ATEQ Hydra Silver Owner's manual

Hydra Silver
Four Channel Leak Testing System
Owner/Operator Manual
Reference: LHYS40101-R00

Front Inside Cover

Hydra Silver
Owner/Operator Manual
Foreword
LHYS40101-R00
ATEQ Corp. Proprietary Information
Page 3 / 178
Copyright Information
The owner or authorized user of a valid copy of the product(s) supported by this Manual may
reproduce this publication only for the purpose of learning to use such product(s). No part of
this publication may be reproduced or transmitted for any other purpose, such as selling copies
of this publication or providing paid-for support services.
The information contained within this Manual is supplied purely for information purposes, and
can be changed at any time without need for prior consultation or warning. A complete
Document Revision History is provided at the end of this Manual (page 176).
© 2015 ATEQ Corp. All Rights Reserved.
Product Certification & Product Safety Requirements
Before installing this product, applying power to the product, or performing any type of service
upon the product that involves accessing internal components, you must first read all content
in Chapter 3 (Product Safety Requirements) beginning on page 23.
Failure to do so, may result in personal injury and/or product damage, and in most cases will
void any warranty associated with this product.
ATEQ Contact Information
USA, North America:
35980 Industrial Rd., Livonia, MI 48150
Phone:
Fax:
734-838-3100
734-838-0644
Sales (Email):
[email protected]om
Service (Ticket):
www.atequsa.com/tech-support/
Web Site:
Global Web Site:
www.atequsa.com
www.ateq.com
Business
Hours:
Monday
Tuesday
Wednesday
Thursday
Friday
(Eastern Standard Time)
8:00 AM - 5:00 PM
8:00 AM - 5:00 PM
8:00 AM - 5:00 PM
8:00 AM - 5:00 PM
8:00 AM - 5:00 PM

Foreword
Hydra Silver
Owner/Operator Manual
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ATEQ Corp. Proprietary Information
LHYS40101-R00
WinAteq 300 Software Copyright Information
The WinAteq 300 software installed on the instrument(s) described in this Manual is the
exclusive property of ATEQ Corp., and may only be used in conjunction with the operation of
the instrument(s) described in this Manual.
However, the Owner of the instrument(s) and the authorized representatives of the Owner are
permitted to make a single safety back-up of the software as part of a safety backup of the
entire hard magnetic disk of the computer onboard the instrument(s) described in this Manual.
All other copies of the WinAteq 300 software installed on the instrument(s) described in this
Manual are prohibited, regardless of method.
Lending, loaning, reproduction, even partial, diffusion to a third party, as well as any and all
software modifications are not allowed without the expressed written consent of ATEQ Corp.
WinAteq 300 Software © 2015 ATEQ Corp. All Rights Reserved.

Hydra Silver
Owner/Operator Manual
Foreword
LHYS40101-R00
ATEQ Corp. Proprietary Information
Page 5 / 178
PREFACE
Dear Customer,
You have just purchased an ATEQ instrument, and we thank you for the trust you have placed
in our brand.
This instrument has been designed to ensure a long and unparalleled life expectancy, and we
are convinced that it will give you complete satisfaction during many long years of operation.
In order to maximize the life expectancy and reliability of your ATEQ instrument, we
recommend that you install this instrument on a secured workbench, and advise you to consult
this manual in order to familiarize yourself with the functions and capabilities of the instrument.
Our ATEQ Service Center can give you recommendations based upon your specific operations
requirements.
ATEQ Corp.

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Owner/Operator Manual
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ATEQ Corp. Proprietary Information
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Hydra Silver
Owner/Operator Manual
Foreword
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Table of Contents
Chapter 1 INTRODUCTION ..........................................................................................13
1.1 Scope of this Manual....................................................................................13
1.2 Types of Alert Messages that may appear in this Manual.................................13
1.3 PRODUCT SUMMARY ...................................................................................14
1.4 Product Specifications & Identification Labeling..............................................16
1.5 Additional Product Labeling ..........................................................................16
1.6 Symbols used in this Manual.........................................................................17
Chapter 2 PRODUCT OVERVIEW ..................................................................................19
2.1 Hydra Silver Capabilities...............................................................................19
2.2 Hydra Silver Features...................................................................................19
2.3 Hydra Silver Leak Test Measurement Ranges .................................................19
2.4 Exterior Component Summary ......................................................................20
Chapter 3 PRODUCT SAFETY REQUIREMENTS .....................................23
3.1 Owner Responsibility....................................................................................23
3.2 ATEQ USA Safety Support ............................................................................23
3.3 Electrical Safety...........................................................................................24
3.4 Static Discharge and Electromagnetic Interference .........................................24
3.5 Testing Environment and Operational Safety..................................................25
3.6 Hydra Silver Clean/Dry Air Requirements .......................................................26
3.7 Required Competence..................................................................................26
Chapter 4 ONBOARD COMPUTER SYSTEM OVERVIEW ...................................................27
4.1 Onboard Computer with Touchscreen Monitor................................................27
4.2 Windows Operating System for Touchscreen Monitor Access ...........................28
4.3 Recommendations for using Windows on the Touchscreen..............................29
4.4 WinAteq 300 Software Overview and Major Screen Elements ..........................30
4.5 Major Function Sets available via the WinAteq 300 Software ...........................32
4.6 Optional External USB Devices for use with the Computer System ...................36

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Owner/Operator Manual
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ATEQ Corp. Proprietary Information
LHYS40101-R00
Chapter 5 PRODUCT TECHNICAL DESCRIPTION............................................................37
5.1 Leak Test Channel Communications & Control Modes .....................................37
5.2 Leak Test Channel Components ....................................................................38
5.3 Pressure Measurement Methods supported by the Hydra Silver .......................40
5.4 Direct Pressure Decay Measurement Method..................................................40
5.5 Indirect Pressure Decay Measurement Method ...............................................40
5.6 Leak Test Cycle Stages for Direct Pressure Decay Measurement ......................41
Chapter 6 INSTALLATION PROCEDURES.......................................................................43
6.1 Hydra Silver Basic Environmental & Operational Requirements ........................43
6.2 Hydra Silver Test Area Requirements ............................................................43
6.3 Hydra Silver Clean/Dry Air Requirements .......................................................44
6.4 Hydra Silver Basic Installation and Initial Startup............................................46
6.5 Connecting a Clean/Dry “Test Air” Supply to the Hydra Silver ..........................50
Chapter 7 INSTRUMENT STARTUP / OPERATIONS / SHUT-OFF ......................................53
7.1 Key Operational Basics about the Hydra Silver Instrument ..............................53
7.2 Instrument Power Up and Computer System Startup ......................................54
7.3 What to Do when the Computer will NOT Power Up .......................................57
7.4 How to Regulate Test Air Pressure ................................................................58
7.5 How to Quickly Set a Specific Test Air Pressure ..............................................59
7.6 Leak “Test Cycle” Stages..............................................................................62
7.7 Leak “Test Cycle” Status Indicators on Front Panels........................................64
7.8 How to Run and Monitor a “Test Cycle” .........................................................65
7.9 Instrument Shut Down and Complete Power Off ............................................70
Chapter 8 TEST CHANNEL SETUP / TEST PART CONNECTION ........................................75
8.1 Summary of this Task ..................................................................................75
8.2 Prerequisite Tasks .......................................................................................75
8.3 Configure ONE Leak Test PROGRAM for the Leak Test Channel. ......................76
8.4 Connect a “Test Part” to the Leak Test Channel .............................................78
8.5 Configure & Test additional Parameter Programs for this Channel....................80
8.6 Saving the Results of your Leak Channel Tests...............................................82
8.7 Saving your Program-Channel Assignments and Configurations .......................83

Hydra Silver
Owner/Operator Manual
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8.8 [OPTIONAL] Connect a Device to the Channel’s 16-Pin I/O Port .....................84
8.9 [OPTIONAL] Connect a Device to the Channel’s RS-232 Port ..........................86
8.10 [OPTIONAL] Re-Test Channel after External Device Installs............................88
Chapter 9 LEAK TEST CHANNEL CALIBRATION .............................................................91
9.1 Calibrated Leak Tools...................................................................................91
9.2 Calibrated Leak Pressure/Leak Rate Specifications..........................................92
9.3 Establishing a “Baseline” between Pressure Drop and Flow Rate......................93
9.4 Running Tests on a Leak Test Channel using a Calibrated Leak .......................94
Chapter 10 WINATEQ 300 S/W “PARAMETERS” FUNCTION SET .......................................97
10.1 Access to this Function Set ...........................................................................97
10.2 “Parameters” Function Set and User Interface................................................98
10.3 Leak Test Program PARAMETERS Defined [Basic Settings] ........................100
10.4 ADVANCED Program PARAMETERS Defined .................................................103
10.5 Creating a completely New Parameters Program ..........................................106
10.6 Using an existing Parameters Program to create a New Program ...................108
10.7 How to Edit Leak Test Program Parameter Values ........................................112
10.8 Running a Test Cycle per the Configured Parameters Program ......................115
10.9 Additional Functions available via the “Parameters” Toolbar ..........................116
Chapter 11 WINATEQ 300 S/W “CYCLE” FUNCTION SET................................................117
11.1 Access to this Function Set .........................................................................117
11.2 “Cycle” Function Set and User Interface ......................................................118
11.3 Test Result Status Lights below each Test Cycle Data Panel ..........................120
11.4 “Cycle” Screen Display Types......................................................................121
11.5 Test Cycle “Front Panel”.............................................................................122
11.6 Test Cycle Controls from the “Cycle” Function Screen ...................................123
Chapter 12 WINATEQ 300 S/W “RESULTS” FUNCTION SET............................................125
12.1 Access to this Function Set .........................................................................125
12.2 “Results” Function Set and User Interface....................................................126
12.3 Test Cycle “Front Panel”.............................................................................128
12.4 Test Cycle Controls from the “Results” Function Screen ................................129

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Owner/Operator Manual
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12.5 Saving the Results of your Leak Channel Tests.............................................130
12.6 Automatic Backup Options..........................................................................131
Chapter 13 WINATEQ 300 S/W “GRAPHS” FUNCTION SET.............................................133
13.1 Access to this Function Set .........................................................................133
13.2 “Graphs” Function Set and User Interface....................................................134
13.3 Additional Functions available via the “Graphs” Function Set .........................136
Chapter 14 WINATEQ 300 S/W “STATISTICS” FUNCTION SET .......................................139
14.1 Access to this Function Set .........................................................................139
14.2 “Statistics” Function Set and User Interface .................................................140
14.3 “Statistics” Function TABS ..........................................................................142
Chapter 15 WINATEQ 300 “STORAGE” FUNCTION SET..................................................143
15.1 Access to this Function Set .........................................................................143
15.2 “Storage” Function Set and User Interface ...................................................144
Chapter 16 WINATEQ 300 S/W “GENERAL” FUNCTION SET ...........................................145
16.1 Access to this Function Set .........................................................................145
16.2 “General” Function Set and User Interface ...................................................146
16.3 Displaying one Leak Test Channel “Device”..................................................147
16.4 Renaming one Leak Test Channel “Device” ..................................................148
Chapter 17 SPECIAL CYCLES (“PARAMETERS” FUNCTION SET) ......................................151
17.1 Access “SPECIAL CYCLES” & Prepare for Special Cycle Functions ...................151
17.2 SPECIAL CYCLES MENU..............................................................................152
17.3 SPECIAL CYCLES FUNCTIONS.....................................................................153
Chapter 18 ACCESSORIES ...........................................................................................155
18.1 Calibrated Leak Kit.....................................................................................155
18.2 Air Filtration Kit .........................................................................................156
Appendix A GLOSSARIES .............................................................................................157
Glossary of Acronyms: ..........................................................................................157
Glossary of Terms: ...............................................................................................157