Anderson STACKPRO Series Setup guide

DIAGNOSTIC GUIDE FOR STACKPRO
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1

Table of contents
2
1. List of all sensors, functionnalities and location # 001
2. Search by « error code » what is my problem # 006
3. Search by « fault error » what is the problem # 011
4. How to test a sensor in order to know if it still work # 007
5. Protocol to inspect bad wired blowing up the fuses # 003
6. My stacked bales are falling down # 005
7. Protocol to install chain link with magnet on Stackpro 7200 #002
8. Adjusting the Danfoss variable displacement pump pressure and the main
valve relief pressure on a ECO80 valve # 004
9. Adjusting the Danfoss variable displacement pump pressure and the main
valve relief pressure on a PVG32 valve # 010
10. Electrical diagram 7200 2.0 # 008
11. Electrical diagram 5400 2.0 # 009

Model(s) : Stackpro
Bale are not
centered on the
loading table
Click here to
continue
STACKPRO 5400
STACKPRO 7200
Bale carrier
Diagnostic procedure
Cannot get the
Stackpro
started to work
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continue
Problem with
loading arm
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continue
Problem with
loading table
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continue
Problem with
bale pusher of
the loading
table
Click here to
continue Problem with
rolling fork
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continue
Problem with
unloading
platform
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continue
Problem with
rear squizzer of
the dumping
table
(Stackpro7200
1st generation
only)
Click here to
continue
3
Problem with
the rear-end
pusher when
unloading
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continue
My stacked
bale are falling
down
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continue
Search by “error
code” what is
my problem
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continue
Search by “fault
error” what is
my problem
Click here to
continue

Model(s) : Stackpro
Cannot get the
Stackpro started to
work
Bale carrier
Diagnostic procedure
The Stackpro dont
work when i engage
manually the lever
valve from the side
Click here to
Continue
The Stackpro move
when i engage the
lever valve from the
side, but cannot get it
move through the
Danfoss Controller
Click here to
Continue
4
The Danfoss touchscreen
dont want to turn ON.
Click here to continue

Model(s) : Stackpro
The Stackpro dont work when i
engage manually the lever valve
from the side
Bale carrier
Diagnostic procedure
Ensure your Danfoss
Controller is powered on
Make sure your Danfoss
Controller is « connected »
to the trailer
Make sure the Stackpro oil
tank is full as per factory
specification and oil tank
main valve is « open », and
your tractor PTO 1000 RPM
is engage
Make sure the loading arm
is in working position
From the Danfoss
Controller screen,
engage the « manual
mode » function. You
shall be able to use the
lever from the valve
From the Danfoss
Controller screen, I
engage the « manual
mode » function, but
i’m still unable to move
any function from the
controller, or from the
lever of the valve
Click here to continue 5
The Danfoss touchscreen
dont want to turn ON.
Click here to continue

Model(s) : Stackpro
The Stackpro move when i engage
the lever valve from the side, but
cannot get it move through the
Danfoss Controller
Bale carrier
Diagnostic procedure
Ensure your Danfoss
Controller is powered on
Make sure your Danfoss
Controller is « connected »
to the trailer
Make sure the Stackpro oil
tank is full as per factory
specification and main
valve is « open », and your
tractor PTO 1000 RPM is
engage
Make sure the loading arm
as been extended out
From the Danfoss
Controller screen, I
engage the
« automatic loading »
mode and everything
work.
From the Danfoss
Controller screen, I
engage the
« automatic loading »
mode but the screen
dont let me do it.
Click here to continue
6
The Danfoss touchscreen
dont want to turn ON.
Click here to continue

Model(s) : Stackpro
The Danfoss touchscreen display
dont want to turn ON
Bale carrier
Diagnostic procedure
Inspect the fuse located next to the
« kill switch » to turon ON/OFF the
computer. Replace if needed
The fuse is burned. I putted a
new one and it burned out
instantly when i turn the
computer ON
Protocol to inspect bad wired
blowing up the fuses #003
Use a voltmeter to test your battery
port connection. A minimum voltage
a 12V is required
Use a voltmeter to test your battery
port connection. A minimum voltage
a 12V is required for the touchscreen
Danfoss display to work properly.
Inspect the wires from the battery,
and search for a cutted wired, or
improperly inserted wired in the
connectors.

Model(s) : Stackpro
From the Danfoss Controller
screen, I engage the « manual
mode » function, but i’m still
unable to move any function from
the controller, or from the lever of
the valve
Bale carrier
Diagnostic procedure
Near the main valve, there is a
« load sensing » valve. Unplug
the electrical connector and test
if there is power coming out of
that connector.
There is NO power
coming out of that
connector.
There is Power
coming out of that
connector.
Inspect the wire
connection from
that connector up to
the power source
Use a screw driver to
bypass the « load
sensing » valve
Procedure #0000
While pressing on
the « load sensing »
valve bypass, i can
run the lever and
move any function
of the Strackpro
The load sensing
valve is broken and
need to be replace
8

Model(s) : Stackpro
From the Danfoss Controller screen, I
engage the « automatic loading »
mode but the screen dont let me do it.
Bale carrier
Diagnostic procedure
Verify that the loading arm as been fully extended out
to the right side, and you dont see the « LS Transport »
message on the main screen of the controller
The arm is fully
extended out to the
right, but i still see
the « LS TS » error
message on the main
screen.
Inspect the « LS
Transport » sensor
and make sure it is
powered and
functionnal when the
arm is extended.
The arm is fully extended
out to the right and the
« LS_TS » message DO NOT
appear on the main screen.
Go in the setting of the
controller under section
« bale corrector » and reset
the bale that is on the unit
if it show that it is fully
loaded. Often this is cause
by skipping some step
during the « unloading
mode »
When i engage the
« automatic loading »
mode, the computer screen
bring me automatically in
manual mode.
When i engage the
« automatic loading »
mode, the screen remain in
the « main screen menu »
You need to position
manually every Stackpro
movement accordingly so
at least one sensor of each
possible movement is
activate. It wont engage the
« automatic loading »
mode if one function is in
mid-run position. 9

Model(s) : Stackpro
Problem with
loading arm
Bale carrier
Diagnostic procedure
The bale are
slipping off the
loading arm
clamp when
loading
Click here to
continue
The bale are
not centered on
the “loading
table”
Click here to
continue The bale hit the
loading table
before the arm
is horizontally
above the
loading table
Click here to
continue
The bale hit the
loading arm but
it wont pick it
up
automatically.
Click here to
continue
10
The loading
arm don’t want
to move down,
even when
running the
lever directly
Click here to
continue

Model(s) : Stackpro
The bale are slipping off the
loading arm clamp when
loading
Bale carrier
Diagnostic procedure
Make sure the loading arm
clamp has been adjusted
accordingly to the
dimension of your bale
Increase the pressure
applied to the bale before
lifting it up. This is done
through the setting menu
from the controller screen
11

Model(s) : Stackpro
The bale are not centered on
the “loading table”
Bale carrier
Diagnostic procedure
Make sure the
loading arm clamp
has been adjusted
accordingly to the
dimension of your
bale
Remove if needed,
the triangle inside
the loading arm
finger to reduce the
“gripping” action
When release by the
loading arm clamp,
the bale sit on the
loading table off-
centered, even
before the loading
arm start to retract
itself ready for the
next bale
When release by the
loading arm clamp,
the bale sit on the
loading table
centered, but the
loading arm will drag
the bale off-centered
when retracting itself
in order to pick the
next bale
12

Model(s) : Stackpro
The bale hit the loading
table before the arm is
horizontally above the
loading table
Bale carrier
Diagnostic procedure
You are picking up bale with
a loading arm that is setted
to low to the ground vs the
bale dimension you are
trying to picked up.
Validate the bale setting on
the trouch screen display
13

Model(s) : Stackpro
The bale hit the loading arm
but it wont pick it up
automatically.
Bale carrier
Diagnostic procedure
Make sure the
“automatic loading”
mode is engaged
Inspect the sensor
LS_BA_PI behind the
« triggering plate » of
the loading arm and
insure that it work
normally
Click Here
14

Model(s) : Stackpro
The loading arm don’t want
to move down, even when
running the lever directly
Bale carrier
Diagnostic procedure
All others hydraulics
function work,
except the loading
arm
15
Inspect the loading
arm safety valve and
insure it is powered
12V
Inspect the loading
arm safety valve coil
and replace if broken
There is no hydraulic
function working.
Click here

Model(s) : Stackpro
Problem with
loading table
Bale carrier
Diagnostic procedure
The loading
table will raise
to 30 deg,
extend toward
the front of the
Stackpro and
stop there
Click here to
continue
The loading
table do not
raise high
enough in order
to secure the
bale between
the side gate
Click here to
continue
The loading
table will raise
up to 30 deg,
but stop there
and nothing
happen
Click here to
continue
16

Model(s) : Stackpro
The loading table will
raise up to 30 deg, but
stop there and nothing
happen
Bale carrier
Diagnostic procedure
Inspect the “30 deg”
sensor LS_SL_M and
insure it is
positioned
accordingly and
powered when
necessary
Click Here
Validate if the “lower
position sensor” of
the loading table
LS_SL_B is also
engage when the
loading table is
raised. If so, inspect
that sensor and
replace if malfunction
Click Here
17

Model(s) : Stackpro
The loading table will
raise to 30 deg, extend
toward the front of the
Stackpro and stop there
Bale carrier
Diagnostic procedure
Inspect the “magnet sensor”
LS_ED_M is powered, well positioned
and work accordingly.
Click Here
18
Inspect the plastic chain which travel
above the magnet sensor, and insure
there is 2 magnet in the chain link,
and they are in reach of the magnet
sensor.
Click here

Model(s) : Stackpro
The loading table do not
raise high enough in order
to secure the bale
between the side gate
Bale carrier
Diagnostic procedure
Locate the sensor LS_SL_H. Raise the
loading table at 90 degree, and then
position the sensor correctly so the
table will stop at that position next
time
19

Model(s) : Stackpro
Problem with
bale pusher of
the loading table
Bale carrier
Diagnostic procedure
The bale are push with
an excessive speed
toward toward the front
The bale are not push
far enough to allow
next bale to be loaded
Insure your “loading
table” bale presence
detector is well
positioned according to
the size of your bale
Check operation
manual
The pusher take more
than 3 second to push
the bale forward and
retract to soon.
In the locked setting,
your pusher speed is
set too low. Raise the
percentage value
higher
20
In the “locked setting”
edit parameter # and
type in 500 ms as a
value.