailed information in the relevant sections of this operating
manual.
2.9 Maintenance and repair work, fault elimination
Carry out prescribed setting, maintenance and inspection work in
good time.
Secure all media such as compressed air and the hydraulic system
against unintentional start-up.
Carefully fix and secure larger subassemblies to lifting gear when
carrying out replacement work.
Regularly check that bolted connections are firmly secured and tight-
en if necessary.
When the maintenance work is completed, check the function of the
safety devices.
2.10 Constructive changes
You may make no changes, expansions or modifications to the ma-
chine without the approval of AMAZONEN-WERKE. This is also valid
when welding support parts.
Any expansion or modification work shall require the written approval
of AMAZONEN-WERKE. Only use the modification and accessory
parts released by AMAZONEN-WERKE, so that the type approval
remains valid according to the national and international regulations.
Vehicles with an official type approval or with equipment connected to
a vehicle with a valid type approval or approval for road transport
according to the German road traffic regulations must be in the state
specified by the approval.
WARNING
Risk of contusions, cuts, dragging, catching or knocks from
support parts.
It is forbidden to:
•Drill holes in the frame or on the running gear.
•Increase the size of existing holes on the frame or the running gear.
•Weld support parts.

General safety instructions
ZA
-M BAG0040.8 09.15
15
2.10.1 Spare and wear parts and aids
Immediately replace any machine parts which are not in a perfect
state.
Only use spare and wear parts released by
AMAZONEN-WERKE, so that the type approval remains valid accord-
ing to the national and international regulations. The use of wear and
spare parts from third parties does not guarantee that they have been
constructed in a way as to meet the requirements placed on them.
AMAZONEN-WERKE shall accept no liability for damage caused by
the use of unreleased spare and wear parts or aids.
2.11 Cleaning and disposal
Handle and dispose of any materials used carefully, in particular
•When carrying out work on lubrication systems and equipment
and
•When cleaning using solvents.
2.12 User workstation
The machine may only be operated by one person sitting in the driv-
er's seat of the tractor.

General safety instructions
16
ZA-M BAG0040.8 09.15
2.13 Warning pictograms and other signs on the machine
Always keep all the warning pictograms of the machine clean and in a
legible state. Replace illegible warning pictograms. You can obtain the
warning pictograms from your dealer using the order number (e.g. MD
075).
Warning pictograms - structure
Warning pictograms indicate dangers on the machine and warn
against residual dangers. At these points, there are permanent or
unexpected dangers.
A warning pictogram consists of two fields:
Field 1
is a pictogram describing the danger, surrounded by triangular safety
symbol.
Field 2
is a pictogram showing how to avoid the danger.
Warning pictograms - explanation
The column Order number and explanation provides an explanation
of the neighbouring warning pictogram. The description of the warning
pictograms is always the same and specifies, in the following order:
1. A description of the danger.
For example: danger to fingers or hands from moving operating
elements due to cutting or cutting off.
2. The consequence of non-compliance with the danger protection
instructions.
For example: in these cases there is a danger of extremely seri-
ous injuries leading to the loss of body parts such as fingers or
hands.
3. Instructions for avoiding the danger.
For example: never reach into the danger area when the tractor
engine is running with the cardan shaft/hydraulic system con-
nected.
Only touch moving operating elements once they have come to
a complete standstill.

General safety instructions
ZA
-M BAG0040.8 09.15
17
2.13.1 Positions of warning pictograms and other labels
Warning pictograms
The following diagrams show the arrangement of the warning picto-
grams on the machine.
Fig. 1
Fig. 2
Fig.
3
Fig. 4
Fig.
5

General safety instructions
18
ZA-M BAG0040.8 09.15
Order number and explanation
Warning pictograms
MD 075
Danger to fingers or hands from moving op-
erating elements due to cutting or cutting off.
In these cases there is a danger of extremely
serious injuries leading to the loss of body parts
such as fingers or hands.
Never reach into the danger area when the trac-
tor engine is running with the cardan
shaft/hydraulic system connected.
Only touch moving operating elements once they
have come to a complete standstill.
MD 078
Risk of contusions for fingers or hands
through accessible moving machine parts!
In these cases there is a danger of extremely
serious injuries leading to the loss of body parts
such as fingers or hands.
Never reach into the danger area when the trac-
tor engine is running with cardan shaft / hydraulic
system connected.
MD 079
Danger from materials or foreign objects that
are thrown from or ejected by the machine at
high speeds.
These dangers can cause extremely serious and
potentially fatal injuries.
•Stay at a safe distance from the machine
when the tractor engine is running.
•Ensure that bystanders maintain a sufficient
safety distance from the danger area of the
machine as long as the tractor engine is
running.

General safety instructions
ZA
-M BAG0040.8 09.15
19
Order number and explanation
Warning pictograms
MD 082
Danger of persons falling from tread surfaces
and platforms when riding on the machine or
when climbing on powered machines.
This danger can cause extremely serious and
potentially fatal injuries.
It is forbidden to ride on the machine and/or
climb on the machine when it is in operation.
This also applies to machines with tread surfaces
or platforms.
Make sure that nobody is riding on the machine.
MD 083
Danger of your arm or upper torso being
drawn in or caught by power driven, unpro-
tected machine elements!
This danger can cause extremely serious injuries
to the arm or upper torso.
Never open or remove protective devices from
driven machinery
•as long as the tractor engine is running with
the PTO shaft connected / hydraulic drive
engaged or
•as long as the tractor engine can be unin-
tentionally started with the PTO shaft con-
nected / hydraulic drive engaged.
MD 089
Risk of crushing of whole body in the danger
area of suspended loads/machine parts
This danger can cause extremely serious and
potentially fatal injuries.
The presence of persons under suspended
loads/machine parts is prohibited.
Maintain a sufficient safety clearance between
you and any suspended loads/machine parts.
Ensure that all personnel maintain a sufficient
safety clearance from suspended loads/machine
parts.
Direct persons out of the danger area of sus-
pended loads/machine parts.

General safety instructions
20
ZA-M BAG0040.8 09.15
Order number and explanation
Warning pictograms
MD 093
Danger due to catching or entrapment due to
accessible powered elements of the machine.
These dangers can cause extremely serious and
potentially fatal injuries.
Never open or remove protective devices from
driven machinery
•as long as the tractor engine is running with
the PTO shaft connected / hydraulic drive
engaged or
•as long as the tractor engine can be unin-
tentionally started with the PTO shaft con-
nected / hydraulic drive engaged.
MD 095
Read and follow the operating manual
and safety
information before starting up the machine!
MD 096
Danger due to escaping high-pressure hy-
draulic fluid which can penetrate the body
through the skin (danger of infection).
This danger can cause serious injuries with long-
term damage.
Read and observe the information in the operat-
ing manual before carrying out repair work on the
hydraulic system.