ATEQ CDP60 User manual

USER MANUAL
ATEQ CDP60
Version 1.03
Reference: UM-24100D-U


REVISION OF THE CDP60 USER MANUAL
Edition/
Revision Reference Date
(week/year) Chapters updated
First edition UM-24100A-U 25/2007 -----
Second edition UM-24100B-U 11/2008 Modification of the measurement
characteristics in the preamble.
Third edition UM-24100C-U 26/2008 Program evolution to the 1.03 version.
Fourth edition UM-24100D-U 44/2009
Preamble, modification of the principle
scheme. Chapter 5, pressure generator
use.


Recommendations for leak testing
instruments
0039/Ret-U
Precautions for the test environment
•Keep the test area as clean as possible.
Precautions for the operators
•ATEQ recommends that the operators using the instruments should have a
suitable qualification and training with respect to the work bench requirements.
General precautions
•Read the user manual before using the instrument,
•all electrical connections to the instrument must be equipped with a safety
system (fuse, circuit breaker…) appropriate to its needs and complying with the
standards,
•to avoid electromagnetic interference, the cable connections to the instrument
should be less than two meters in length,
•it is essential that the electrical main is earthed,
•disconnect the electrical connections to the equipment before maintenance,
•cut the air supply for any kinds of operation on the pneumatic assembly,
•do not open the instrument when it is powered up,
•avoid water spillage near of the instrument,
•ATEQ is at your disposal for any further information concerning the use of the
instrument under maximum safety conditions.
We would like to bring to your attention that ATEQ will not be held responsible
for any accident connected to the improper use of the instrument, to the work
bench or to the lack of compliance with safety rules.
ATEQ Company is free from any responsibility for any adjustment of its
instrument which would not have been done by its own technicians.
The ATEQ cannot be held responsible if the instrument (program, mechanics or
electronics) has been modified without prior written consent.


SAV-Uc/0650
ATEQ, THE ASSURANCE OF A COMPETENT AFTER SALES
SERVICE
THE ATEQ AFTER SALES SERVICE IS :
•a team of qualified technicians,
•a permanent telephone assistance,
•agencies close to you for faster reaction,
•a stock of spare parts available immediately,
•a car fleet for rapid intervention,
•a commitment to quality ...
THE OVERHAUL
ATEQ carries out the overhaul of your instruments at interesting prices.
The overhaul corresponds to the maintenance of the instrument (checking, cleaning, replacing of used
parts) as part of preventive maintenance.
Preventive maintenance is the best way to guarantee reliability and efficiency. It allows the
maintenance of a group of instruments in good operational order and prevent eventual break-downs.
MAINTENANCE KITS
The ATEQ After Sales Service proposes, two kits destined for the preventive maintenance of the
pneumatic circuits of instruments.
CALIBRATION
This may be carried out on site or in our offices.
ATEQ is attached to the COFRAC and delivers a certificate following a calibration.
TRAINING COURSES
In the framework of partnership with our customers, ATEQ offers two types of training in order to
optimise the usage and knowledge of our instruments. They are aimed at different levels of technician:
•method / control training,
•maintenance / upkeep training.
A TARGETED TECHNICAL DOCUMENTATION
A number of technical documents are at your disposal to allow you to intervene rapidly in the event
minor breakdowns:
•problem sheets describing and offering solutions to the main pneumatic and electronic
problems,
•several maintenance manuals.
A QUALITY GUARANTEE
The instruments are guaranteed for parts and labour in our offices:
•2 years for leak detection equipment,
•1 year for electrical tests to norms instruments,
•1 year for the accessories.
Our After Sales Service is capable of rapidly answering all your needs and queries.
We strongly recommend to send the instrument
back to ATEQ once a year for re-calibration


0650/PREFd-U
PREFACE
Dear Customer,
You have just purchased an ATEQ instrument, we thank you for the trust you have
placed on our brand. This instrument has been designed to ensure a long and
unparalleled life expectancy, and we are convinced that it will give you complete
satisfaction during many long years of operation.
In order to maximise the life expectancy and reliability of your ATEQ instrument, we
recommend that you install this instrument on a secured workbench and advise you to
consult this manual in order to familiarise yourself with the functions and capabilities of
the instrument.
Our ATEQ After Sales Service centre can give you recommendations based on your
specific operation requirements.
ATEQ


Table of contents
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TABLE OF CONTENTS
PREAMBLE 3
1. DEFINITION OF THE ATEQ CDP60 ...................................................................................................3
2. MEASUREMENTS CHARACTERISTICS ...........................................................................................4
2.1. Pressure ranges...........................................................................................................................4
Chapter 1 INTRUMENT INSTALLATION
1. PRESENTATION OF THE ATEQ CDP60 ...........................................................................................5
2. ATEQ CDP60 INSTALLATION ...........................................................................................................6
2.1. Supply connector 24 V DC...........................................................................................................6
2.2. USB connector .............................................................................................................................6
2.3. RS232 connector .........................................................................................................................6
2.4. Pneumatic connector (first input) .................................................................................................6
2.5. Pneumatic connector (second input) ...........................................................................................6
Chapter 2 USER INTERFACES
1. KEYS....................................................................................................................................................7
1.1. “Start / Information” key................................................................................................................7
1.2. "Cancel" key .................................................................................................................................7
1.3. “HOLD” key ..................................................................................................................................7
1.4. "Enter" key....................................................................................................................................8
1.5. Navigation keys............................................................................................................................8
2. OTHERS ITEMS ..................................................................................................................................9
2.1. LCD display ..................................................................................................................................9
2.2. Lights............................................................................................................................................9
Chapter 3 START UP ADJUST AND MEASURES
1. STARTING THE ATEQ CDP60 .........................................................................................................11
2. MEASURES DISPLAY ......................................................................................................................11
3. PARAMETERS ADJUST...................................................................................................................12
3.1. Filter ...........................................................................................................................................12
3.2. Pressure unit ..............................................................................................................................13
3.3. Back light....................................................................................................................................14
3.4. Automatic power off (auto off) ....................................................................................................15
3.5. RS232 ........................................................................................................................................16
Chapter 4 CDP60 FUNCTIONS
1. MENUS STRUCTURE .......................................................................................................................17
2. SPECIALS CYCLES..........................................................................................................................18
2.1. Auto-zero....................................................................................................................................18
2.2. Measurements print (Print).........................................................................................................19
2.3. Sensors display ..........................................................................................................................20

Table of contents
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Chapter 5 ACCESSORIES, SECURITY AND RECYCLING
1. ACCESSORIES .................................................................................................................................21
1.1. Power supply..............................................................................................................................21
1.2. Soft case ....................................................................................................................................21
1.3. USB wire ....................................................................................................................................21
1.4. Test tube ....................................................................................................................................22
1.5. Protection cover (option) ............................................................................................................22
1.6. Hard case (option)......................................................................................................................22
1.7. Pressure generator (option) .......................................................................................................22
2. RECYCLING ......................................................................................................................................23
3. SAFETY INFORMATIONS ................................................................................................................24
Chapter 6 ERROR MESSAGES
1. ERROR MESSAGES .........................................................................................................................25
Chapter 7 PC INSTALLATION
1. PROGRAM AND DRIVERS INSTALLATION ...................................................................................27
1.1. USB connection..........................................................................................................................27
1.2. RS232 connection......................................................................................................................31
1.3. RS232 cable diagram.................................................................................................................31
Appendix ATEQ CDP60
1. TECHNICALS CHARACTERISTICS.................................................................................................33
2. PERSONNAL NOTES .......................................................................................................................34
Index 35

Preamble
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PREAMBLE
1. DEFINITION OF THE ATEQ CDP60
The CDP60 is a master used to adjust or calibrate all kinds of instruments measuring air
pressure.
PRESSURE
SENSOR
ATMOSPHERE
AUTO-ZERO
ELECTROVALVE*
A
TEQ CDP60
* The auto-zero electrovalve is integrated into instruments with a full scale less than 5
bars.

Preamble
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2. MEASUREMENTS CHARACTERISTICS
2.1. PRESSURE RANGES
Pressure
ranges
Accuracy
No linearity + Hysteresis +
Repeatability
(extended uncertainty)
Max over
pressure
Long time
drift
(1 year)
T° drift
(ref 25°C)
Max
resolution
500 Pa 1% RV + 1 Pa
0,5% RV + 0,5 Pa* 350 hPa 0,5% RV 0,01% FS/°C 0,1 Pa
5000 Pa 1% RV + 10 Pa
0,5% RV + 5 Pa* 1000 hPa 0,5% RV 0,01% FS/°C 1 Pa
-1000 > 500
hPa 0,20% |RV| + 1 hPa 4000 hPa 0,9% RV 0,01% FS/°C 0,1 hPa
-1000 > 5000
hPa 0,20% |RV| + 5 hPa 7000 hPa 0,5% RV 0,01% FS/°C 1 hPa
-0,1 > 2 MPa 0,20% |RV| + 2 kPa 3 MPa 0,5% RV 0,01% FS/°C 10 hPa
FS = Full scale; RV = Read value.
* Specifications in option (adjusted in our metrology laboratory with COFRAC
agreement).
Note: the zero offset linked to the temperature or the position can be take over by an
auto-zero. It is however advised to realize an auto-zero before a measurement report.
Recommendation of use: according to some use's conditions, the instrument can put
to two hours of time of heating before complete stabilization.

Chapter 1 – Instrument installation
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Chapter 1
INTRUMENT INSTALLATION
Before the first use of the instrument, make a complete battery
charging, wait until the CHARGE light is off.
1. PRESENTATION OF THE ATEQ CDP60
The ATEQ CDP60 is according a portable case.
The instrument has a pneumatic quick connector (Staublï kind) for the connection to the
pressure to be measured.
The instrument has three electrics connectors:
¾1 connector for the battery charge, the instrument run with lithium-ion batteries
under 12 V DC voltages and it supplies with a specific supply transformer to
charge the batteries.
¾1 RS232 connector.
¾1 USB connector.
Display
Keyboard
Pneumatic
Connector
Charging
battery
connector
USB and RS232
connectors

Chapter 1 – Instrument installation
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2. ATEQ CDP60 INSTALLATION
2.1. SUPPLY CONNECTOR 24 VDC
+ 24 V DC0 V DC
Connector for the 24 V DC supply. For the battery charging. (Jack
connector).
2.2. USB CONNECTOR
Allows the connection to a PC. (Type B USB connector).
2.3. RS232 CONNECTOR
Allows the connection to a PC or a printer with a RS232 connection.
RJ45 type connector. For further information see chapter 7, paragraph
1.2 RS232 connection.
2.4. PNEUMATIC CONNECTOR (FIRST INPUT)
Allows the connection to the pressure to be measured (quick connector
"Staublï" RBE03 female type).
2.5. PNEUMATIC CONNECTOR (SECOND INPUT)
In case of low pressure differential sensor
calibration, allows to put all the reference circuit
to the same atmospheric pressure.
REF
TEST

Chapter 2 – User Interfaces
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Chapter 2
USER INTERFACES
1. KEYS
1.1. “START /INFORMATION”KEY
KEY FUNCTION
Switched off instrument: this key switch on the instrument.
Switched on instrument: allows the displaying of:
¾the program version,
¾the pressure range,
¾the battery level.
¾Press and hold this key to switch of the instrument
(more than 3 seconds).
Press and hold the key to display the battery level.
1.2. "CANCEL"KEY
KEY FUNCTION
Cancel he edition or the modification of the parameters.
Return to the previous menu.
1.3. “HOLD” KEY
KEY FUNCTION
To freeze or unfreeze the measurement display.

Chapter 2 – User Interfaces
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1.4. "ENTER"KEY
KEY FUNCTION
ENTER: menus access, parameter edition, parameter
validation.
Menus access: its exists two modes:
1st mode, short press (< 1 second) : allows acceding to the
"special cycles" menu,
2nd mode, press and hold (> 3 seconds) allows acceding to
the "parameters" menu.
1.5. NAVIGATION KEYS
KEY FUNCTION
Scroll up or increase numeric values.
Swing from the single "Pressure" or extended "Pressure
/temperature / Atmospheric pressure" displays.
Scroll down or decrease numeric values.
Swing from the single "Pressure" or extended "Pressure
/temperature / Atmospheric pressure" displays.

Chapter 2 – User Interfaces
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2. OTHERS ITEMS
2.1. LCD DISPLAY
Allows the measurements and parameters displaying.
2.2. LIGHTS
Three DEL indicate the instrument state.
Low Bat
Battery level: when this is on, the battery level becoming too low
for reliable operation, indicating that the battery must be
recharged before further use.
Charge
Charge light: this light is glowing red while the battery is being
charged. When charging is finished, the light turns off.
Tx
Not used.
Note: when the device is connected to a PC USB port, the "Charge" light is on.

Chapter 2 – User Interfaces
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