Assa Abloy Pyramid User manual

Owner's Manual

2
Contents
The warranty on Corbin Russwin products becomes void if the product is modified in any way, regardless of whether the modifications causes or contributes to any alleged defect. If a
Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product.
Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is
prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
Owner's Manual
Keys................................................................................................................................................................................................2
Key Bitting Specs & Pin Lengths .................................................................................................................................................. 3-4
Combinating Cylinders....................................................................................................................................................................5
Combinating Worksheet and Servicing Cylinders.............................................................................................................................6
Mortise Cylinders - 1-1/4"...............................................................................................................................................................7
Mortise Cylinders - 1-1/2"...............................................................................................................................................................8
Rim Cylinders..................................................................................................................................................................................9
Key-in-Knob Cylinders...................................................................................................................................................................10
Key-in-Lever Cylinders...................................................................................................................................................................11
Competitor Key-in-Knob / Lever Cylinders .....................................................................................................................................12
IC Cylinders ..................................................................................................................................................................................13
Pin Kit...........................................................................................................................................................................................14
Keys
Front Side Back Side
CR99999
AA1
Nickel Silver
Key Bow Type 28
Ordering example: 7PIN-28-XXXX
Ordering example P6 Keyway: 7PIN-28-XXXX-SPCXX
Keyway
Side Pin Code
Keyway
Back Side Stamping & Options
Key set (VKC1), standard - unless otherwise indicated.
System registry number (top master and control keys only).
Concealed key control (CKC2 and CKC3) available on cylinders.
Note: Refer to Corbin Russwin’s general catalog and price book for complete detailed information.
Key Set Symbol
System Registry
Number

3
Key Bitting Specs & Pin Lengths
The warranty on Corbin Russwin products becomes void if the product is modified in any way, regardless of whether the modifications causes or contributes to any alleged defect. If a
Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product.
Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is
prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
Owner's Manual
CONVENTIONAL LENGTH IC-NON
LORTNOC)EROCDEXIF(
CHAMBERS
htiwesUhtiwesU
slatoTgulPslatoTgulP
5-6-7-8-9 A .141"
B .204"5-6-7-8-9
0-1-2-3-4 C .236" 0-1-2-3-4
BOTTOM BUILD-UP IC TOP MASTER
0 .139" -9 NA 0 .189" 2 .031"
1 .155" -8 .031" 1 .173" 3 .047"
2 .171" -7 .047" 2 .157" 4 .063"
3 .187" -6 .063" 3 .141" 5 .078"
4 .202" -5 .078" 4 .126" 6 .094"
5 .218" -4 .094" 5 .110" 7 .110"
6 .234" -3 .110" 6 .094" 8 .126"
7 .250" -2 .126" 7 .078" 9 .141"
8 .265" -1 .141" 8 .063"
9 .281" 0 .157" 9 .047"
+1 .173"
+2 .189"
+3 .204"
+4 .220"
+5 .236"
+6 .252"
+7 .267"
+8 .283"
+9 .299"
Applies to all Pyramid
Keyways
PRE-SYSTEM 70
MACS: 7
Increment: 0.016"
Progression:Two step
Blade width: 0.334"
Depth Tolerance:±0.0015"
Spacing Tolerance: ± 0.0015"
HPC Code Card CHSI
Cutter CW-90MC
Plug Diameter: 0.496" Pin Diameter: 0.112"
PIN LENGTHS TOP PINS
Cuts are read and written BOW to TIP

4
Key Bitting Specs & Pin Lengths
The warranty on Corbin Russwin products becomes void if the product is modified in any way, regardless of whether the modifications causes or contributes to any alleged defect. If a
Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product.
Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is
prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
Owner's Manual
Applies to Pyramid P6 Keyway
Only
1
2
3
4
6
7
8
9
SIDE A
SIDE B
SIDE A
SIDE B
1
23
4
6
7
8
9
(SPC24) (SPC24)
PYRAMID CYLINDER - SIDE PIN COMBINATIONS
Side Pin Code Number Pin Numbers
24 4 6 8 9
Side
Pinning Example
Note:
Only side pin code 24 is listed to illustrate side pinning.
Other
side pin codes will be assigned for side pins placed in
other
locations.

5
Combinating Cylinders
The warranty on Corbin Russwin products becomes void if the product is modified in any way, regardless of whether the modifications causes or contributes to any alleged defect. If a
Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product.
Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is
prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
Owner's Manual
Refer to Corbin Russwin’s Cylinder Manual (Cyl. Man 9506) for complete step-by-step instructions to service and
combinate Mortise, Rim, KIK/KIL and IC type cylinders.
Pyramid has seven pin chambers, each of which must be combinated as per the cylinder type and bitting specification.
Rules for Combinating:
Rules for Control
Chambers
The bottom pin
always equals the
shallowest operat-
ing cut.
The master pin
equals the differ-
ence between the
deep and shallow
operating cuts.
The build-up pin is
determined by sub-
tracting the plug total
from the control cut.
The top pin equals
the control cut.
Rules for
Conventional (Fixed
Core) Chambers
The bottom pin always
equals the shallowest
operating cut.
The master pin equals
the difference between
the deep and shallow
operating cuts.
The top pin is determined
by the plug total.
Rules for Non Control
Chambers
The bottom pin always equals
the shallowest operating cut.
The master pin equals the
difference between the deep
and shallow operating cuts.
The top pin is determined by
the plug total.

6
Combinating Worksheet
The warranty on Corbin Russwin products becomes void if the product is modified in any way, regardless of whether the modifications causes or contributes to any alleged defect. If a
Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product.
Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is
prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
Owner's Manual
No special key cutting equipment or service tools are
required for cutting Pyramid keys or assembling Pyramid
cylinders.
Note the following when servicing:
1. Before the plug is inserted into the shell, the blocking
plate must be in position on the under side of the plug.
2. When reinserting the plug into the shell, care must be
taken to depress the locking pin mechanism in the shell
before the follower is used.
3. Side Pin Keyway Plug Only - If the side pins fall out,
they must be inserted back into the side pin holes (in
the plug) that correspond with the side pin dimples (on
the key). Be sure to check both side of the key for dim-
ple locations; most keys will have dimples on both sides
of the key.
Pyramid cylinders are lubricated from the factory.
Cylinders should be lubricated periodically depending upon
environmental conditions. Petroleum based lubricant is
recommended.
Recommended Lubricants:
- Medeco KeyLube
- Super Lube®
Servicing Cylinders
1. Non Side Pin Keyway Plug
2.
Side Pins
3. Side Pin Keyway Plug
Plug
Blocking
Plate

7
Mortise Cylinders - 1-1/4"
The warranty on Corbin Russwin products becomes void if the product is modified in any way, regardless of whether the modifications causes or contributes to any alleged defect. If a
Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product.
Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is
prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
Owner's Manual
4
6
7
9
1
2
38
9
10
2
5
1
10
2
STANDARD CYLINDER
CYLINDER WITH SIDE PINS
Cylinder with Side Pins
ITEM DESCRIPTION QTY. PART NUMBER REMARKS
1 Plug (1020-114) 1 696K432 Finish & Keyway Required
1 Plug (1027-114) 1 716K432 Finish & Keyway Required
2 Shell (1-1/4") 1 695F042 Finish required
3 Cam 1 480F058 A01 standard, refer to Key Systems Catalog (45078) for
options.
4 Cam screws 2 438F418
5 Blocking plate 1 696F427
6 Spring cover 1 217F432
7 Springs 7 697F507
8 Top & bottom pins * * Refer to page 14 for options
9 Hard metal inserts 4 Not sold separately
ITEM DESCRIPTION QTY. PART NUMBER REMARKS
1 Plug (1020-114) 1 628K852 Finish & Keyway Required
1 Plug (1027-114) 1 628K992 Finish & Keyway Required
2 Shell (1-1/4") 1 629F062 Finish required
10 Side pins 4 630F494 The side pins are available in a vial that contains 20 side pins.
Only 4 side pins are required for the cylinder.

8
Mortise Cylinders - 1-1/2"
The warranty on Corbin Russwin products becomes void if the product is modified in any way, regardless of whether the modifications causes or contributes to any alleged defect. If a
Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product.
Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is
prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
Owner's Manual
1
10
2
CYLINDER WITH SIDE PINS
4
6
7
9
1
2
38
9
5
ITEM DESCRIPTION QTY. PART NUMBER REMARKS
1 Plug (1020-112) 1 628K972 Finish & Keyway Required
1 Plug (1027-112) 1 630K472 Finish & Keyway Required
2 Shell (1-1/2") 1 630F482 Finish required
10 Side pins 4 630F494 The side pins are available in a vial that contains 20 side pins.
Only 4 side pins are required for the cylinder.
STANDARD CYLINDER
Cylinder with Side Pins
ITEM DESCRIPTION QTY. PART NUMBER REMARKS
1 Plug (1020-112) 1 798K912 Finish & Keyway Required
1 Plug (1027-112) 1 798K922 Finish & Keyway Required
2 Shell (1-1/2") 1 798F982 Finish required
3 Cam 1 480F058
A01 standard, refer to Key Systems Catalog (45078) for
options.
4 Cam screws 2 438F418
5 Blocking plate 1 696F427
6 Spring cover 1 217F432
7 Springs 7 697F507
8 Top & bottom pins * * Refer to page 14 for options
9 Hard metal inserts 4 Not sold separately

9
Rim Cylinders
The warranty on Corbin Russwin products becomes void if the product is modified in any way, regardless of whether the modifications causes or contributes to any alleged defect. If a
Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product.
Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is
prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
Owner's Manual
3
4
5
8
9
11
6
1
2
10
11
7
12
2
CYLINDER WITH SIDE PINS
ITEM DESCRIPTION QTY. PART NUMBER REMARKS
1 Plug (3020) 1 628K872 Finish & Keyway Required
1 Plug (3027) 1 629K002 Finish & Keyway Required
2 Shell - standard 1 629F062 Finish Required
2 Shell - slotted 1 629F072 Finish Required
12 Side pins 4 628F844 The side pins are available in a vial that contains 20 side pins.
Only 4 side pins a required for the cylinder.
STANDARD CYLINDER
Cylinder with Side Pins
ITEM DESCRIPTION QTY. PART NUMBER REMARKS
1 Plug (3020) 1 696K452 Finish & Keyway Required
1 Plug (3027) 1 716K452 Finish & Keyway Required
2 Shell - standard 1 695F042 Finish Required
2 Shell - slotted 1 695F052 Finish Required
3 Tailpiece 1 253F768 1-7/8 standard, refer to Key Systems Catalog (45078) for options.
4 Plug retainer 1 333F997
5 Back plate 1 253F758
6 Mounting screws 2 021F688 1-7/8 standard, refer to Key Systems Catalog (45078) for options.
7 Blocking plate 1 696F427
8 Slide 1 217F432
9 Springs 7 697F507
10 Top & bottom pins * * Refer to page 14 for options
11 Hard metal inserts 4 Not sold separately
1
12
2

10
Key-in-Knob Cylinders
The warranty on Corbin Russwin products becomes void if the product is modified in any way, regardless of whether the modifications causes or contributes to any alleged defect. If a
Corbin Russwin product is modified it may no longer meet industry certification and quality control standards applicable to the original product and is no longer a genuine Corbin Russwin product.
Copyright © 2006-2018, Corbin Russwin, Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Corbin Russwin is
prohibited. Patent pending and/or patent www.assaabloydss.com/patents.
Owner's Manual
10
Key-in-Knob Cylinders Owner’s Manual
CYLINDER WITH SIDE PINS
3
4
5
6
7
8
1
2
9
10
Cylinder with Side Pins
ITEM DESCRIPTION QTY. PART NUMBER REMARKS
1 Plug (2020) 1 628K902 Finish & Keyway Required
1 Plug (2027) 1 629K022 Finish & Keyway Required
2 Shell 1 628F912
11 Side pins 4 630F494 The side pins are available in a vial that contains 20 side pins.
Only 4 side pins are required for the cylinder.
STANDARD CYLINDER
ITEM DESCRIPTION QTY. PART NUMBER REMARKS
1 Plug (2020) 1 696K482 Finish & Keyway Required
1 Plug (2027) 1 716K482 Finish & Keyway Required
2 Shell 1 696F492
3 Plug retainer 1 333F997
4 Tailpiece 1 489F028 -051 cylinder only
5 Roll pin 1 232F037
6 Blocking plate 1 696F427
7 Spring cover 1 585F397
8 Spring 7 697F507
9 Top & bottom pins * * Refer to page 14 for options
10 Hard metal inserts 2 Not sold separately
1
2
11